Guide plate injection mold for vehicle
By designing the injection mold of automotive deflectors, the simultaneous forming of two deflectors is achieved, and the combination of the thimble mechanism and the inclined top mechanism is used to solve the problems of low equipment utilization and production efficiency caused by traditional mold design, avoiding deformation of the deflector and surface damage, and improving product quality and competitiveness.
Patent Information
- Application Number
- CN202421603245.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-09
AI Technical Summary
When producing automotive deflectors, traditional injection mold design results in a lot of unused space inside the mold, affecting the utilization rate and production efficiency of the equipment, and the deflectors are prone to deform during the demolding process, resulting in quality problems.
A vehicle-based deflector injection mold is designed, including the front mold base plate, the front mold, the rear mold, the demolding device and the rear mold base plate. By setting the cavity and the core in the mold, the two deflectors are formed simultaneously, and the combination of the thimble mechanism and the oblique top mechanism is used to ensure the smooth roll-out and surface protection of the deflector during the demolding process.
It improves the utilization rate of injection molding machine equipment, reduces product production costs, improves production efficiency, and avoids deformation and surface damage of the deflector during the mold release process, improving product quality and competitiveness.
Smart Images

Figure CN222844623U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of injection molding, and in particular relates to an injection molding mold for a vehicle guide plate. Background Art
[0002] Automotive spoilers usually have complex three-dimensional shapes to meet aerodynamic requirements, and in order to achieve large-scale automated production, injection molding is usually used. Compared with traditional hand-made or metal stamping, injection molding can significantly reduce unit production costs. At the same time, injection molding, using various engineering plastics, can easily produce complex shapes and reduce product weight to meet lightweight requirements.
[0003] The size of the fixed plate of the dynamic mold of the injection molding machine is usually square or rectangular, and the length and width of the rectangle are similar. In order to improve the efficiency of equipment use, the mold is usually designed to be a square or rectangle with a size similar to that of the dynamic mold. When producing long strips of automotive deflectors, the traditional solution will result in a lot of unused space inside the mold, affecting equipment utilization and production efficiency. In addition, the automotive deflector has a complex structure and is thin, which is prone to product deformation during the demolding process, resulting in quality problems.
[0004] Therefore, the above problems need to be solved urgently. Utility Model Content
[0005] Purpose of the utility model: In order to overcome the above shortcomings, the utility model provides a vehicle deflector injection mold, which can mold two products at the same time, reduce the production time of unit products, improve production efficiency, improve equipment utilization, and reduce unit product costs. The deflector deformation is avoided during the demoulding process, the product quality is improved, and the product competitiveness is improved.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the utility model provides an injection mold for a vehicle deflector, including a front mold base, a front mold plate, a rear mold plate, a demoulding device, and a rear mold base. The front mold base, the front mold plate, the rear mold plate, the demoulding device, and the rear mold base are arranged in sequence. The front mold plate is provided with a cavity, and the cavity is arranged on the side where the front mold plate and the rear mold plate abut. The rear mold plate is provided with a core, and the core is arranged on the side where the rear mold plate and the front mold plate abut. The core and the cavity constitute a cavity, and the deflector is injection molded in the cavity. There are two cavities, and the core and the cavity are arranged correspondingly. The demoulding device includes an ejector mechanism and an inclined ejector mechanism. The utility model simultaneously injects two deflectors in two mold cavities at one time, thereby improving the equipment utilization rate of the injection molding machine, reducing the product production cost, and improving the product production efficiency. In addition, during the demoulding process, the ejector mechanism and the inclined ejector mechanism are used in combination to smoothly push out the deflector, thereby avoiding deformation of the deflector during the demoulding process and avoiding damage to the surface of the deflector during the pushing process.
[0007] Furthermore, in the above-mentioned vehicle deflector injection mold, the front template is provided with a first cooling pipe, and the first cooling pipe is arranged in an array inside the front template. The first cooling pipe is provided with a first water inlet, a first water outlet, and a first cooling branch pipe, the first water inlet is arranged on one side of the front template, and the first water outlet is arranged on the side of the front template away from the first water inlet. The first cooling branch pipe extends to both sides of the cavity. The first cooling pipe increases the cooling rate of the deflector after injection molding, shortens the molding cycle, improves production efficiency, and can prevent deformation problems caused by uneven cooling.
