Empty basket recovery lifting device

By using a synchronous wheel drive transmission system and quick disassembly mechanism in the empty basket recycling and lifting device, the existing equipment costs, poor synchronization, and unstable empty baskets are solved, and lower usage costs and higher working efficiency are achieved.

CN222845840UActive Publication Date: 2025-05-09SHENZHEN MAXVISION TECH
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Patent Information

Application Number
CN202420636397.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-05-09
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

During the use of the existing empty basket recycling and lifting device, there are problems such as high cost, poor synchronization, unstable empty basket, large wear and difficulty in repair.

Method used

The transmission system driven by synchronous wheels ensures the synchronization and symmetry of the four screws, reduces the force of the empty basket when landing, increases stability, and designs a quick disassembly mechanism for easy maintenance.

Benefits of technology

Reduces the cost of use, improves work efficiency, ensures the stability of the empty basket when landing, reduces wear and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an empty basket recovery lifting device, which comprises a lifting system, a lifting system, a lifting system, a lifting system and a lifting system, the lifting system comprises a lifting base and one or a plurality of buffer rollers, and each buffer roller is arranged on the lifting base; the transmission system comprises a transmission power part, four screw rods and a transmission mounting plate, the four screw rods receive acting force from the transmission power part, each screw rod is arranged at one corner of the transmission mounting plate, and the transmission mounting plate is arranged on the lifting base; the conveying system comprises one or more conveying rollers and a conveying supporting plate, each conveying roller is arranged on the conveying supporting plate, and the conveying supporting plate is arranged on the lifting base; and the quick release system comprises a quick release fixing plate, and the quick release fixing plate is arranged on the lifting base.
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Description

Technical Field

[0001] The utility model relates to the technical field of lifting devices, in particular to an empty basket recovery lifting device. Background Art

[0002] The empty basket recovery lifting device of the prior art has the following problems: when a steering gear is used for driving, the spiral rod lifting system has a high cost due to the large number of steering gears used. At the same time, the coupling may become loose during use, resulting in poor synchronization of the four spiral rods, affecting work efficiency; when a synchronous wheel is used for driving, the spiral rods must be lifted and lowered using four spiral rods of the same shape and with the same rotation direction. During the rotation of the spiral rods, the empty basket will be subjected to a component force of the same direction generated by the four spiral rods, making the empty basket unstable during the descent and subject to greater wear; in addition, when the four spirals of the spiral elevator rotate synchronously, they may be out of sync, and an empty basket may be stuck during the lifting process. The stuck empty basket will affect the normal operation of the equipment, and the stuck empty basket needs to be removed to eliminate the fault. However, due to the special structure of the spiral rod, it is very difficult to remove the empty basket, and the spiral rod needs to be removed, resulting in high maintenance costs and low work efficiency. Summary of the invention

[0003] One purpose of the utility model is to provide an empty basket recovery lifting device, in which the transmission system is driven by a synchronous wheel, the four spiral rods are symmetrical in shape and rotation direction, and the four spiral rods have good synchronization, so that the empty basket is more stable when it falls, reducing the wear on the empty basket, and a quick-release mechanism is provided. Once an empty basket is stuck, it can be easily taken out and repaired, with low cost and high work efficiency.

[0004] Other advantages and features of the present invention are fully reflected in the following detailed description and can be achieved through the combination of means and devices particularly pointed out in the appended claims.

[0005] According to one aspect of the present invention, an empty basket recovery lifting device of the present invention that can achieve the above-mentioned purpose and other purposes and advantages includes:

[0006] A lifting system, the lifting system comprising a lifting base and one or more buffer rollers, each of the buffer rollers being arranged on the lifting base;

[0007] A transmission system, the transmission system comprising a transmission power member, four screw rods and a transmission mounting plate, the four screw rods receiving the force from the transmission power member, each of the screw rods being arranged at a corner of the transmission mounting plate, and the transmission mounting plate being arranged on the lifting base;

[0008] A transmission system, the transmission system comprising one or more transmission rollers and a transmission support plate, each of the transmission rollers being arranged on the transmission support plate, and the transmission support plate being arranged on the lifting base;

[0009] A quick release system, the quick release system comprises a quick release fixing plate, and the quick release fixing plate is arranged on the lifting base.

