Wood veneer extruder
By using a combination of electric telescopic rods, adjustment mechanisms, sensors and alarms in wood veneer extruders, the problem of bending detection after cooling of the sheet is solved, improving production pass rate and reducing material waste.
Patent Information
- Application Number
- CN202420747725.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing wood veneer extruder fails to detect whether the plate is bending in time after the plate is cooled and set, resulting in a decrease in production pass rate and waste of materials.
A wooden veneer extruder is designed, using a combination of electric telescopic rods, adjustment mechanisms, sensors and alarms to detect the bending of the edge of the plate through the sensor, and remind the staff to check in time through the alarm.
Timely detection of the bending condition of the plate after cooling is achieved, the production pass rate is improved, and material waste is reduced.
Smart Images

Figure CN222844708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wood veneer processing, in particular to a wood veneer extruder. Background Art
[0002] With the development of the times, people's requirements for the quality of life have increased. In the field of decoration materials, wood veneer wall panels are deeply loved by consumers. Its production process mainly involves the automatic spiral feeder feeding the reasonably proportioned raw materials into the mixer for mixing, and then the automatic feeder feeds the mixed raw materials into the extrusion device. After melting at a certain temperature, it is extruded from the extrusion device to the extrusion die, and then shaped by the shaping die. After passing through the cooling bracket, it is evenly pulled by the eight-roller traction machine to the dust-free cutting unit, and finally automatically stacked by the robot.
[0003] At present, the main components of the wood veneer extruder on the market usually include a feeding system, an extrusion system, a mold system, and a shaping system. The feeding system is mainly composed of a funnel, a feeder and a conveyor, the extrusion system is mainly composed of a screw, a heater and a head, the mold system is mainly composed of a mold and a pouring system, and the shaping system is mainly composed of a cooling mechanism and a temperature control system. However, in actual use, after the produced board is cooled and shaped by the shaping system, the board is not immediately checked for bending, and the result is not reliable if it is only observed by the naked eye of the staff. If the produced board is bent and is not discovered in time and the equipment is not repaired and adjusted, it will not only affect the board production qualification rate but also cause material waste. Therefore, a wood veneer extruder is proposed. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the existing wood veneer extruder does not consider whether the board has bending after cooling and shaping, and the utility model provides a wood veneer extruder.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] A wood veneer extruder comprises a feeding mechanism, wherein an extrusion mechanism is fixedly installed at the output end of the feeding mechanism, a mold is fixedly installed at the output end of the extrusion mechanism, a cooling mechanism is fixedly installed at the output end of the mold, two side plates are arranged at the output end of the cooling mechanism, a plurality of rotatable conveying rollers which are evenly distributed are arranged in the middle of the two side plates, a U-shaped frame is fixedly installed on the two side plates, two electric telescopic rods are arranged inside the U-shaped frame, a connecting rod is fixedly installed at the output end of each electric telescopic rod, an adjusting mechanism is arranged at one end of the two connecting rods which are close to each other, two U-shaped frames are arranged on one side of the two adjusting mechanisms which are close to each other, a cylinder is fixedly installed on one side of each adjacent U-shaped frame which is away from each other, a sensor is fixedly installed on the inner side wall surface of each cylinder, a circular hole is opened on one side of each adjacent U-shaped frame which is close to each other, a circular rod is movably installed inside each circular hole, a spring is sleeved on one end of each adjacent two circular rods which are close to each other, a rectangular plate is fixedly installed on one end of each adjacent two circular rods which are close to each other, and an alarm is fixedly installed on the top of each connecting rod.
[0007] Furthermore, the adjustment mechanism includes an adjusting rod, each adjusting rod is fixedly connected to an adjacent connecting rod, a groove is provided on the side where the two adjusting rods are close to each other, a servo motor is fixedly installed on the top of each adjusting rod, the output end of each servo motor extends to the inside of the corresponding adjusting rod and is fixedly connected to a threaded rod, the two ends of each threaded rod have opposite thread directions, and the two ends of each threaded rod are threadedly connected to movable blocks, and each movable block is fixedly connected to an adjacent U-shaped frame.
[0008] Furthermore, two square grooves are provided on one side of each two adjacent rectangular plates that are close to each other, and a rotatable roller is movably installed inside each square groove.
[0009] Furthermore, a mounting plate is fixedly installed on one side of the two adjusting rods close to each other, an electric telescopic rod 2 is fixedly installed on one side of the two mounting plates close to each other, and a marker pen is fixedly installed on the output end of each electric telescopic rod 2.
