Feeding and discharging device for full inspection of bulb tubes

By designing an automated loading and unloading device for full inspection of ball tubes, the problem of low human handling efficiency in full inspection of ball tubes is solved, and the automatic feeding and discharge of workpieces is realized, which improves efficiency and reduces human resource requirements.

CN222845900UActive Publication Date: 2025-05-09HUZHOU IRON FORCE METAL PROD
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Patent Information

Application Number
CN202421483541.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-09
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the full inspection of the ball tube, frequent manpower handling is required, resulting in low efficiency and a large amount of human resources.

Method used

A loading and unloading device for full inspection of ball tubes is designed, including a fully inspected feeding and conveying mechanism and a fully inspected and discharged feeding mechanism arranged side by side. The stepper motor drive and sensor monitoring are used to realize automatic feeding and discharge of workpieces.

Benefits of technology

Through the automated loading and unloading device, the human resources demand is reduced, the efficiency of full inspection is improved, the packaging process is simplified, and the equipment footprint is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a loading and unloading device for full inspection of bulb tubes, which comprises a plurality of full inspection feeding conveying mechanisms which are arranged side by side and respectively enter a plurality of full inspection devices, and a plurality of full inspection discharging conveying mechanisms which are arranged side by side and respectively leave the plurality of full inspection devices, the feeding end of each full-inspection feeding conveying mechanism is provided with a feeding conveying mechanism and a feeding carrying mechanism, the discharging end of each full-inspection discharging conveying mechanism is provided with a discharging guiding mechanism, a confluence conveying mechanism is arranged between the discharging guiding mechanisms, and the discharging end of the confluence conveying mechanism is provided with a packaging platform. Automatic feeding and discharging of workpieces are achieved, discharging workers are reduced, only one packaging platform is needed for packaging operation, the number of the packaging platforms is reduced, and meanwhile reasonable packaging workers can be arranged for packaging operation according to needs.
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Description

Technical Field

[0001] The utility model relates to a loading and unloading device for full inspection of a ball tube. Background Art

[0002] In the current "ball tube full inspection and transportation" processing, ball tube fittings are transferred by manual transportation to the full inspection equipment for full inspection, and then after the full inspection is completed, they are transferred by manual transportation and packed in boxes.

[0003] During the production and processing, the full inspection process of the ball tube includes but is not limited to the processes of picking up, transferring, unloading, testing, packing, etc., which are closely related to the production and processing of the ball tube. Therefore, the workpieces of the ball tube need to be frequently transferred and transported back and forth. During the full inspection, more manpower is needed to transport the circulating workpieces for full inspection. The normal manpower standard for transporting ball tube workpieces for full inspection is: 2 people per machine, who move the ball tube into and out of the full inspection equipment respectively. This form not only requires more manpower, but also has low efficiency of full inspection. Utility Model Content

[0004] In view of the above problems, the utility model provides a loading and unloading device for full inspection of ball tubes, which effectively solves the problems pointed out in the background technology.

[0005] The technical solution adopted by the utility model is:

[0006] A loading and unloading device for full inspection of ball tubes comprises a plurality of full inspection feeding conveying mechanisms arranged side by side and respectively entering the plurality of full inspection equipment, and a plurality of full inspection discharging conveying mechanisms arranged side by side and respectively leaving the plurality of full inspection equipment, the feeding end of each of the full inspection feeding conveying mechanisms is respectively provided with a feeding conveying mechanism and a feeding handling mechanism, the discharging end of each of the full inspection discharging conveying mechanisms is respectively provided with a discharging guide mechanism, a converging conveying mechanism is provided between the discharging guide mechanisms, and a packaging platform is provided at the discharging end of the converging conveying mechanism.

[0007] Preferably, the full-inspection feeding and conveying mechanism is provided with a plurality of equidistantly distributed inspection and positioning platforms.

[0008] The detection positioning table is used to place the workpiece in the feeding and handling mechanism, so that the workpiece entering the full inspection equipment maintains a suitable posture, which is convenient for the full inspection equipment to perform inspection. The specific structure of the detection positioning table can be adjusted according to the placement posture of the workpiece.

[0009] Preferably, the feed conveying mechanism is provided with a plurality of feed positioning seats which are equidistantly distributed.

[0010] The feed positioning seat is used to manually place the workpiece so that the placement state of the workpiece is consistent, which makes it easier for the feed handling mechanism to lift the workpiece.

[0011] Preferably, the full inspection feeding and conveying mechanism and the feeding and conveying mechanism are both driven by stepping motors.

[0012] The stepper motor can accurately control the position of the detection positioning table and the feed positioning seat.

