Multi-station packaging device for plastic cups for food

Abstract

The utility model discloses a food plastic cup multi-station packaging device which comprises a T-shaped double-wing plate and a supporting frame installed on the surface of the T-shaped double-wing plate, a lifting unit is installed on the surface of the supporting frame, and a bottom plate is installed at the movable end of the lifting unit. The two sides of the bottom end of the bottom plate are each provided with a double-station material belt positioning structure used for limiting a material bag, the two sides of the surface of the T-shaped double-wing plate are each fixedly provided with a vertical bearing pedestal, a transverse shaft is rotationally installed between the two vertical bearing pedestals, and the two ends of the surface of the transverse shaft are each provided with a heat sealing unit. The T-shaped double-wing plate provides two bagging areas for material bags, the material bags filled with plastic cups can be subjected to heat sealing treatment at the same time through the gear and rack overturning unit, the heat sealing unit and other parts, compared with a single-station structure, the double-station structure can treat the two material bags at a time, the sealing operation time is saved, and the sealing efficiency is improved. And the rapid and continuous packaging production requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic cup packaging, in particular to a multi-station packaging device for plastic cups used for food. Background Art

[0002] The bag filling and sealing device for plastic cups for food plays a key role in food processing and packaging. Through precise heating and pressure control, it ensures that the mouth of the filled plastic cup is completely sealed to prevent food leakage and contamination, thereby ensuring food safety and hygiene standards. The structure of this type of device is composed of several key components, among which the sealing strip is one of the core components, and the sealing of the mouth of the plastic cup is achieved through the heating system. The control panel and electrical system are responsible for monitoring and adjusting the heating parameters to ensure sealing quality and production efficiency. The conveying system and transmission device ensure that the plastic cup is smoothly transported to the bag sealing device, making the entire packaging process continuous and stable. These components work closely together to complete the key sealing operations in the food packaging process. However, the current packaging device is mainly a single-station structure during use. Each time the device moves, it can only perform a bag sealing operation on a bagged plastic cup. Under the demand for high-volume packaging, a single station cannot meet the needs of fast and continuous bag sealing. Utility Model Content

[0003] The purpose of the utility model is to provide a multi-station packaging device for plastic cups for food, wherein a T-shaped double-wing plate provides two bagging areas for a material bag, and a double-station material belt positioning structure limits the material belt containing the plastic cups, and a gear rack flipping unit causes a heat sealing plate to be pressed against the material bag and the T-shaped double-wing plate, so that two material bags containing plastic cups are heat-sealed synchronously, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station packaging device for plastic cups for food, comprising a T-shaped double-wing plate and a support frame installed on the surface of the T-shaped double-wing plate, and a lifting unit is installed on the surface of the support frame, a bottom plate is installed on the movable end of the lifting unit, and double-station material belt positioning structures for limiting material bags are arranged on both sides of the bottom end of the bottom plate, vertical bearing seats are fixed on both sides of the surface of the T-shaped double-wing plate, a horizontal axis is rotatably installed between the two vertical bearing seats, heat sealing units are installed on both ends of the surface of the horizontal axis, and a gear rack flipping unit for driving the horizontal axis to rotate is arranged on the surface of the T-shaped double-wing plate behind the support frame.

[0005] Preferably, the double-station material strip positioning structure includes a Y-axis cylinder installed on one side of the bottom end of the base plate, a crossbeam fixed to the end of the Y-axis cylinder piston rod, and right-angle feet fixed at both ends of the back side of the crossbeam.

[0006] Preferably, the heat sealing unit includes right-angle seats fixed at both ends of the horizontal axis surface, and a heat sealing plate installed on the outer wall of the right-angle seat close to the T-shaped double-wing plate. The length of the right-angle seat and the heat sealing plate is greater than or equal to the length of the right-angle foot seat.

[0007] Preferably, the right-angle foot and the right-angle seat are both made of aluminum alloy components.

[0008] Preferably, the lifting unit is a Z-axis cylinder installed on the surface of the support frame, and the bottom end of the piston rod of the Z-axis cylinder is fixedly connected to the top end of the base plate.

[0009] Preferably, the gear rack flipping unit includes a second cylinder fixed on the surface of the T-shaped double-wing plate, a helical rack installed at the bottom end of the second cylinder piston rod, and a driven gear cylinder installed at one end of the transverse axis surface for meshing with the helical rack.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the multi-station packaging device for plastic cups for food is provided with a gear rack flip unit and a T-shaped double-wing plate and other structures that cooperate with each other. The T-shaped double-wing plate provides two bagging areas for the material bags, and the gear rack flip unit, the heat sealing unit and other components enable the material bags containing plastic cups to be heat-sealed at the same time. Compared with the single-station structure, the double-station structure can process two material bags at a time, saving the time of the sealing operation and realizing the needs of fast and continuous packaging production. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0012] Figure 2 It is a side view structural schematic diagram of the utility model;

[0013] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0014] Figure 4 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0015] Figure 5 The three-dimensional structure of the utility model is shown in FIG. Figure 3 .