[0010] Furthermore, a slide groove is provided on the top of the U-shaped frame, and two sliders are movably installed inside the slide groove, and the top ends of the two electric telescopic rods are respectively fixedly connected to the bottom ends of the two sliders.
[0011] Furthermore, the symmetrical side walls inside the slide groove are provided with strip holes, the side walls of each slider are fixedly installed with screw rods, each screw rod passes through the corresponding strip hole, and each screw rod is threadedly connected with a nut.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. In the utility model, after the feed mechanism mixes the raw materials according to a certain proportion, it is conveyed to the extrusion mechanism, and the extrusion mechanism then fuses the materials and squeezes them into the inside of the mold, and finally the formed plate is cooled by the cooling mechanism. When the cooled plate comes out from the output end of the cooling mechanism, the edges on both sides of the plate pass through the middle of each two adjacent rectangular plates respectively. In advance, the staff can control the two electric telescopic rods one by one respectively, and each electric telescopic rod one can drive the corresponding connecting rod to move up and down to a suitable height, and each connecting rod drives the corresponding adjusting mechanism to move synchronously to a suitable height, and each adjusting mechanism drives the corresponding two rectangular plates to move synchronously to a suitable height. If the plate is bent, the raised part will push the rectangular plate to the adjacent U-shaped frame during transportation, and then the corresponding spring will be squeezed and the rectangular plate drives the corresponding round rod to contact the adjacent sensor. After the sensor is contacted, it immediately sends a signal to the corresponding alarm, and the alarm sends a warning to remind the staff to check in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a specific schematic diagram of the U-shaped frame of the utility model;
[0016] Figure 3 This utility model Figure 2 The enlarged view of point A in the middle;
[0017] Figure 4 It is a schematic diagram of the interior of the cylinder of the utility model;
[0018] : 1. feeding mechanism; 2. extrusion mechanism; 3. mold; 4. cooling mechanism; 5. side plate; 6. conveying roller; 7. U-shaped frame; 8. slide groove; 9. slider; 10. electric telescopic rod one; 11. connecting rod; 12. adjusting mechanism; 1201. adjusting rod; 1202. groove; 1203. servo motor; 1204. threaded rod; 1205. movable block; 13. U-shaped frame; 14. cylinder; 15. sensor; 16. round hole; 17. round rod; 18. spring; 19. rectangular plate; 20. alarm; 21. groove; 22. roller; 23. mounting plate; 24. electric telescopic rod two; 25. marking pen; 26. strip hole; 27. screw rod; 28. nut. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0022] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] like Figures 1 to 4As shown, a wood veneer extruder comprises a feeding mechanism 1, an extrusion mechanism 2 is fixedly installed at the output end of the feeding mechanism 1, a mold 3 is fixedly installed at the output end of the extrusion mechanism 2, a cooling mechanism 4 is fixedly installed at the output end of the mold 3, two side panels 5 are arranged at the output end of the cooling mechanism 4, a plurality of rotatable conveying rollers 6 which are evenly distributed are arranged in the middle of the two side panels 5, a U-shaped frame 7 is fixedly installed on the two side panels 5, two electric telescopic rods 10 are arranged inside the U-shaped frame 7, a connecting rod 11 is fixedly installed at the output end of each electric telescopic rod 10, and an adjusting mechanism 12 is arranged at the ends of the two connecting rods 11 which are close to each other. Two U-shaped frames 13 are arranged on the side where the two adjustment mechanisms 12 are close to each other (in the technical solution, each group of adjustment mechanisms 12 can drive the two adjacent U-shaped frames 13 to move away from or close to each other), a cylinder 14 is fixedly installed on the side where the two adjacent U-shaped frames 13 are far away from each other, and a sensor 15 is fixedly installed on the inner side wall of each cylinder 14, and a circular hole 16 is opened on the side where the two adjacent U-shaped frames 13 are close to each other, and a round rod 17 is movably installed inside each circular hole 16, and a spring 18 is sleeved on the end where the two adjacent round rods 17 are close to each other, and a sensor 15 is fixed on the inner side wall of each cylinder 14, and a circular hole 16 is opened on the side where the two adjacent U-shaped frames 13 are close to each other. A rectangular plate 19 is installed, and an alarm 20 is fixedly installed on the top of each connecting rod 11 (in this technical solution, each alarm 20 is connected to two adjacent sensors 15 through a wireless signal). It should be noted that when the feeding mechanism 1 mixes the raw materials according to a certain proportion and then transports them to the extrusion mechanism 2, the extrusion mechanism 2 then fuses the materials into the inside of the mold 3, and finally the formed plate is cooled by the cooling mechanism 4. When the cooled plate comes out from the output end of the cooling mechanism 4, the edges of the two sides of the plate pass through the middle of each adjacent two rectangular plates 19 respectively. In advance, the staff can control the two electric telescopic rods 10 respectively. Each electric telescopic rod 10 can drive the corresponding connecting rod 11 to move up and down to a suitable height, and each connecting rod 11 drives the corresponding adjusting mechanism 12 to move synchronously to a suitable height, and each adjusting mechanism 12 drives the corresponding two rectangular plates 19 to move synchronously to a suitable height. If the plate is bent, the protrusion will push the rectangular plate 19 to the adjacent U-shaped frame 13 during transportation, and then the corresponding spring 18 is squeezed and the rectangular plate 19 drives the corresponding round rod 17 to contact the adjacent sensor 15. After the sensor 15 is contacted, it immediately sends a signal to the corresponding alarm 20, and the alarm 20 sends a warning to remind the staff to check in time.
