Die capable of conveniently regulating and controlling temperatures of upper die and lower die
By designing a plastic mold system with multi-cavity and partition plates, combining multi-pass pipes, solenoid valves, heating parts and refrigeration sheets, the problem of low temperature control efficiency of existing molds is solved, and more efficient and accurate temperature control is achieved.
Patent Information
- Application Number
- CN202421771902.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the injection molding process of existing plastic molds, the temperature regulation efficiency is low, which affects the efficiency of plastic injection molding production.
A mold system including upper and lower molds is designed, with multiple cavity and partition plates arranged in the mold, and the water is diverted and heated and cooled through multi-pass pipes and solenoid valves, and secondary heating or cooling is performed in combination with heating parts and refrigeration sheets to improve the accuracy of temperature regulation.
Through diversion heating and cooling, the hot and cold replacement effect of water is improved, more uniform temperature control is achieved, and the efficiency and accuracy of mold temperature regulation are improved.
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Figure CN222844630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toy production, in particular to a mold which is convenient for regulating the temperatures of upper and lower molds. Background Art
[0002] Plastic is used as raw material for the production of plastic toys and other items. Plastic molds are used in the production of plastic toys for injection molding.
[0003] Plastic molds are tools used in the plastic processing industry to match plastic molding machines and give plastic products complete configurations and precise dimensions. Due to the wide variety of plastics and processing methods, and the varying structures of plastic molding machines and plastic products, there are also many types and structures of plastic molds.
[0004] When using plastic molds to perform injection molding of plastic toys, the mold needs to be heated during the injection molding process to ensure that the raw materials are melted in the mold so that the raw materials can be filled in the mold in a liquid state. Then, after the injection molding is completed, the temperature is lowered to allow the raw materials to solidify into the desired finished product. Therefore, the temperature of the mold needs to be regulated during this process. Conventional mold temperature regulation is mostly achieved through water, that is, hot water is introduced for heating when the raw materials are injected, and cold water is introduced for cooling after the injection is completed. However, in such an operation, since water is injected from one end of the mold and sent out from the other end, the water that enters the mold first will change in temperature after contacting the mold, thereby affecting the effect on the remaining parts of the mold, thereby causing the efficiency of plastic injection molding production. Utility Model Content
[0005] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a mold which is convenient for regulating the temperature of the upper and lower molds.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mold is designed to facilitate the temperature control of the upper and lower molds, including a lower mold and an upper mold, a molding concave mold is arranged at the top of the lower mold, and a molding convex mold is arranged at the bottom of the upper mold, and the molding convex mold corresponds to the molding concave mold, wherein the lower mold and the upper mold are both hollow and heat-conducting shells;
[0007] A plurality of first partition plates arranged at intervals are arranged inside the lower mold, and the side of the first partition plates is fixed to the inner wall of the lower mold to partition the interior of the lower mold into a plurality of first cavities, and a first multi-way pipe is arranged on the top of one end of the lower mold, and the branch pipes of the first multi-way pipe correspond to the first cavities one by one, and the first water inlet pipe is connected to the other end of the first multi-way pipe, and a second multi-way pipe is arranged on the top of the other end of the lower mold, and the branch pipes of the second multi-way pipe correspond to the first cavities one by one, and the first drainage pipe is connected to the other end of the second multi-way pipe;
[0008] A first heating element and a first cooling plate are installed at the bottom of one end of each first cavity away from the first water inlet pipe;
[0009] A plurality of second partition plates arranged at intervals are arranged inside the upper mold, and the side edges of the second partition plates are fixed to the inner wall of the upper mold to divide the interior of the upper mold into a plurality of second cavities, and a third multi-way pipe is arranged on the top of one end of the upper mold, and the branch pipes of the third multi-way pipe correspond to the second cavities one by one, and the second water inlet pipe is connected to the other end of the third multi-way pipe, and a fourth multi-way pipe is arranged on the top of the other end of the upper mold, and the branch pipes of the fourth multi-way pipe correspond to the second cavities one by one, and the second drainage pipe is connected to the other end of the fourth multi-way pipe;
[0010] A second heating element and a second cooling fin are installed on the top of one end of each second cavity away from the second water inlet pipe.
[0011] Preferably, solenoid valves are installed on the first water inlet pipe, the first drain pipe, the second water inlet pipe, and the second drain pipe.
