Industrial pipe winding production equipment

Abstract

The utility model discloses industrial pipe winding production equipment which comprises a base, the side surface of the base is fixedly connected with a center supporting barrel, the outer cylindrical surface of the center supporting barrel is fixedly connected with a bearing, and the outer cylindrical surface of the bearing is fixedly connected with a rotating part. A first double-station material release carrier and a second double-station material release carrier are arranged on the rotating component and are the same in structure, an angle adjusting motor is arranged on the surface of the rotating component, the output end of the angle adjusting motor is fixedly connected with an angle adjusting lead screw, and the angle adjusting lead screw is fixedly connected with the rotating component. The angle adjusting lead screw is in threaded connection with the sliding block, and a front-back position adjusting lead screw is arranged in the rotating component. Through the structure, the production cost can be reduced, the occupied area is reduced, the production efficiency is improved, the product stability is improved, the attractiveness of a production workshop is improved, the operation safety is improved, and the production energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial pipe winding production equipment, in particular to industrial pipe winding production equipment. Background Art

[0002] The current multi-layer industrial composite hose is usually composed of multiple process layers, including but not limited to the inner rubber layer, mesh layer, wire winding layer, middle rubber layer, outer rubber layer, etc. The construction equipment is usually a track-type industrial pipe winding machine, which consists of the following equipment: a mandrel clamping and rotating mechanism to drive the mandrel to rotate during the winding process, a segmented mandrel bracket to support the mandrel to keep it horizontal, a bracket roller with a lifting mechanism that can automatically avoid the construction point, a track and winding material release carriage, the track is parallel to the mandrel bracket, the trolley travel speed forms a specific ratio with the mandrel rotation speed to achieve the set winding stroke, the operator stands on the carriage, controls the operation of the equipment, and adds the required materials.

[0003] The above equipment and construction process are the classic production process in the current industry. This process has 7 disadvantages:

[0004] ① The initial investment in the equipment is large, the equipment is huge, and the construction consumes a lot of manpower and material resources. Only a few large companies can afford such an investment;

[0005] ② The equipment occupies a large area, and the design principle of the equipment is simple and crude, which makes it bulky and occupies valuable space resources in the workshop;

[0006] ③The equipment production efficiency is low, and multi-layer industrial pipes need to be constructed layer by layer, resulting in low production efficiency;

[0007] ④Poor product stability and complicated construction procedures will inevitably lead to the accumulation of defective rates, resulting in a low product yield rate;

[0008] ⑤ The production workshop is not beautiful. The bulky equipment brackets and tracks do not conform to the concept of modern industrialized production. Its appearance is also a minus point for modern factories.

[0009] ⑥ Poor operational safety, people move with the trolley, posing safety risks;

[0010] ⑦ High energy consumption. The huge equipment and complicated construction process consume a lot of electricity, which is not in line with the construction concept of modern factories. Utility Model Content

[0011] The utility model provides an industrial pipe winding production equipment, which can reduce production costs, reduce floor space, improve production efficiency, improve product stability, improve the aesthetics of the production workshop, improve operation safety and reduce production energy consumption.

[0012] In order to achieve the above-mentioned purpose, an industrial pipe winding production equipment is provided, including a base: the side surface of the base is fixedly connected to the central support tube, the outer cylindrical surface of the central support tube is fixedly connected to the bearing, the outer cylindrical surface of the bearing is fixedly connected to the rotating component, the rotating component is provided with a double-station material release carrier 1 and a double-station material release carrier 2, the double-station material release carrier 1 and the double-station material release carrier 2 have the same structure, the surface of the rotating component is provided with an angle adjustment motor, the output end of the angle adjustment motor is fixedly connected to the angle adjustment screw, the angle adjustment screw is threadedly connected to the sliding block, and the rotating component is provided with a front and rear position adjustment screw. The bearing is provided to facilitate the rotation of the rotating component around the central support tube, the angle adjustment motor is provided to facilitate the rotation of the angle adjustment screw, thereby driving the sliding block to move, and then adjusting the angle of the carrier panel, and the front and rear position adjustment screw is provided to facilitate the adjustment of the front and rear position of the carrier panel, so that when the host simultaneously winds two layers, the release angles of the two rolls of material are staggered front and back.