[0008] Furthermore, in the above-mentioned vehicle deflector injection mold, the rear template is provided with a second cooling pipe, and the second cooling pipe is arrayed in the rear template. The second cooling pipe is provided with a second water inlet, a second water outlet, and a second cooling branch pipe, the second water inlet is provided on one side of the rear template, and the second water outlet is provided on the side of the rear template away from the second water inlet. The second cooling branch pipe extends to the lower side of the core. The second cooling pipe increases the cooling rate of the deflector after injection molding, shortens the molding cycle, improves production efficiency, and can prevent deformation problems caused by uneven cooling.
[0009] Furthermore, in the above-mentioned injection mold for the vehicle deflector, the ejector mechanism includes an upper ejector fixing plate, a lower ejector fixing plate, and an ejector. The ejector is inserted into a countersunk through hole provided in the upper ejector fixing plate, and one end of the ejector provided in the above-mentioned countersunk through hole abuts against the lower ejector fixing plate, and the lower ejector fixing plate fixes the ejector in the countersunk through hole provided in the upper ejector fixing plate. The ejector extends into the rear template away from one end of the lower ejector fixing plate. Square irons are provided on both sides of the upper ejector fixing plate and the lower ejector fixing plate, and the upper ejector fixing plate and the lower ejector fixing plate slide between the two square irons. Multiple ejector mechanisms are provided along the mold cavity. The ejector mechanism has a simple structure, and a thrust is applied to the plane part of the ejector mechanism. When used in combination with the inclined ejector mechanism, the demoulding requirements are met and the mold cost is reduced.
[0010] Furthermore, in the above-mentioned injection mold for the vehicle deflector, the inclined ejector mechanism includes a base fixed to the lower ejector fixing plate and an inclined ejector rod hinged to the base. The upper ejector fixing plate is provided with a through groove corresponding to the base, and the base passes through the through groove. The rear mold plate is provided with an inclined ejector hole, and the inclined ejector rod is obliquely arranged through the inclined ejector hole. The end of the inclined ejector rod away from the base is provided with an inclined top, and the shape of the inclined top away from the end of the inclined ejector rod is set corresponding to the deflector. The inclined ejector mechanism pushes the complex side wall of the deflector out of the mold cavity to avoid deformation of the deflector during the pushing process and damage to the surface of the deflector.
[0011] Furthermore, in the above-mentioned vehicle deflector injection mold, a connecting groove is provided at the upper end of the base, a fixing groove is provided on the side wall of the connecting groove, a connecting shaft is passed through the inclined ejector rod and one end of the base, and fixing plates are movably connected to both ends of the upper connecting shaft, and the fixing plates are clamped in the fixing groove.
[0012] Furthermore, in the above-mentioned injection mold for the vehicle deflector, the front mold plate is provided with a gate, the rear mold plate is provided with a runner, the gate and the runner are connected, and the runner connects the two mold cavities.
[0013] Furthermore, in the above-mentioned injection mold for the vehicle deflector, a slider mechanism is provided between the front template and the rear template, and the slider mechanism includes a fixing seat fixed in a groove provided in the front template, an inclined guide column passing through the fixing seat, and a slider slidably connected to the rear template. Pressure plates are provided on both sides of the slider, and the pressure plates press the slider against the rear template, and the slider can slide along the pressure plates. The slider is provided with an inclined guide hole, and the inclined guide column passes through the inclined guide hole. An insert is provided on the side of the slider close to the mold cavity. The buckle of the deflector is injection molded in the cavity composed of the insert and the core. When demolding, the front template and the rear template are separated, and the inclined guide column pushes the slider to slide, thereby pushing the insert to move, and the insert and the buckle of the deflector are separated, so that the buckle part that is difficult to demold can be demolded immediately, reducing the demolding force received by the subsequent buckle part, and avoiding damage to the deflector.
[0014] Furthermore, in the above-mentioned vehicle deflector injection mold, there are 3 or more slider mechanisms along the mold cavity array.
[0015] Furthermore, in the above-mentioned injection mold for the vehicle deflector, the front mold plate is provided with a guide sleeve, and the rear mold plate is fixed with a guide column, and the guide column and the guide sleeve are coaxially arranged.