[0012] Preferably, a first temperature sensor is installed at the bottom of the first cavity near the first heating element;
[0013] A second temperature sensor is installed at the bottom of the second cavity near the second heating element.
[0014] Preferably, the first refrigeration fin is arranged through the lower mold, that is, the cold end of the first refrigeration fin is placed in the first cavity, and the hot end of the first refrigeration fin is placed outside the first cavity;
[0015] A cavity is opened at the top of the upper mold, wherein the second cooling fin is arranged through the upper mold, that is, the cold end of the second cooling fin is placed in the second cavity, and the hot end of the second cooling fin is placed in the cavity.
[0016] Preferably, a connecting seat is provided on the top of the upper mold, and the connecting seat is fixed to the inner wall of the cavity through a supporting frame.
[0017] Preferably, a fixing seat is installed at the bottom of the lower mold, and a fixing hole is opened at the edge of the fixing seat.
[0018] Preferably, a sleeve is vertically installed at the top corner of the fixed seat, a support seat is installed along the edge of the upper mold, and a guide shaft is vertically installed at the bottom corner of the support seat, and a sliding seat corresponding to the sleeve is installed at the bottom of the guide shaft.
[0019] The design scheme proposed by the utility model has the following beneficial effects during application:
[0020] 1. The mold, which is convenient for controlling the temperature of the upper and lower molds, diverts the water for heating and cooling through multiple cavities in the upper and lower molds. After an equal amount of water is introduced, the water action area is reduced, thereby improving the hot and cold replacement effect of the water, ensuring that the raw materials in the mold are heated evenly, and achieving better temperature control.
[0021] 2. The mold, which is convenient for controlling the temperature of the upper and lower molds, performs secondary heating or cooling operations on the water entering the cavity through the heating element and the cooling plate, thereby reducing the temperature loss of the water, and further affecting the subsequent heating or cooling, ensuring the accuracy of the mold temperature control, and further improving the effect of the mold temperature control. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0023] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0024] Figure 3 This is the internal structure diagram of the lower mold of the utility model;
[0025] Figure 4 This is the internal structure diagram of the upper mold of the utility model;
[0026] Figure 5 It is a top view of the internal structure of the upper mold of the utility model.
[0027] In the figure: 1. lower mold; 2. fixed seat; 3. first cavity; 4. forming die; 5. first partition plate; 6. first heating element; 7. first refrigeration plate; 8. first temperature sensor; 9. sliding seat; 10. first multi-way pipe; 11. first water inlet pipe; 12. second multi-way pipe; 13. first drain pipe; 14. sleeve; 15. upper mold; 16. forming punch; 17. second cavity; 18. second partition plate; 19. second heating element; 20. second refrigeration plate; 21. second temperature sensor; 22. third multi-way pipe; 23. second water inlet pipe; 24. fourth multi-way pipe; 25. second drain pipe; 26. support seat; 27. cavity; 28. connecting seat; 29. support frame; 30. guide shaft. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Reference Figure 1-Figure 5A mold that is convenient for regulating the temperature of upper and lower molds, comprising a lower mold 1 and an upper mold 15, a molding die 4 is arranged on the top of the lower mold 1, and a molding convex mold 16 is arranged on the bottom of the upper mold 15, the molding convex mold 16 corresponds to the molding die 4, a fixing seat 2 is installed at the bottom of the lower mold 1, and a fixing hole is opened at the edge of the fixing seat 2, so that the lower mold 1 can be fixed on an operating table; a cavity 27 is opened on the top of the upper mold 15, a connecting seat 28 is arranged on the top of the upper mold 15, and the connecting seat 28 is fixed to the inner wall of the cavity 27 through a supporting frame 29, so that the upper mold 15 can be fixed on a hydraulic mechanism; in actual use, in order to facilitate the opening and closing of the mold, the upper mold 15 will be installed on the hydraulic mechanism for fixing, and the lower mold 1 is placed below the upper mold 15 and fixed on the operating table, and under the action of the hydraulic mechanism, the upper mold 15 can be pushed to be placed on the lower mold 1.
[0030] Specifically, an injection port penetrating into the molding die 4 is opened on the side of the lower mold 1. After the molds are closed, liquid raw materials for producing plastic toys can be injected from the injection port into the molding die 4 for injection molding.