[0013] Preferably, a material handling sensor is provided at the discharge end of the feed conveying mechanism, and a material discharge sensor is provided at the feed end of the full-inspection feed conveying mechanism.

[0014] The material moving sensor is used to monitor the workpiece on the feed conveying mechanism. When the workpiece reaches the target position, the feed conveying mechanism will stop conveying, and the feed handling mechanism will lift the workpiece at the target position. The material discharge sensor is used to monitor the detection positioning table of the full inspection feed conveying mechanism. When the detection positioning table without the workpiece reaches the target position, the full inspection feed conveying mechanism will stop conveying, and the feed handling mechanism will place the lifted workpiece on the detection positioning table, thus realizing the automatic lifting and placing of the workpiece.

[0015] The utility model realizes automatic feeding and discharging of workpieces, reduces the number of workers for placing materials, and only requires one packaging platform for packaging operations, reduces the number of packaging platforms, and is convenient for reasonably allocating packaging workers for packaging operations according to needs.

[0016] The utility model provides a feed conveying mechanism at the feed end of each full-inspection feed conveying mechanism, and the workpiece on the feed conveying mechanism is automatically fed into the full-inspection feed conveying mechanism through the feed conveying mechanism. In this way, there is no need to provide a worker for each full-inspection feed conveying mechanism, and only one worker needs to put the workpiece on the feed positioning seat of the feed conveying mechanism to complete the full-inspection feeding.

[0017] The utility model arranges a converging conveying mechanism at the discharge end of each full-inspection discharge conveying mechanism, and the workpieces discharged by the full-inspection discharge conveying mechanism are collected and conveyed to a packaging platform through the converging conveying mechanism. In this way, there is no need to arrange a packaging platform and match packaging personnel at the discharge end of each discharge conveying mechanism. Only one large packaging platform needs to be arranged at the discharge end of the converging conveying mechanism, and a suitable number of workers need to be equipped according to the full-inspection rate. This not only reduces the space occupied by the equipment, but also facilitates the reasonable allocation of packaging workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the feed positioning seat;

[0021] Figure 4This is a schematic diagram of the structure of the detection positioning platform. DETAILED DESCRIPTION

[0022] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0023] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0024] In addition, in the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0028] The present invention is further described in detail below through specific embodiments in conjunction with the accompanying drawings.

[0029] like Figure 1-4 As shown, a loading and unloading device for full inspection of a ball tube comprises a plurality of full inspection feeding and conveying mechanisms 2 arranged side by side and respectively entering a plurality of full inspection equipment 1, and a plurality of full inspection discharging and conveying mechanisms 3 arranged side by side and respectively leaving a plurality of full inspection equipment 1, wherein the full inspection equipment 1 is used for inspecting workpieces, the full inspection feeding and conveying mechanisms 2 are used for feeding workpieces into the full inspection equipment 1, and the full inspection discharging and conveying mechanisms 3 are used for discharging workpieces that have passed the inspection from the full inspection equipment 1, and the feeding end of each of the full inspection feeding and conveying mechanisms 2 is respectively provided with a feeding and conveying mechanism 4, and a feeding and conveying mechanism 5, the feed transport mechanism 5 transports the workpieces at the discharge end of the feed conveying mechanism 4 to the feed end of the full-inspection feed conveying mechanism 2, and each of the discharge ends of the full-inspection discharge conveying mechanism 3 is respectively provided with a discharge guide mechanism 6, and a converging conveying mechanism 7 is provided between the discharge guide mechanisms 6, and a packaging platform 8 is provided at the discharge end of the converging conveying mechanism 7. The workpieces sent out by the full-inspection discharge conveying mechanism 3 are guided by the discharge guide mechanism 6 and fall onto the converging conveying mechanism 7. After being transported by the converging conveying mechanism 7, all the workpieces are sent to the same packaging platform 8.

[0030] The full inspection feeding and conveying mechanism 2 is provided with a plurality of equally spaced inspection positioning platforms 9 , which position the workpiece according to the inspection requirements, thereby facilitating the full inspection device 1 to automatically inspect the workpiece.

[0031] The feed conveying mechanism 4 is provided with a plurality of equally spaced feed positioning seats 10 , which position the workpiece according to the requirements of the feed conveying mechanism 5 , thereby facilitating the feed conveying mechanism 5 to convey the workpiece.

[0032] The full inspection feeding and conveying mechanism 2 and the feeding and conveying mechanism 4 are both driven by stepping motors.