[0013] According to the industrial pipe winding production equipment, the double-station material release carrier includes a carrier panel, a winding roller, an unwinding roller, a limiting guide roller, a winding servo motor and a magnetic powder brake. The carrier panel is movably connected to one end of the front and rear position adjustment screw rod, and the carrier panel is rotatably connected to the movable rod. The end of the movable rod away from the carrier panel is rotatably connected to the sliding block on the angle adjustment screw rod.

[0014] According to the industrial pipe winding production equipment, the winding servo motor is fixedly connected to the rear surface of the carrier panel, the winding roller is fixedly connected to the output end of the winding servo motor, and the winding roller passes through the carrier panel. The winding servo motor is provided to facilitate the rotation of the winding roller, so that the material anti-sticking isolation material can be recycled.

[0015] According to the industrial pipe winding production equipment, the magnetic powder brake is fixedly connected to the rear surface of the carrier panel, the unwinding roller and the magnetic powder brake are fixedly connected, and the unwinding roller passes through the carrier panel. The magnetic powder brake and the unwinding roller are provided to facilitate the installation of the winding construction material on the material release roller, and the material is stably released through the tension control of the magnetic powder brake and wound on the surface of the pipe.

[0016] According to the industrial pipe winding production equipment, the limiting guide roller is fixedly connected to the front surface of the carrier panel. The limiting guide roller is provided to facilitate the stability of the movement path of the material during the winding process.

[0017] According to the industrial pipe winding production equipment, the upper surface of the base is fixedly connected to the driving motor, the output end of the driving motor is fixedly connected to the rotating shaft, the cylindrical surface of the rotating shaft is fixedly connected to the gear, and the lower surface of the rotating component is provided with a circular ring plate with tooth grooves, and the tooth grooves of the circular ring plate are meshed with the gear. The driving motor is provided to facilitate the rotation of the rotating component, thereby driving the double-station carrier to rotate, and cooperate with the traction of the pipe body to form a winding movement.

[0018] According to the industrial pipe winding production equipment, a braking mechanism is provided at the contact point between the inside of the rotating component and the central support tube, so as to facilitate braking of the rotating component.

[0019] According to the industrial pipe winding production equipment, the surface of the rotating part is provided with an electric slip ring, and the side surface of the rotating part is provided with a wireless communication and control system. The electric slip ring is provided to facilitate the power supply to the control power supply and the regulating mechanism of the rotating part. The wireless communication and control system is provided to facilitate the use of wireless communication to control the braking mechanism.

[0020] Beneficial effects of the utility model:

[0021] 1. Reduce initial equipment investment and increase the profitability of the enterprise;

[0022] 2. The equipment occupies a small area and the workshop space utilization rate is higher;

[0023] 3. The production efficiency of the equipment has been greatly improved. The production process that originally required multiple constructions to complete can now be completed in one construction;

[0024] 4. Product stability is improved, multiple processes are turned into a single process, and the defective rate is significantly reduced; automatic control operation replaces manual operation and construction, and product stability is also effectively improved;

[0025] 5. The aesthetics of the production workshop has been improved. The previous large and extensive winding equipment has been transformed into an overall equipment with a neat appearance, complete protection, and exquisite and compact size. The appearance improvement is self-evident;

[0026] 6. Operational safety is greatly improved. While the operator can visually monitor the winding effect of each layer, he is isolated from the rotating equipment by the protective cover, avoiding safety risks.

[0027] 7. Energy consumption is significantly reduced, the equipment rotation load is small, and multiple processes are completed at one time, which greatly saves electricity.

