Adjustable material limiting mechanism of cementing production line
By designing an adjustable material limiting mechanism in the glue packaging production line, the problem of poor material limiting and adjustment effect of books before glue packaging is solved, and the stable and accurate transportation of books during the glue packaging process is achieved, and the production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202421930122.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-10
AI Technical Summary
The existing glue packaging production line has poor material limit adjustment effect before book glue packaging, resulting in the problem of deviation or looseness of the books during the transportation process.
An adjustable material limiting mechanism is designed, including a limiting mechanism and a protective mechanism. The limiting mechanism achieves precise positioning and adjustment of the book position through the combination of fixing frames, beams, adjustment frames, material limiting plates and guides; the protective mechanism protects the book and ensures stable transportation through buffer pads and guide rollers.
This technical solution improves the stability and accuracy of books in the glueing process, adapts to books of different sizes and thicknesses, reduces the need for manual adjustment, improves production efficiency, protects the integrity of books, and improves the quality of finished products.
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Figure CN222845944U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of glue binding production lines, and in particular to an adjustable material limiting mechanism for a glue binding production line. Background Art
[0002] The perfect binding production line is an automated mechanical equipment system, which is mainly used to bond printed paper or paper products together through adhesives to form finished products such as books, magazines, brochures, etc. Perfect binding is a common book binding method, which is widely used in publishing and printing industries due to its high production efficiency and good binding quality.
[0003] For example, a binding and book trimming machine disclosed in Chinese patent announcement number (CN210101094U) relates to the technical field of packaging and printing equipment, which includes a spiral conveyor belt, a binder and a three-sided book trimmer. The input end of the spiral conveyor belt is connected to the book outlet of the binder. A cooling box that completely covers the spiral conveyor belt is arranged on the outside of the spiral conveyor belt. A cold air fan with an air outlet extending into the cooling box is fixed on the outside of the cooling box. The end of the spiral conveyor belt away from the binder is higher than the upper book table of the three-sided book trimmer and a second conveyor belt is arranged below the end. The end of the second conveyor belt away from the spiral conveyor belt is connected to the upper book table of the three-sided book trimmer, and the other end is provided with a book stacking device for stacking bound books in a fixed number. The utility model shortens the curing time of the hot melt adhesive on the back of the book through the cooperation of the spiral conveyor belt and the cooling box, occupies a small space and is highly practical.
[0004] However, in the prior art such as the above-mentioned patent, there is still a problem of poor material limit adjustment effect before book binding. The molding of books requires many processes. At present, after the paper is printed, it generally needs to be bound into books. There are also many processes for binding. This process generally requires the entire glue production line to complete. When the books to be bound are transported, they are prone to deviation or looseness. Further improvements are needed for this. Utility Model Content
[0005] In view of the deficiencies in the prior art, the present application provides an adjustable material limiting mechanism for a binding production line, which has the advantages of adjustable material limiting and solves the problem of poor material limiting adjustment effect before binding of books.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an adjustable material limiting mechanism of a binding production line, comprising a binding conveyor belt, wherein limiting mechanisms are provided on the front and rear sides of the upper surface of the binding conveyor belt, and a protective mechanism is provided on the side opposite to the limiting mechanism;
[0007] The limiting mechanism includes four fixed frames, two cross beams, four adjustment frames, two material limiting plates and guides. The four fixed frames are respectively fixed to the front and rear sides of the upper surface of the adhesive-bound conveyor belt, the two cross beams are respectively fixed to the upper surfaces of the front and rear fixed frames, the four adjustment frames are respectively slidably arranged on the outsides of the two cross beams, the tops of the two material limiting plates are respectively rotatably connected to the bottoms of the front and rear adjustment frames, and the guides are arranged between the upper and lower inner walls of the two material limiting plates to facilitate the adjustment of the guide opening and closing angles;
[0008] The guide member includes two connecting shafts, two guide plates, two supporting springs and four locking plates. The two connecting shafts are respectively fixed between the upper and lower inner walls of the two limiting plates. The two guide plates are respectively rotatably connected to the outsides of the two connecting shafts. The two supporting springs are respectively movably mounted on the outsides of the two connecting shafts, and the two ends of the two supporting springs are respectively fixed to the four locking plates.