[0031] like Figure 3 and Figure 4 As shown, the lower mold 1 and the upper mold 15 are both hollow and heat-conducting shells; a plurality of first partition plates 5 arranged at intervals are arranged inside the lower mold 1, and the sides of the first partition plates 5 are fixed to the inner wall of the lower mold 1 to partition the interior of the lower mold 1 into a plurality of first cavities 3, and a first multi-way pipe 10 is arranged on the top of one end of the lower mold 1, and the branches of the first multi-way pipe 10 correspond to the first cavities 3 one by one, and the first water inlet pipe 11 is connected to the other end of the first multi-way pipe 10, and a second multi-way pipe 12 is arranged on the top of the other end of the lower mold 1, and the branches of the second multi-way pipe 12 correspond to the first cavities 3 one by one, and the second multi-way pipe 12 is connected to the other end a first drainage pipe 13; a plurality of second partition plates 18 arranged at intervals are arranged inside the upper mold 15, and the side of the second partition plate 18 is fixed to the inner wall of the upper mold 15, so as to partition the interior of the upper mold 15 into a plurality of second cavities 17, and a third multi-way pipe 22 is arranged on the top of one end of the upper mold 15, and the branch pipes of the third multi-way pipe 22 correspond one-to-one with the second cavities 17, and the second water inlet pipe 23 is connected to the other end of the third multi-way pipe 22, and a fourth multi-way pipe 24 is arranged on the top of the other end of the upper mold 15, and the branch pipes of the fourth multi-way pipe 24 correspond one-to-one with the second cavities 17, and the second drainage pipe 25 is connected to the other end of the fourth multi-way pipe 24;
[0032] Specifically, solenoid valves are installed on the first water inlet pipe 11, the first drainage pipe 13, the second water inlet pipe 23, and the second drainage pipe 25. As the liquid raw material is injected, hot water will enter the cavities of the two molds from the first water inlet pipe 11 and the second water inlet pipe 23, thereby heating the liquid raw material entering the forming die 4 to prevent part of the raw material from solidifying after contacting the mold and affecting the subsequent injection of the raw material; and after the raw material is injected, cold water is introduced into the first water inlet pipe 11 and the second water inlet pipe 23 to cool the raw material and fully solidify it; in the process of water injection, since each mold has multiple cavities, the injected water is diverted, so that the water can reduce energy loss in the process of flowing into the cavity, so that the water can work on the mold more evenly Use; and a first heating element 6 and a first refrigeration sheet 7 are installed at the bottom of each first cavity 3 at one end away from the first water inlet pipe 11, and the first refrigeration sheet 7 is arranged through the lower mold 1, that is, the cold end of the first refrigeration sheet 7 is placed in the first cavity 3, and the hot end of the first refrigeration sheet 7 is placed outside the first cavity 3; a second heating element 19 and a second refrigeration sheet 20 are installed at the top of each second cavity 17 at one end away from the second water inlet pipe 23, and the second refrigeration sheet 20 is arranged through the upper mold 15, that is, the cold end of the second refrigeration sheet 20 is placed in the second cavity 17, and the hot end of the second refrigeration sheet 20 is placed in the cavity 27, so that when the water flows into the second half of the cavity, the water can be heated or cooled, so as to supplement the energy lost in the water and ensure the temperature control of the mold.
[0033] Furthermore, the heating element is one of a heating wire, a heating plate, and a heating rod.
[0034] It should be noted that a first temperature sensor 8 is installed at the bottom of the first cavity 3 near the first heating element 6; a second temperature sensor 21 is installed at the bottom of the second cavity 17 near the second heating element 19. As mentioned above, the mold will be installed on a clamping device with a hydraulic mechanism, so the temperature sensor, the heating element, and the cooling plate will be connected to the controller of the clamping device through wires, so that the mold and the clamping device form a complete whole, that is, the operator can control the heating element and the cooling plate through the clamping device, and the operator can also monitor the mold temperature through the temperature sensor, so as to adjust the heating element and the cooling plate.