[0016] It can be seen from the above technical scheme that the utility model has the following beneficial effects: the utility model vehicle deflector injection mold can simultaneously mold two deflectors in two mold cavities, thereby improving the equipment utilization rate of the injection molding machine, reducing product production costs, and improving product production efficiency. In addition, during the demolding process, the ejector mechanism and the inclined ejector mechanism are used in combination to smoothly push out the deflector, thereby avoiding deformation of the deflector during the demolding process and damage to the surface of the deflector during the pushing process. During demolding, the front template and the rear template that are separated first drive the buckle of the insert and the deflector to separate, so that the buckle part that is difficult to demold can be demolded immediately, reducing the demolding force received by the subsequent buckle part, and avoiding damage to the deflector. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of the injection mold of the vehicle deflector of the utility model;
[0018] Figure 2 for Figure 1 A sectional view shown;
[0019] Figure 3 for Figure 1 The cross-sectional view shown in the direction of B;
[0020] Figure 4 is a schematic diagram of the structure of the first cooling pipeline;
[0021] Figure 5is a schematic diagram of the structure of the second cooling pipeline;
[0022] Figure 6 is a schematic structural diagram of the demoulding device;
[0023] Figure 7 is a schematic diagram of the structure of the inclined lift mechanism;
[0024] Figure 8 is a top view of the rear template;
[0025] Fig. 9 It is a cross-sectional view of the slider mechanism.
[0026] In the figure: 1, front mold base plate, 2, front mold plate, 20, cavity, 21, first cooling pipe, 211, first water inlet, 212, second water outlet, 213, first cooling branch, 22, gate, 23, guide sleeve, 3, rear mold plate, 31, second cooling pipe, 311, second water inlet, 312, second water outlet, 313, second cooling branch, 32, core, 33, inclined top hole, 34, runner, 35, guide column, 4, demoulding device, 40, ejector Mechanism, 41. Upper ejector fixing plate, 411. Through groove, 42. Lower ejector fixing plate, 43. Ejector, 44. Square iron, 45. Inclined ejector mechanism, 451. Base, 4511. Connecting groove, 4512. Fixed groove, 452. Inclined ejector rod, 4522. Fixed plate, 453. Inclined top, 5. Rear mold bottom plate, 6. Mold cavity, 7. Slider mechanism, 71. Fixed seat, 72. Inclined guide column, 73. Slider, 74. Press plate, 75. Inclined guide hole, 76. Insert. DETAILED DESCRIPTION
[0027] Example 1
[0028] like Figure 1-3 The injection mold for a vehicle deflector shown in the figure comprises a front mold base plate 1, a front mold plate 2, a rear mold plate 3, a demoulding device 4, and a rear mold base plate 5. The front mold base plate 1, the front mold plate 2, the rear mold plate 3, the demoulding device 4, and the rear mold base plate 5 are arranged in sequence. The front mold plate 2 is provided with a cavity 20, and the cavity 20 is arranged on the side where the front mold plate 2 and the rear mold plate 3 abut. The rear mold plate 3 is provided with a core 32, and the core 32 is arranged on the side where the rear mold plate 3 and the front mold plate 2 abut. There are two cavities 20, and the core 32 and the cavity 20 are arranged correspondingly. The demoulding device 4 comprises an ejector mechanism 40 and an inclined ejector mechanism 45. When the mold is closed, the front mold plate 2 and the rear mold plate 3 abut, the core 32 and the cavity 20 form a cavity 6, and the deflector is injection molded in the cavity 6. When the mold is separated, the front mold plate 2 and the rear mold plate 3 are separated, and the ejector mechanism 40 and the inclined ejector mechanism 45 jointly push the injection-molded vehicle deflector off the surface of the core 32, and the worker removes the vehicle deflector.
[0029] like Figure 4In the injection mold for the vehicle deflector shown, the front template 2 is provided with a first cooling pipe 21, and the first cooling pipe 21 is arranged in an array inside the front template 2. The first cooling pipe 21 is provided with a first water inlet 211, a first water outlet 212, and a first cooling branch pipe 213. The first water inlet 211 is arranged on one side of the front template 2, and the first water outlet 212 is arranged on the side of the front template 2 away from the first water inlet 211. The first cooling branch pipe 213 extends to both sides of the cavity 20. The first cooling pipe 21 is connected to the cooling system through the first water inlet 211 and the first water outlet 212, and the heat of the front template 2 is taken away after the injection molding is completed.
[0030] like Figure 5 In the injection mold for the vehicle deflector shown, the rear template 3 is provided with a second cooling pipe 31, and the second cooling pipe 31 is arrayed inside the rear template 3. The second cooling pipe 31 is provided with a second water inlet 311, a second water outlet 312, and a second cooling branch pipe 313. The second water inlet 311 is provided on one side of the rear template 3, and the second water outlet 312 is provided on the side of the rear template 3 away from the second water inlet 311. The second cooling branch pipe 313 extends to the lower side of the core 32. The second cooling pipe 31 is connected to the cooling system through the second cooling pipe 31, and the heat of the rear template 3 is taken away after the injection molding is completed.