[0010] According to an embodiment of the utility model, the four screw rods of the transmission system are respectively arranged at symmetrical positions of the transmission mounting plate, the transmission mounting plate has four symmetrical corners, and each screw rod is respectively arranged at each corner.

[0011] According to one embodiment of the utility model, the transmission system also includes a deceleration fixed plate and two deceleration members, the transmission power member drives the two deceleration members, the rotation directions of the output ends of the two deceleration members are in opposite directions, the two synchronous wheels matched with any one of the deceleration members respectively drive the two cross-arranged screw rods, and the rotation directions of the two screw rods are consistent. Similarly, the two synchronous wheels matched with the other deceleration member respectively drive the other two cross-arranged screw rods, and the rotation directions of the other two screw rods are consistent.

[0012] According to an embodiment of the utility model, the transmission system further comprises four tensioning members, each of which is respectively arranged on the speed reducing member and each of the spiral rods.

[0013] According to an embodiment of the present utility model, the transmission system further comprises two transmission induction members, and the two transmission induction members are arranged on the side surfaces of the transmission support plate.

[0014] According to an embodiment of the present utility model, the lifting system further comprises a lifting installation plate, and the lifting installation plate is arranged on the lifting base.

[0015] According to an embodiment of the present invention, the lifting system further comprises three lifting sensing components, and the three lifting sensing components are sequentially arranged on the lifting mounting plate in a top-down order.

[0016] According to an embodiment of the present invention, the quick-release system further includes two limiting members, and the two limiting members are respectively arranged on the lifting installation plate and the transmission support plate.

[0017] According to an embodiment of the present utility model, the quick release system further includes a rotating shaft and a rotating shaft fixing member, the quick release fixing plate is fixed to the rotating shaft via the rotating shaft fixing member, and the quick release fixing plate rotates around the rotating shaft.

[0018] According to an embodiment of the utility model, the transmission system further comprises a spacer, the spacer is arranged on the transmission mounting plate, and the transmission system is arranged on the transmission mounting plate through the spacer.

[0019] The beneficial effects of the utility model are as follows: the transmission system adopts a synchronous wheel for driving, so as to realize the synchronous rotation of the four spiral rods, and the use cost is low; the shapes of the four spiral rods are symmetrical to each other, and the rotation directions are symmetrical to each other, so that the empty basket has better stability during the falling process, avoids large wear and tear, and extends the service life of the empty basket. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1A , 1B 1C is a three-dimensional schematic diagram of an empty basket recovery lifting device according to an embodiment of the present utility model.

[0021] Figure 2 It is a schematic diagram of the screw rod transmission system of the empty basket recovery lifting device of the above embodiment of the utility model.

[0022] Figure 3 It is a schematic diagram of the lower transmission system of the empty basket recovery lifting device of the above embodiment of the utility model.

[0023] Figure 4A and Figure 4B It is a schematic diagram of the screw rod door type quick release mechanism of the empty basket recovery lifting device of the above embodiment of the utility model. DETAILED DESCRIPTION

[0024] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0025] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0026] It is understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number. In addition, in the description of the present utility model, unless otherwise specified, the meaning of "multiple" is two or more than two.

[0027] In the description of the present utility model, it should be understood that "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through a medium. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0029] like Figures 1A to 4B As shown, an empty basket recovery lifting device of an embodiment of the utility model is disclosed, and the empty basket recovery lifting device can solve the problems of high work intensity, high labor cost and low work efficiency when workers manually place and carry empty baskets. The empty basket recovery lifting device includes a lifting system 10, a transmission system 20, a transmission system 30 and a quick release system 40. One or more empty baskets 50 can be inertially dropped and stacked from the lifting system 10. The transmission system 20 provides power for the lifting system 10 and the transmission system 30 to realize the recovery and lifting action of the empty baskets 50. The quick release system 40 allows users to quickly and conveniently remove the stuck empty baskets 50.