[0028] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0030] Figure 1 This is a schematic diagram of the overall structure of an industrial pipe winding production equipment of the utility model;

[0031] Figure 2 This is a schematic diagram of the overall structure of an industrial pipe winding production equipment of the utility model;

[0032] Figure 3 It is a schematic diagram of a surface structure of a double-station material release carrier of an industrial pipe winding production equipment of the utility model;

[0033] Figure 4 This is a structural diagram of a double-station material release carrier of an industrial pipe winding production equipment of the utility model.

[0034] Legend:

[0035] 1. Base; 2. Wireless communication and control system; 3. Double-station material release carrier 1; 301. Carrier panel; 302. Winding roller; 303. Unwinding roller; 304. Limiting guide roller; 305. Winding servo motor; 306. Magnetic powder brake; 4. Double-station material release carrier 2; 5. Angle adjustment screw rod; 6. Front and rear position adjustment screw rod; 7. Angle adjustment motor; 8. Center support tube; 9. Braking mechanism; 10. Drive motor; 11. Bearing; 12. Electric slip ring; 13. Rotating parts. DETAILED DESCRIPTION

[0036] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0037] Reference Figures 1 to 4The utility model embodiment is an industrial pipe winding production equipment, which includes a base 1: the side surface of the base 1 is fixedly connected to the central support cylinder 8, the outer cylindrical surface of the central support cylinder 8 is fixedly connected to the bearing 11, the outer cylindrical surface of the bearing 11 is fixedly connected to the rotating component 13, and a double-station material release carrier 1 3 and a double-station material release carrier 2 4 are arranged on the rotating component 13. The double-station material release carrier 1 3 and the double-station material release carrier 2 4 have the same structure. An angle adjustment motor 7 is arranged on the surface of the rotating component 13, and the output end of the angle adjustment motor 7 is fixedly connected to the angle adjustment screw rod 5, which is threadedly connected to the sliding block. A front and rear position adjustment screw rod 6 is arranged inside the rotating component 13, and an integral hollow protective cover is arranged on the outside of the equipment. While the operator can intuitively monitor the winding effect of each layer, he is isolated from the rotating equipment by the protective cover to avoid safety risks.

[0038] An electric slip ring 12 is arranged on the surface of the rotating component 13 , and a wireless communication and control system 2 is arranged on the side surface of the rotating component 13 .

[0039] The double-station material release carrier 3 includes a carrier panel 301, a winding roller 302, an unwinding roller 303, a limiting guide roller 304, a winding servo motor 305 and a magnetic powder brake 306. The carrier panel 301 is movably connected to one end of the front and rear position adjustment screw rod 6, and the carrier panel 301 is rotatably connected to the movable rod. The end of the movable rod away from the carrier panel 301 is rotatably connected to the sliding block on the angle adjustment screw rod 5. The winding servo motor 305 is fixedly connected to the rear surface of the carrier panel 301, and the winding roller 302 is fixedly connected to the output end of the winding servo motor 305. The winding roller 302 passes through the carrier panel 301.

[0040] The magnetic powder brake 306 is fixedly connected to the rear surface of the carrier panel 301 , the unwinding roller 303 and the magnetic powder brake 306 are fixedly connected, the unwinding roller 303 passes through the carrier panel 301 , and the limiting guide roller 304 is fixedly connected to the front surface of the carrier panel 301 .

[0041] The upper surface of the base 1 is fixedly connected to the driving motor 10, the output end of the driving motor 10 is fixedly connected to the rotating shaft, the cylindrical surface of the rotating shaft is fixedly connected to the gear, the lower surface of the rotating component 13 is provided with a circular ring plate with tooth grooves, the tooth grooves of the circular ring plate are meshed with the gears, and a braking mechanism 9 is provided at the contact between the inside of the rotating component 13 and the central support tube 8.