[0031] like Figure 6 In the injection mold for the vehicle deflector shown, the ejector mechanism 40 includes an upper ejector fixing plate 41, a lower ejector fixing plate 42, and an ejector 43. The ejector 43 is inserted into a countersunk through hole provided in the upper ejector fixing plate 41, and one end of the ejector 43 provided in the above countersunk through hole abuts against the lower ejector fixing plate 42, and the lower ejector fixing plate 42 fixes the ejector 43 in the countersunk through hole provided in the upper ejector fixing plate 41. The end of the ejector 43 away from the lower ejector fixing plate 42 extends into the rear template 3. Square irons 44 are provided on both sides of the upper ejector fixing plate 41 and the lower ejector fixing plate 42, and the upper ejector fixing plate 41 and the lower ejector fixing plate 42 slide between the two square irons 44. Multiple ejector mechanisms 40 are provided along the mold cavity 6. During demolding, the ejector mechanism 40 applies thrust to the deflector plane.
[0032] like Figure 7In the injection mold for the vehicle deflector shown, the inclined ejector mechanism 45 includes a base 451 fixed to the lower ejector fixing plate 42, and an inclined ejector rod 452 hinged to the base 451. The upper ejector fixing plate 41 is provided with a through groove 411 corresponding to the base 451, and the base 451 passes through the through groove 411. The rear template 3 is provided with an inclined ejector hole 33, and the inclined ejector rod 452 is inclinedly arranged through the inclined ejector hole 33. The inclined ejector rod 452 is provided with an inclined top 453 at one end away from the base 451, and the shape of the inclined top 453 at one end away from the inclined ejector rod 452 is set corresponding to the deflector. The upper end of the base 451 is provided with a connecting groove 4511, and the side wall of the connecting groove 4511 is provided with a fixing groove 4512. A connecting shaft is passed through the inclined ejector rod 452 and one end of the base 451, and the two ends of the upper connecting shaft are movably connected with a fixing plate 4522, and the fixing plate 4522 is clamped in the fixing groove 4512. The inclined push rod 452 applies thrust to the side wall of the guide plate.
[0033] like Figure 8-9 In the injection mold of the vehicle deflector shown, the front template 2 is provided with a gate 22, and the rear template 3 is provided with a runner 34. The gate 22 and the runner 34 are connected, and the runner 34 connects the two mold cavities 6. The front template 2 is provided with a guide sleeve 23. The rear template 3 is fixed with a guide column 35, and the guide column 35 and the guide sleeve 23 are coaxially arranged. A slider mechanism 7 is provided between the front template 2 and the rear template 3. The slider mechanism 7 includes a fixed seat 71 fixed in a groove provided in the front template 2, an inclined guide column 72 penetrated through the fixed seat 71, and a slider 73 slidably connected to the rear template 3. Pressing plates 74 are provided on both sides of the slider 73, and the pressing plates 74 press the slider 73 on the rear template 3, and the slider 73 can slide along the pressing plates 74. The slider 73 is provided with an inclined guide hole 75, and the inclined guide column 72 is penetrated in the inclined guide hole 75. An insert 76 is provided on the side of the slider 73 close to the mold cavity 6. There are 3 or more slider mechanisms 7 arrayed along the mold cavity 6. During mold separation, the front template 2 and the rear template 3 are separated, and the inclined guide column 72 drives the slider 73 to move, thereby driving the insert 76 to move, and the insert 76 first completes the demoulding of the buckle part of the guide plate.
[0034] The above embodiments are exemplary, and their purpose is to illustrate the technical concept and features of the utility model so that people familiar with this field can understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A vehicle deflector injection mold, characterized in that: The invention comprises a front mold base plate (1), a front mold plate (2), a rear mold plate (3), a demoulding device (4), and a rear mold base plate (5); the front mold base plate (1), the front mold plate (2), the rear mold plate (3), the demoulding device (4), and the rear mold base plate (5) are arranged in sequence; the front mold plate (2) is provided with a mold cavity (20), and the mold cavity (20) is arranged on a side where the front mold plate (2) and the rear mold plate (3) abut against each other; the rear mold plate (3) is provided with a mold core (32), and the mold core (32) is arranged on a side where the rear mold plate (3) and the front mold plate (2) abut against each other; the mold core (32) and the mold cavity (20) constitute a mold cavity (6), and a guide plate is injection molded in the mold cavity (6); two mold cavities (20) are provided, and the mold core (32) and the mold cavity (20) are arranged correspondingly; the demoulding device (4) comprises an ejector mechanism (40) and an inclined ejector mechanism (45).