[0030] like Figures 1A to 1CAs shown, the lifting system 10 includes a buffer roller 11 for the empty basket 50 to transition, a first lifting sensor 121, a second lifting sensor 122 and a third lifting sensor 123 for respectively sensing the real-time position of the empty basket 50, a lifting base 13 and a lifting mounting plate 14, the buffer roller 11 and the lifting mounting plate 14 are both arranged on the lifting base 13, the buffer roller 11 is arranged at the entrance of the lifting base 13, and the first lifting sensor 121, the second lifting sensor 122 and the third lifting sensor 123 are sequentially arranged on the lifting mounting plate 14 in a top-to-bottom order.

[0031] like Figure 2 As shown, the transmission system 20 includes a transmission power member 21, a first speed reduction member 221, a second speed reduction member 222, a first screw rod 231, a second screw rod 232, a third screw rod 233, a fourth screw rod 234, a first tensioning member 241, a second tensioning member 242, a third tensioning member 243, a fourth tensioning member 244, four upper bearings 251, four lower bearings 252, a transmission mounting plate 26, a speed reduction fixing plate 27 and a cushioning member 28, wherein the speed reduction fixing plate 27 and the cushioning member 28 are arranged on the transmission mounting plate 26, and the transmission power member 21, the first speed reduction member 221 and the second speed reduction member 2 22 is arranged on the deceleration fixing plate 27, the first screw rod 231, the second screw rod 232, the third screw rod 233 and the fourth screw rod 234 are respectively arranged at symmetrical positions of the transmission mounting plate 26, preferably, the transmission mounting plate 26 has four symmetrical corners, each of the screw rods is respectively arranged at each of the corners, the first tensioning member 241 is arranged on the second screw rod 232, the second tensioning member 242 is arranged on the third screw rod 233, the third tensioning member 243 is arranged on the fourth screw rod 234, and the fourth tensioning member 244 is arranged on the first screw rod 231.

[0032] In detail, the transmission system 20 is composed of the transmission power member 21 and the first speed reducer 221 and the second speed reducer 222, which jointly drive the synchronous wheel and the synchronous belt to realize the synchronous operation of the first spiral rod 231, the second spiral rod 232, the third spiral rod 233 and the fourth spiral rod 234. The transmission power member 21 drives the first speed reducer 221 and the second speed reducer 222. The rotation directions of the output ends of the first speed reducer 221 and the second speed reducer 222 are opposite. The two synchronous wheels matched with the first speed reducer 221 respectively drive the second spiral rod 231, the second speed reducer 232, the third spiral rod 233 and the fourth spiral rod 234. The rod 232 and the first screw rod 231 make the first screw rod 231 and the second screw rod 232 rotate in the same direction. Similarly, the two synchronous wheels matched with the second reduction member 222 respectively drive the third screw rod 233 and the fourth screw rod 234, so that the third screw rod 233 and the fourth screw rod 234 rotate in the same direction, so that the second screw rod 232 and the fourth screw rod 234, the second screw rod 232 and the third screw rod 233, the fourth screw rod 234 and the first screw rod 231 rotate in symmetrical directions.

[0033] Further, the first screw rod 231, the second screw rod 232, the third screw rod 233 and the fourth screw rod 234 are fixed by each of the upper bearings 251 and each of the lower bearings 252, the synchronous belt between the first speed reducer 221 and the second screw rod 232 is tensioned by the first tensioning member 241, the synchronous belt between the first speed reducer 221 and the first screw rod 231 is tensioned by the fourth tensioning member 244, the synchronous belt between the second speed reducer 222 and the fourth screw rod 234 is tensioned by the third tensioning member 243, the synchronous belt between the second speed reducer 222 and the third screw rod 233 is tensioned by the second tensioning member 242, the second screw rod 232 and the fourth screw rod 234 are symmetrical in appearance, the fourth screw rod 234 and the first screw rod 231 are symmetrical in appearance, and the third screw rod 233 and the first screw rod 231 are symmetrical in appearance.