[0016] In the figure: 1. T-shaped double-wing plate; 2. support frame; 3. Z-axis cylinder; 4. bottom plate; 5. double-station material belt positioning structure; 501. Y-axis cylinder; 502. crossbeam; 503. right-angle foot seat; 6. vertical bearing seat; 7. horizontal axis; 8. right-angle seat; 9. heat sealing plate; 10. gear rack turning unit; 1001. second cylinder; 1002. bevel rack; 1003. driven gear cylinder. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-5 The utility model provides an embodiment: a multi-station packaging device for plastic cups for food, comprising a T-shaped double-wing plate 1 and a support frame 2 mounted on the surface of the T-shaped double-wing plate 1, and a lifting unit is mounted on the surface of the support frame 2, a bottom plate 4 is mounted on the movable end of the lifting unit, and a double-station material belt positioning structure 5 for limiting the position of the material bag is arranged on both sides of the bottom end of the bottom plate 4, and the lifting unit is a Z-axis cylinder 3 mounted on the surface of the support frame 2, and the bottom end of the piston rod of the Z-axis cylinder 3 is fixedly connected to the top end of the bottom plate 4;

[0019] Both sides of the surface of the T-shaped double-wing plate 1 are fixed with vertical bearing seats 6, a horizontal shaft 7 is rotatably installed between the two vertical bearing seats 6, and heat sealing units are installed at both ends of the surface of the horizontal shaft 7. The surface of the T-shaped double-wing plate 1 behind the support frame 2 is provided with a gear rack flip unit 10 for driving the horizontal shaft 7 to rotate;

[0020] The device can be connected to a PLC control panel, which controls the actions of various electrical components in the device. The output end of the PLC control panel is electrically connected to the input end of the Z-axis cylinder 3, the gear rack flip unit 10, and the heat sealing unit;

[0021] The double-station material strip positioning structure 5 includes a Y-axis cylinder 501 installed on one side of the bottom end of the base plate 4, a crossbeam 502 fixed at the end of the piston rod of the Y-axis cylinder 501, and right-angle feet 503 fixed at both ends of the back of the crossbeam 502. When limiting the position of the material bag, the Y-axis cylinder 501 controls the crossbeam 502 and the two right-angle feet 503 to move toward the direction of the T-shaped double-wing plate 1 until the right-angle feet 503 press the material bags on their respective sides onto the T-shaped double-wing plate 1 to ensure the stability of the material bags, so that each material bag can be accurately positioned and heat-sealed;

[0022] The heat sealing unit includes a right-angle seat 8 fixed at both ends of the surface of the horizontal axis 7, and a heat sealing plate 9 installed on the outer wall of the right-angle seat 8 close to the T-shaped double-wing plate 1. The horizontal axis 7 and the right-angle seat 8 are driven by the gear rack flip unit 10 to rotate until the heat sealing plate 9 is pressed on the material bag and the T-shaped double-wing plate 1. During this process, the gear rack flip unit 10 continuously applies force to ensure that the bag opening is heat-sealed and packaged. The length of the right-angle seat 8 and the heat sealing plate 9 is greater than or equal to the length of the right-angle foot seat 503;

[0023] The right-angle foot 503 and the right-angle seat 8 are both made of aluminum alloy. Aluminum alloy is a lightweight material, which is lighter than traditional steel materials and can reduce the overall weight of the equipment. The aluminum alloy surface is smooth and not easy to breed bacteria, which meets the food safety and sanitation requirements and is suitable for application in the food packaging industry.

[0024] The gear rack flipping unit 10 includes a second cylinder 1001 fixed on the surface of the T-shaped double-wing plate 1, a bevel rack 1002 installed at the bottom end of the piston rod of the second cylinder 1001, and a driven gear cylinder 1003 installed at one end of the surface of the horizontal axis 7 for meshing with the bevel rack 1002. During the flipping action of the right-angle seat 8 and the heat-sealing plate 9, the second cylinder 1001 drives the bevel rack 1002 to rise and fall. During the lifting and lowering of the bevel rack 1002, since the bevel rack 1002 and the driven gear cylinder 1003 are meshed with each other, the horizontal axis 7 can be driven by the driven gear cylinder 1003 to rotate, thereby controlling the rotation of the right-angle seat 8 and the heat-sealing plate 9. The synchronous flipping operation of the heat-sealing plates 9 on both sides ensures that the two material bags are heat-sealed at the same time, thereby ensuring the uniformity and stability of the sealing.