2. The vehicle deflector injection mold according to claim 1, characterized in that: The front template (2) is provided with a first cooling pipe (21), and the first cooling pipe (21) is arranged in an array inside the front template (2); the first cooling pipe (21) is provided with a first water inlet (211), a first water outlet (212), and a first cooling branch pipe (213); the first water inlet (211) is arranged on one side of the front template (2), and the first water outlet (212) is arranged on a side of the front template (2) away from the first water inlet (211); the first cooling branch pipe (213) extends to both sides of the cavity (20).
3. The vehicle deflector injection mold according to claim 1, characterized in that: The rear template (3) is provided with a second cooling pipe (31), and the second cooling pipe (31) is arrayed inside the rear template (3); the second cooling pipe (31) is provided with a second water inlet (311), a second water outlet (312), and a second cooling branch pipe (313); the second water inlet (311) is provided on one side of the rear template (3), and the second water outlet (312) is provided on a side of the rear template (3) away from the second water inlet (311); the second cooling branch pipe (313) extends to the lower side of the core (32).
4. The vehicle deflector injection mold according to claim 1, characterized in that: The ejector mechanism (40) comprises an upper ejector fixing plate (41), a lower ejector fixing plate (42), and an ejector (43); the ejector (43) is inserted into a countersunk through hole provided in the upper ejector fixing plate (41); one end of the ejector (43) provided in the countersunk through hole abuts against the lower ejector fixing plate (42); the lower ejector fixing plate (42) fixes the ejector (43) in the countersunk through hole provided in the upper ejector fixing plate (41); one end of the ejector (43) away from the lower ejector fixing plate (42) extends into the rear mold plate (3); square irons (44) are provided on both sides of the upper ejector fixing plate (41) and the lower ejector fixing plate (42); the upper ejector fixing plate (41) and the lower ejector fixing plate (42) slide between the two square irons (44); a plurality of ejector mechanisms (40) are provided along the mold cavity (6).
5. The vehicle deflector injection mold according to claim 4, characterized in that: The inclined ejector mechanism (45) comprises a base (451) fixed to a lower ejector pin fixing plate (42), and an inclined ejector rod (452) hinged to the base (451); the upper ejector pin fixing plate (41) is provided with a through groove (411) corresponding to the base (451), and the base (451) passes through the through groove (411); the rear template (3) is provided with an inclined ejector hole (33), and the inclined ejector rod (452) passes through the inclined ejector hole (33) and is arranged obliquely; an inclined top portion (453) is provided at one end of the inclined ejector rod (452) away from the base (451), and the shape of the inclined top portion (453) at one end away from the inclined ejector rod (452) is arranged corresponding to the guide plate.
6. The vehicle deflector injection mold according to claim 5, characterized in that: A connecting groove (4511) is provided at the upper end of the base (451), a fixing groove (4512) is provided on the side wall of the connecting groove (4511), a connecting shaft is passed through the inclined ejector rod (452) and one end of the base (451), and fixing plates (4522) are movably connected to both ends of the upper connecting shaft, and the fixing plates (4522) are clamped in the fixing groove (4512).
7. The vehicle deflector injection mold according to claim 1, characterized in that: The front mold plate (2) is provided with a gate (22), and the rear mold plate (3) is provided with a runner (34); the gate (22) and the runner (34) are connected, and the runner (34) connects the two mold cavities (6).
8. The vehicle deflector injection mold according to claim 1, characterized in that: A slider mechanism (7) is provided between the front template (2) and the rear template (3), the slider mechanism (7) comprising a fixing seat (71) fixed in a groove provided in the front template (2), an inclined guide column (72) passing through the fixing seat (71), and a slider (73) slidably connected to the rear template (3); pressure plates (74) are provided on both sides of the slider (73), the pressure plates (74) press the slider (73) against the rear template (3), and the slider (73) can slide along the pressure plates (74); the slider (73) is provided with an inclined guide hole (75), and the inclined guide column (72) passes through the inclined guide hole (75); and an insert (76) is provided on the side of the slider (73) close to the mold cavity (6).
9. The vehicle deflector injection mold according to claim 8, characterized in that: The slider mechanisms (7) are arranged in an array along the mold cavity (6) in a number of 3 or more.
10. The vehicle deflector injection mold according to claim 1, characterized in that: The front template (2) is provided with a guide sleeve (23); the rear template (3) is fixed with a guide column (35), and the guide column (35) and the guide sleeve (23) are coaxially arranged.