[0034] In detail, the transmission power member 21, the first deceleration member 221 and the second deceleration member 222 are fixedly arranged, and the transmission power member 21, the first deceleration member 221 and the second deceleration member 222 are combined and arranged on the deceleration fixed plate 27, and the deceleration fixed plate 27 is installed on the transmission mounting plate 26, and the ends of the output shafts of the first deceleration member 221 and the second deceleration member 222 are equipped with synchronous wheels, and the first tensioning member 241, the second tensioning member 242, the third tensioning member 243 and the fourth tensioning member 244 are arranged on the transmission mounting plate 26.

[0035] Furthermore, the transmission system 20 is fixed to the lifting base 13 via the transmission mounting plate 26 .

[0036] Furthermore, the transmission system 30 is disposed on the transmission mounting plate 26 through the spacer 28 .

[0037] In an actual application scenario, the initial position of the empty basket 50 just covers the spiral lines above the first spiral rod 231, the second spiral rod 232, the third spiral rod 233 and the fourth spiral rod 234. When the empty basket 50 from the front line passes through the buffer roller 11, it falls down due to inertia, and the empty basket 50 can be automatically stacked. When the empty baskets 50 are continuously conveyed to the subsequent line, each empty basket 50 is continuously stacked on the previous empty basket 50. When the stacking height of the empty baskets 50 reaches or exceeds the first lifting sensor 121, as shown in FIG. Figure 2 As shown, the transmission system 20 operates, the first screw rod 231, the second screw rod 232, the third screw rod 233 and the fourth screw rod 234 all rotate to start conveying the empty basket 50 downwards, and when the stacking height of the empty basket 50 is lower than the sensing height position of the second lifting sensor 122, the first screw rod 231, the second screw rod 232, the third screw rod 233 and the fourth screw rod 234 no longer continue to convey the basket downwards. There should always be one empty basket 50 at the sensing position of the third lifting sensor 123 to ensure that the empty basket 50 can be stacked normally later. When the third lifting sensor 123 has no sensing, the empty basket 50 cannot perform the falling action later, and the empty basket recovery lifting device is in an alarm state, notifying the staff to intervene in time. In detail, when the first spiral rod 231, the second spiral rod 232, the third spiral rod 233 and the fourth spiral rod 234 are symmetrically arranged, and the rotation directions of any two of the symmetrically arranged spiral rods are symmetrical, the empty basket 50 will be affected by the symmetrical component forces generated by the first spiral rod 231, the second spiral rod 232, the third spiral rod 233 and the fourth spiral rod 234 during the rotation of the first spiral rod 231, the second spiral rod 232, the third spiral rod 233 and the fourth spiral rod 234. The component forces cancel each other out, so that the empty basket 50 can remain in a relatively stable state during the descent.

[0038] like Figure 3As shown, the transmission system 30 includes a first transmission induction member 311, a second transmission induction member 312, one or more transmission rollers 32 and a transmission support plate 33. The first transmission induction member 311 and the second transmission induction member 312 are arranged on the side of the transmission support plate 33, and each of the transmission rollers 32 is evenly arranged on the transmission support plate 33. Each of the transmission rollers 32 is used to transport the empty basket 50. In an actual application scenario, when the first spiral rod 231, the second spiral rod 232, the third spiral rod 233 and the fourth spiral rod 234 rotate one circle, the empty basket 50 falls downward to the transmission system 30, and after the first transmission induction member 311 senses the empty basket 50, the transmission roller 32 starts to rotate, and transports the empty basket 50 to other docking lines, and transports the empty basket 50 out. When the second transmission induction member 312 has no induction, it means that the empty basket 50 has been output, and the transmission roller 32 stops rotating.