[0025] When the embodiment of the present application is in use, the staff first places the two material bags to be used in the gap between the T-shaped double-wing plate 1 and the right-angle seat 8, and puts the plastic cups into the material bags. Then the staff turns on the Z-axis cylinder 3 to work, and the Z-axis cylinder 3 adjusts the height of the bottom plate 4, the double-station material belt positioning structure 5 and other components to ensure that the double-station material belt positioning structure 5 can press the bag body of the material bag. After the height of the double-station material belt positioning structure 5 is adjusted, the double-station material belt positioning structure 5 starts to move, and the double-station material belt positioning structure 5 is used to limit the material bags on both sides of the surface of the T-shaped double-wing plate 1 to prevent the material bags and plastic cups from sliding down by themselves under the action of gravity. Then the staff can turn on the gear rack flipping unit 10 to work, and the gear rack flipping unit 10 is turned on by the gear rack flipping unit 10. The strip flipping unit 10 drives the horizontal axis 7 and the right-angle seat 8 to rotate until the heat sealing plate 9 is pressed on the material bag and the T-shaped double-wing plate 1. During this process, the gear rack flipping unit 10 continuously applies force to ensure that the bag mouth is heat-sealed and sealed. When the material bag is sealed, the double-station material strip positioning structure 5 releases the material bag and the plastic cup, and the heat sealing plate 9 and the right-angle seat 8 rotate and reset to wait for the heat sealing operation of the next material bag. The T-shaped double-wing plate 1 in the device provides two bagging areas for the material bag, and the gear rack flipping unit 10, the heat sealing plate 9 and other components enable the material bag containing the plastic cup to be heat-sealed at the same time. Compared with the single-station structure, the double-station structure can process two material bags at a time, saving the time of the sealing operation and realizing fast and continuous production.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A multi-station packaging device for plastic cups for food, characterized in that: It comprises a T-shaped double-wing plate (1) and a support frame (2) mounted on the surface of the T-shaped double-wing plate (1), wherein a lifting unit is mounted on the surface of the support frame (2), a bottom plate (4) is mounted on the movable end of the lifting unit, and both sides of the bottom end of the bottom plate (4) are provided with a double-station material belt positioning structure (5) for limiting the position of the material bag, both sides of the surface of the T-shaped double-wing plate (1) are fixed with vertical bearing seats (6), a horizontal axis (7) is rotatably mounted between the two vertical bearing seats (6), and heat sealing units are mounted on both ends of the surface of the horizontal axis (7), and a gear rack flipping unit (10) for driving the horizontal axis (7) to rotate is arranged on the surface of the T-shaped double-wing plate (1) behind the support frame (2).

2. A multi-station packaging device for plastic cups for food according to claim 1, characterized in that: The double-station material strip positioning structure (5) comprises a Y-axis cylinder (501) installed on one side of the bottom end of the base plate (4), a crossbeam (502) fixed to the end of the piston rod of the Y-axis cylinder (501), and right-angle feet (503) fixed at both ends of the back of the crossbeam (502).

3. A multi-station packaging device for plastic cups for food according to claim 2, characterized in that: The heat sealing unit comprises a right-angle seat (8) fixed at both ends of the surface of the horizontal axis (7), and a heat sealing plate (9) installed on the outer wall of the right-angle seat (8) close to the T-shaped double-wing plate (1), and the length of the right-angle seat (8) and the heat sealing plate (9) is greater than or equal to the length of the right-angle foot seat (503).

4. A multi-station packaging device for plastic cups for food according to claim 3, characterized in that: The right-angle footrest (503) and the right-angle seat (8) are both made of aluminum alloy components.

5. The multi-station packaging device for plastic cups for food according to claim 1, characterized in that: The lifting unit is a Z-axis cylinder (3) installed on the surface of the support frame (2), and the bottom end of the piston rod of the Z-axis cylinder (3) is fixedly connected to the top end of the bottom plate (4).

6. The multi-station packaging device for plastic cups for food according to claim 1, characterized in that: The gear rack turning unit (10) comprises a second cylinder (1001) fixed on the surface of the T-shaped double wing plate (1), a bevel gear rack (1002) installed at the bottom end of the piston rod of the second cylinder (1001), and a driven gear cylinder (1003) installed at one end of the surface of the transverse axis (7) and used for meshing with the bevel gear rack (1002).

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