[0042] A single host of this equipment can realize the automatic winding construction of a single-layer structure. Multiple hosts can be connected in series. Each host carries different materials according to the different product structures, including but not limited to cord fabric, dipped rubber fabric, steel wire, film, etc. With the automatic control system and traction equipment, multi-layer synchronous construction can be realized. The winding stroke and tension setting of each host can be set independently. The use of the automatic control system also ensures the stability of the product production process.

[0043] Working principle: the material for winding construction is installed on the material unwinding roller 303, and is stably released and wound on the surface of the pipe through the tension control of the magnetic powder brake 306; the winding roller 302 rotates under the control of the winding servo motor 305, and can recycle the material anti-sticking isolation material; the limiting guide roller 304 ensures the stability of the material's movement path during the winding process; the inclination angle of the carrier panel 301 can be adjusted online according to process requirements through the movement of the angle adjustment motor 7 and the angle adjustment screw 5; the front and rear positions of the carrier panel 301 can be manually adjusted through the front and rear position adjustment screw 6, so that when the main machine winds two layers at the same time, the release angles of the two rolls of material are staggered front and back.

[0044] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An industrial pipe winding production equipment, characterized in that: The invention comprises a base (1), wherein the side surface of the base (1) is fixedly connected to a central support tube (8), the outer cylindrical surface of the central support tube (8) is fixedly connected to a bearing (11), the outer cylindrical surface of the bearing (11) is fixedly connected to a rotating component (13), the rotating component (13) is provided with a double-station material release carrier 1 (3) and a double-station material release carrier 2 (4), the double-station material release carrier 1 (3) and the double-station material release carrier 2 (4) have the same structure, the surface of the rotating component (13) is provided with an angle adjustment motor (7), the output end of the angle adjustment motor (7) is fixedly connected to an angle adjustment screw rod (5), the angle adjustment screw rod (5) is threadedly connected to a sliding block, and the interior of the rotating component (13) is provided with a front and rear position adjustment screw rod (6).

2. The industrial pipe winding production equipment according to claim 1, characterized in that: The double-station material release carrier (3) comprises a carrier panel (301), a winding roller (302), an unwinding roller (303), a limiting guide roller (304), a winding servo motor (305) and a magnetic powder brake (306); the carrier panel (301) is movably connected to one end of a front and rear position adjustment screw rod (6); the carrier panel (301) is rotatably connected to the movable rod; and the end of the movable rod away from the carrier panel (301) is rotatably connected to a sliding block on the angle adjustment screw rod (5).

3. The industrial pipe winding production equipment according to claim 2, characterized in that: The winding servo motor (305) is fixedly connected to the rear surface of the carrier panel (301), the winding roller (302) is fixedly connected to the output end of the winding servo motor (305), and the winding roller (302) passes through the carrier panel (301).

4. The industrial pipe winding production equipment according to claim 2, characterized in that: The magnetic powder brake (306) is fixedly connected to the rear surface of the carrier panel (301), the unwinding roller (303) and the magnetic powder brake (306) are fixedly connected, and the unwinding roller (303) passes through the carrier panel (301).

5. The industrial pipe winding production equipment according to claim 2, characterized in that: The limiting guide roller (304) is fixedly connected to the front surface of the carrier panel (301).

6. The industrial pipe winding production equipment according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a drive motor (10), the output end of the drive motor (10) is fixedly connected to a rotating shaft, the cylindrical surface of the rotating shaft is fixedly connected to a gear, and the lower surface of the rotating component (13) is provided with a circular ring plate with tooth grooves, and the tooth grooves of the circular ring plate are meshed with the gears.

7. The industrial pipe winding production equipment according to claim 6, characterized in that: A braking mechanism (9) is arranged at the contact point between the interior of the rotating component (13) and the central supporting cylinder (8).

8. The industrial pipe winding production equipment according to claim 1, characterized in that: An electric slip ring (12) is arranged on the surface of the rotating component (13), and a wireless communication and control system (2) is arranged on the side surface of the rotating component (13).

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