[0024] like Figure 3 , Figure 4As shown, the adjustment mechanism 12 includes an adjustment rod 1201, each adjustment rod 1201 is fixedly connected to the adjacent connecting rod 11, a groove 1202 is provided on the side where the two adjustment rods 1201 are close to each other, a servo motor 1203 is fixedly installed on the top of each adjustment rod 1201, and the output end of each servo motor 1203 extends to the inside of the corresponding adjustment rod 1201 and is fixedly connected to a threaded rod 1204, the two ends of each threaded rod 1204 have opposite thread directions, and the two ends of each threaded rod 1204 are threadedly connected to a movable block 1205, Each movable block 1205 is fixedly connected to the adjacent U-shaped frame 13. It should be noted that the distance between each two adjacent rectangular plates 19 can be controlled according to the thickness of the plate. Specifically, it is only necessary to start the servo motor 1203, and the servo motor 1203 drives the corresponding threaded rod 1204 to reciprocate. The reciprocating rotation of the threaded rod 1204 can make the corresponding two movable blocks 1205 move away from or closer to each other. When moving, each movable block 1205 will drive the corresponding U-shaped frame 13, round rod 17, and rectangular plate 19 to move synchronously, so as to control the distance between each two adjacent rectangular plates 19.
[0025] like Figure 2 , Figure 3 , Figure 4 As shown, two square grooves 21 are provided on the side where each two adjacent rectangular plates 19 are close to each other, and a rotatable roller 22 is movably installed inside each square groove 21. It should be noted that when the edge of the plate passes between each two adjacent rectangular plates 19, each roller 22 can rotate due to the friction of the movement of the plate, so as to facilitate the transmission of the plate between each two adjacent rectangular plates 19.
[0026] like Figure 3 As shown, a mounting plate 23 is fixedly installed on one side where the two adjustment rods 1201 are close to each other, and an electric telescopic rod 24 is fixedly installed on one side where the two mounting plates 23 are close to each other. A marking pen 25 is fixedly installed on the output end of each electric telescopic rod 24 (in the present technical solution, each alarm 20 is connected to the adjacent electric telescopic rod 24 via a wireless signal). It should be noted that after each alarm 20 sounds an alarm, it immediately controls the output end of the corresponding electric telescopic rod 24 to drive the corresponding marking pen 25 to move toward the plate, marking it from the side of the plate to facilitate inspection by the staff.
[0027] like Figure 1 , Figure 2 As shown, a slide groove 8 is provided on the top of the U-shaped frame 7, and two sliders 9 are movably installed inside the slide groove 8. The top ends of two electric telescopic rods 10 are fixedly connected to the bottom ends of the two sliders 9 respectively. It should be noted that the positions of the two sliders 9 can be moved according to the width of the plate, and specifically, the sliders 9 only need to be pulled inside the slide groove 8.
[0028] like Figure 1 , Figure 2 As shown, strip holes 26 are provided on the symmetrical side walls inside the slide groove 8, and screw rods 27 are fixedly installed on the side walls of each slider 9. Each screw rod 27 passes through the corresponding strip hole 26, and each screw rod 27 is threadedly connected with a nut 28. It should be noted that when the slider 9 is moved to a suitable position, the position of the slider 9 can be fixed by rotating the corresponding two nuts 28 respectively.