[0033] The discharge end of the feed conveying mechanism 4 is provided with a material moving sensor. When the workpiece at the discharge end of the feed conveying mechanism 4 reaches the handling position, the material moving sensor can transmit a signal to the unit, so that the unit can control the feed conveying mechanism 4 to stop so that the workpiece can accurately reach the position that needs to be handled. The feed end of the full-inspection feed conveying mechanism 2 is provided with a material discharge sensor. When the empty feed positioning seat 10 at the feed end of the full-inspection feed conveying mechanism 2 reaches the material discharge position, the material discharge sensor can transmit a signal to the unit, so that the unit can control the full-inspection feed conveying mechanism 2 to stop so that the empty feed positioning seat 10 can accurately reach the material discharge position.

[0034] The utility model can set the feeding end of the feeding conveying mechanism 4 at the same position or a close position, so that one worker can work and place the workpiece to be inspected on the feeding positioning seat 10 of the feeding end of the feeding conveying mechanism 4.

[0035] At the same time, the utility model can set up two symmetrical convergence conveying mechanisms 7, and the two convergence conveying mechanisms 7 can set the packaging platform 8 between the two convergence conveying mechanisms 7, so that the discharge end of the convergence conveying mechanism 7 faces the packaging platform 8, thereby improving the conveying efficiency of the convergence conveying mechanism 7 for the workpiece.

[0036] When the utility model is in use, the working principle is as follows:

[0037] 1. The feed positioning seat 10 moves cyclically with the feed conveying mechanism 4. The worker puts the workpiece to be inspected into the feed positioning seat 10 at the feed end of the feed conveying mechanism 4. The workpiece arrives at the handling station one by one as the feed conveying mechanism 4 drives.

[0038] 2. When the material handling sensor detects that the workpiece to be inspected has arrived at the handling station, it transmits a signal to the unit, and the unit controls the feeding and conveying mechanism 4 to stop;

[0039] 3. The feed conveying mechanism 5 lifts the workpiece on the handling station, then controls the feed conveying mechanism 4 to restart, and repeats step 2;

[0040] 4. When the material discharging sensor detects that the detection positioning platform 9 has reached the material discharging position, it transmits the signal to the unit, and the unit controls the full-inspection material feeding and conveying mechanism 2 to stop;

[0041] 5. The feeding and transporting mechanism 5 places the lifted workpiece on the detection and positioning table 9 of the unloading station, and then controls the full inspection feeding and conveying mechanism 2 to restart, and repeats step 4;

[0042] 6. The workpieces on the detection and positioning table 9 enter the full inspection equipment 1 for inspection. Unqualified workpieces are directly rejected by the full inspection equipment 1, and qualified workpieces fall into the full inspection discharge conveying mechanism 3, and then fall into the converging conveying mechanism 7 after being guided by the discharge guide mechanism 6, and finally fall onto the packaging platform 8 from the discharge end of the converging conveying mechanism 7, and are packaged by workers at the packaging platform 8.

[0043] Finally, it should be noted that the above examples are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and there are many variations. All variations that can be directly derived or associated with the content disclosed by a person skilled in the art from the present invention should be considered as the protection scope of the present invention.

Claims

1. A loading and unloading device for full inspection of ball tubes, characterized in that: The invention comprises a plurality of full-inspection feeding conveying mechanisms (2) arranged side by side and respectively entering a plurality of full-inspection devices (1), and a plurality of full-inspection discharging conveying mechanisms (3) arranged side by side and respectively leaving a plurality of full-inspection devices (1), wherein the feeding end of each of the full-inspection feeding conveying mechanisms (2) is respectively provided with a feeding conveying mechanism (4) and a feeding transport mechanism (5), and the discharging end of each of the full-inspection discharging conveying mechanisms (3) is respectively provided with a discharging guide mechanism (6), a converging conveying mechanism (7) is provided between the discharging guide mechanisms (6), and a packaging platform (8) is provided at the discharging end of the converging conveying mechanism (7).

2. A loading and unloading device for full inspection of a tube according to claim 1, characterized in that: The full-inspection material feeding and conveying mechanism (2) is provided with a plurality of equidistantly distributed inspection and positioning platforms (9).

3. A loading and unloading device for full inspection of a tube according to claim 1, characterized in that: The feed conveying mechanism (4) is provided with a plurality of feed positioning seats (10) distributed at equal distances.

4. A loading and unloading device for full inspection of a tube according to claim 1, characterized in that: The full inspection feeding and conveying mechanism (2) and the feeding and conveying mechanism (4) are both driven by stepping motors.

5. The loading and unloading device for full inspection of a tube according to claim 1 is characterized in that: The discharging end of the feed conveying mechanism (4) is provided with a material moving sensor, and the feeding end of the full-inspection feed conveying mechanism (2) is provided with a material discharging sensor.