[0039] like Figures 4A to 4B As shown, the quick release system 40 includes a rotating shaft fixing member 41, a rotating shaft 42, a quick release fixing plate 43, a quick release clamp 44, a first limit member 451 and a second limit member 452, wherein the quick release fixing plate 43 of the quick release system 40 is fixed to the rotating shaft 42 through the rotating shaft fixing member 41, the quick release fixing plate 43 rotates around the rotating shaft 42, the lower bearing 252 and the upper bearing 251 are attached and installed on the quick release fixing plate 43, the rotating shaft fixing member 41 is arranged on the lifting base 13, the rotating shaft 42 is arranged on the quick release fixing plate 43, the upper bearing 251 and the lower bearing 252 are arranged on the quick release fixing plate 43, the quick release clamp 44 is arranged on the lifting base 13, and the first limit member 451 and the second limit member 452 are respectively arranged on the lifting mounting plate 14 and the transmission support plate 33. In actual application scenarios, after the quick-release fixing plate 43 is rotated, it is limited by the first limiting member 451 and the second limiting member 452. After the position of the quick-release fixing plate 43 is selected, the quick-release fixing plate 43 is fixed by the quick-release clamp 44. When the stuck empty basket 50 needs to be taken out, the quick-release fixing plate 43 can be rotated open by loosening the quick-release clamp 44, and the stuck empty basket 50 can be conveniently and quickly taken out.

Claims

1. An empty basket recovery lifting device, characterized in that: include: A lifting system, the lifting system comprising a lifting base and one or more buffer rollers, each of the buffer rollers being arranged on the lifting base; A transmission system, the transmission system comprising a transmission power member, four screw rods and a transmission mounting plate, the four screw rods receiving the force from the transmission power member, each of the screw rods being arranged at a corner of the transmission mounting plate, and the transmission mounting plate being arranged on the lifting base; A transmission system, the transmission system comprising one or more transmission rollers and a transmission support plate, each of the transmission rollers being arranged on the transmission support plate, and the transmission support plate being arranged on the lifting base; A quick release system, the quick release system comprises a quick release fixing plate, and the quick release fixing plate is arranged on the lifting base.

2. The empty basket recovery lifting device according to claim 1 is characterized in that: The four screw rods of the transmission system are respectively arranged at symmetrical positions of the transmission mounting plate. The transmission mounting plate has four symmetrical corners, and each screw rod is respectively arranged at each corner.

3. The empty basket recovery lifting device according to claim 2 is characterized in that: The transmission system also includes a deceleration fixing plate and two deceleration members. The transmission power member drives the two deceleration members. The rotation directions of the output ends of the two deceleration members are in opposite directions. The two synchronous wheels matched with any deceleration member respectively drive the two cross-arranged screw rods, and the rotation directions of the two screw rods are consistent. Similarly, the two synchronous wheels matched with the other deceleration member respectively drive the other two cross-arranged screw rods, and the rotation directions of the other two screw rods are consistent.

4. The empty basket recovery lifting device according to claim 3 is characterized in that: The transmission system further comprises four tensioning members, each of which is respectively arranged on the speed reducing member and each of the spiral rods.

5. The empty basket recovery lifting device according to claim 4 is characterized in that: The transmission system further comprises two transmission induction members, and the two transmission induction members are arranged on the side surfaces of the transmission support plate.

6. The empty basket recovery lifting device according to claim 5, characterized in that: The lifting system further comprises a lifting installation plate, and the lifting installation plate is arranged on the lifting base.

7. The empty basket recovery lifting device according to claim 6, characterized in that: The lifting system further comprises three lifting induction components, which are arranged on the lifting installation plate in sequence from top to bottom.

8. The empty basket recovery lifting device according to claim 7, characterized in that: The quick-release system further comprises two limiting members, which are respectively arranged on the lifting installation plate and the transmission support plate.

9. The empty basket recovery lifting device according to claim 8, characterized in that: The quick release system further includes a rotating shaft and a rotating shaft fixing member, the quick release fixing plate is fixed to the rotating shaft via the rotating shaft fixing member, and the quick release fixing plate rotates around the rotating shaft.