[0029] In summary:
[0030] When the feeding mechanism 1 mixes the raw materials according to a certain proportion and then conveys them to the extrusion mechanism 2, the extrusion mechanism 2 then fuses the materials and squeezes them into the inside of the mold 3, and finally the formed plate is cooled by the cooling mechanism 4. When the cooled plate comes out from the output end of the cooling mechanism 4, the edges on both sides of the plate pass through the middle of each two adjacent rectangular plates 19 respectively. In advance, the staff can control the two electric telescopic rods 10 respectively, and each electric telescopic rod 10 can drive the corresponding connecting rod 11 to move up and down to a suitable height. Each connecting rod 11 then drives the corresponding adjustment mechanism 12 to move synchronously to a suitable height, and each adjustment mechanism 12 then drives the corresponding two rectangular plates 19 to move synchronously to a suitable height. If the plate is bent, the convex part will push the rectangular plate 19 to the adjacent U-shaped frame 13 during transportation, and then the corresponding spring 18 is squeezed and the rectangular plate 19 drives the corresponding round rod 17 to contact the adjacent sensor 15. After the sensor 15 is contacted, it immediately sends a signal to the corresponding alarm 20, and the alarm 20 sends a warning to remind the staff to check in time.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A wood veneer extruder, comprising a feeding mechanism (1), an extrusion mechanism (2) is fixedly mounted on the output end of the feeding mechanism (1), a mold (3) is fixedly mounted on the output end of the extrusion mechanism (2), a cooling mechanism (4) is fixedly mounted on the output end of the mold (3), two side plates (5) are arranged at the output end of the cooling mechanism (4), a plurality of rotatable conveying rollers (6) are arranged in the middle of the two side plates (5), and the characteristics are as follows: A U-shaped frame (7) is fixedly mounted on the two side plates (5), two electric telescopic rods (10) are arranged inside the U-shaped frame (7), a connecting rod (11) is fixedly mounted on the output end of each electric telescopic rod (10), an adjustment mechanism (12) is arranged on the ends of the two connecting rods (11) close to each other, two U-shaped frames (13) are arranged on the sides of the two adjustment mechanisms (12) close to each other, and a cylinder (14) is fixedly mounted on the sides of each adjacent two U-shaped frames (13) away from each other. A sensor (15) is fixedly mounted on the inner side wall of each cylinder (14); a circular hole (16) is opened on the side where each two adjacent U-shaped frames (13) are close to each other; a circular rod (17) is movably mounted inside each circular hole (16); a spring (18) is sleeved on the end where each two adjacent circular rods (17) are close to each other; a rectangular plate (19) is fixedly mounted on the end where each two adjacent circular rods (17) are close to each other; and an alarm (20) is fixedly mounted on the top of each connecting rod (11).
2. A wood veneer extruder according to claim 1, characterized in that: The adjustment mechanism (12) comprises an adjustment rod (1201), each adjustment rod (1201) is fixedly connected to an adjacent connecting rod (11), a groove (1202) is provided on the side where the two adjustment rods (1201) are close to each other, a servo motor (1203) is fixedly installed on the top of each adjustment rod (1201), the output end of each servo motor (1203) extends to the inside of the corresponding adjustment rod (1201) and is fixedly connected to a threaded rod (1204), the two ends of each threaded rod (1204) have opposite thread directions, the two ends of each threaded rod (1204) are threadedly connected to a movable block (1205), and each movable block (1205) is fixedly connected to an adjacent U-shaped frame (13).
3. A wood veneer extruder according to claim 1, characterized in that: Two square grooves (21) are provided on the mutually adjacent sides of each of the two adjacent rectangular plates (19), and a rotatable roller (22) is movably installed inside each square groove (21).
4. A wood veneer extruder according to claim 2, characterized in that: A mounting plate (23) is fixedly mounted on one side of the two adjusting rods (1201) close to each other, and a second electric telescopic rod (24) is fixedly mounted on one side of the two mounting plates (23) close to each other, and a marking pen (25) is fixedly mounted on the output end of each second electric telescopic rod (24).
5. A wood veneer extruder according to claim 1, characterized in that: A slide groove (8) is provided on the top of the U-shaped frame (7), and two sliders (9) are movably installed inside the slide groove (8). The top ends of the two electric telescopic rods (10) are fixedly connected to the bottom ends of the two sliders (9) respectively.
6. A wood veneer extruder according to claim 5, characterized in that: The symmetrical side walls inside the slide groove (8) are provided with strip holes (26), the side walls of each slider (9) are fixedly mounted with a screw rod (27), each screw rod (27) passes through the inside of the corresponding strip hole (26), and each screw rod (27) is threadedly connected with a nut (28).