[0035] It needs to be further explained that if Figure 1 As described, a sleeve 14 is vertically installed at the top corner of the fixed seat 2, a support seat 26 is installed along the edge of the upper mold 15, and a guide shaft 30 is vertically installed at the bottom corner of the support seat 26. A sliding seat 9 corresponding to the sleeve 14 is installed at the bottom of the guide shaft 30. When closing or opening the mold, the guide shaft 30 can be placed in the sleeve 14, that is, when opening or closing the mold, the sliding seat 9 can move linearly in the sleeve 14, so as to guide the mold opening or closing operation and ensure the stability of the mold opening or closing.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mold that is convenient for controlling the temperature of upper and lower molds, characterized in that: The invention comprises a lower mold (1) and an upper mold (15), wherein a molding concave mold (4) is arranged at the top of the lower mold (1), and a molding convex mold (16) is arranged at the bottom of the upper mold (15), and the molding convex mold (16) corresponds to the molding concave mold (4), wherein the lower mold (1) and the upper mold (15) are both hollow and heat-conducting shells; A plurality of first partition plates (5) arranged at intervals are arranged inside the lower mold (1), and the side edges of the first partition plates (5) are fixed to the inner wall of the lower mold (1) to partition the interior of the lower mold (1) into a plurality of first cavities (3). A first multi-way pipe (10) is arranged at the top of one end of the lower mold (1), and the branch pipes of the first multi-way pipe (10) correspond one-to-one to the first cavities (3), and the first water inlet pipe (11) is connected to the other end of the first multi-way pipe (10). A second multi-way pipe (12) is arranged at the top of the other end of the lower mold (1), and the branch pipes of the second multi-way pipe (12) correspond one-to-one to the first cavities (3), and the first drainage pipe (13) is connected to the other end of the second multi-way pipe (12); A first heating element (6) and a first cooling plate (7) are installed at the bottom of one end of each first cavity (3) away from the first water inlet pipe (11); A plurality of second partition plates (18) arranged at intervals are arranged inside the upper mold (15), and the side edges of the second partition plates (18) are fixed to the inner wall of the upper mold (15) to partition the interior of the upper mold (15) into a plurality of second cavities (17). A third multi-way pipe (22) is arranged on the top of one end of the upper mold (15), and the branch pipes of the third multi-way pipe (22) correspond one-to-one to the second cavities (17), and the second water inlet pipe (23) is connected to the other end of the third multi-way pipe (22). A fourth multi-way pipe (24) is arranged on the top of the other end of the upper mold (15), and the branch pipes of the fourth multi-way pipe (24) correspond one-to-one to the second cavities (17), and the second drainage pipe (25) is connected to the other end of the fourth multi-way pipe (24); A second heating element (19) and a second cooling fin (20) are installed on the top of one end of each second cavity (17) away from the second water inlet pipe (23).
2. A mold that facilitates temperature control of upper and lower molds according to claim 1, characterized in that: Solenoid valves are installed on the first water inlet pipe (11), the first drainage pipe (13), the second water inlet pipe (23) and the second drainage pipe (25).
3. A mold that facilitates temperature control of upper and lower molds according to claim 1, characterized in that: A first temperature sensor (8) is installed at a position near the first heating element (6) at the bottom of the first cavity (3); A second temperature sensor (21) is installed at a position close to the second heating element (19) at the bottom of the second cavity (17).
4. A mold that facilitates temperature control of upper and lower molds according to claim 1, characterized in that: The first refrigeration fin (7) is arranged to pass through the lower mold (1), that is, the cold end of the first refrigeration fin (7) is placed in the first cavity (3), and the hot end of the first refrigeration fin (7) is placed outside the first cavity (3); A cavity (27) is provided at the top of the upper mold (15), wherein the second cooling fin (20) is arranged to pass through the upper mold (15), that is, the cold end of the second cooling fin (20) is placed in the second cavity (17), and the hot end of the second cooling fin (20) is placed in the cavity (27).
5. A mold that facilitates temperature control of upper and lower molds according to claim 4, characterized in that: A connecting seat (28) is provided on the top of the upper mold (15), and the connecting seat (28) is fixed to the inner wall of the cavity (27) through a supporting frame (29).
6. A mold that facilitates temperature control of upper and lower molds according to claim 1, characterized in that: A fixing seat (2) is installed at the bottom of the lower mold (1), and a fixing hole is opened at the edge of the fixing seat (2).
7. A mold that facilitates temperature control of upper and lower molds according to claim 6, characterized in that: A sleeve (14) is vertically installed at the top corner of the fixed seat (2), a support seat (26) is installed along the edge of the upper mold (15), and a guide shaft (30) is vertically installed at the bottom corner of the support seat (26), and a sliding seat (9) corresponding to the sleeve (14) is installed at the bottom of the guide shaft (30).