[0009] By adopting this technical solution, a structurally stable limiting mechanism is provided to ensure stable transportation of books on the binding conveyor belt. The design of the guide allows the opening and closing angles of the limiting plate to be adjusted to accommodate books of different sizes, thereby increasing the flexibility and adaptability of the mechanism.
[0010] Furthermore, a plurality of locking teeth are fixed in a ring shape on one side of the locking plate facing away from the supporting spring.
[0011] By adopting this technical solution, the guide plate can be fixed at a required opening and closing angle to prevent displacement during operation.
[0012] Furthermore, the guide plate is in a U-shape, and inner walls on both upper and lower sides of the guide plate are provided with slots corresponding to the positions of a plurality of locking teeth.
[0013] By adopting this technical solution, the position of the guide plate can be accurately adjusted and locked by the latch teeth, thereby ensuring the accuracy and repeatability of the adjustment.
[0014] Furthermore, the lower surface of the adjustment frame and the left and right sides of the beam are rotatably connected with rollers, the upper surface of the locking plate is provided with a sliding hole, and the locking plate is slidably connected to the outer side of the connecting shaft through the sliding hole.
[0015] By adopting this technical solution, friction is reduced, so that the sliding of the adjustment frame on the crossbeam is smoother, and the flexibility and efficiency of adjustment are improved.
[0016] Furthermore, screw holes are provided on the upper surfaces of the four adjustment frames, and the inner walls of the four screw holes are threadedly connected with locking bolts, and handles are fixed to the top ends of the four locking bolts.
[0017] By adopting this technical solution, a method for quickly adjusting and fixing the limiting mechanism is provided, making the operation simpler and faster, and the handle design at the top of the locking bolt allows the operator to easily adjust and fix.
[0018] Furthermore, the protective mechanism includes two buffer pads, two connecting frames, a plurality of rotating shafts and a plurality of guide rollers, the two buffer pads are respectively fixed to the opposite side of the two guide plates, the two connecting frames are respectively fixed to the opposite side of the two guide plates and are located on the right side of the buffer pads, the plurality of rotating shafts are respectively rotatably connected between the upper and lower inner walls of the two connecting frames through bearings, and the plurality of guide rollers are respectively fixed to the outer sides of the plurality of rotating shafts.
[0019] By adopting this technical solution, through the cooperation of the buffer pad and the guide roller, the book can be effectively protected from damage when entering the limiting mechanism, thereby improving the integrity of the book and the quality of the finished product.
[0020] Furthermore, a plurality of the rotating shafts are evenly distributed along the length direction of the two guide plates.
[0021] By adopting this technical solution, the guide roller can evenly support and guide the books, thereby improving the stability and efficiency of transportation.
[0022] Furthermore, the left side of the buffer pad and the left side of the guide plate are located in the same horizontal plane, and the outer side of the guide roller and the side of the buffer pad facing away from the guide plate are located in the same horizontal plane.
[0023] By adopting this technical solution, a smooth transition of books during the conveying process is ensured, the risk of damage to the books is reduced, and accurate guidance of the material limiting mechanism is also guaranteed.
[0024] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0025] 1. The binding production line has an adjustable limiting mechanism. By setting up a limiting mechanism, the limiting mechanism can accurately locate the position of the book on the conveyor belt through the cooperation of the adjustment frame and the limiting plate, ensuring the stability and accuracy of the book during the binding process. The design of the limiting mechanism allows for rapid adjustment of books of different sizes and thicknesses, improving the adaptability and flexibility of the production line. Through the adjustment of the guide, it can effectively prevent the deviation of the book during the conveying process, reduce the scrap rate in the production process, and reduce the need for manual adjustment, thereby improving production efficiency.
[0026] 2. The binding production line has an adjustable limiting mechanism. By setting up a protective mechanism, the use of a buffer pad can reduce the damage caused by impact when the book enters the limiting mechanism, thereby protecting the integrity of the book. The rotation of the guide roller helps to reduce friction, improve the efficiency of book transportation, ensure smooth production line operation, and help stabilize the transportation of books to prevent deviation or scattering during the binding process. The design of the protective mechanism helps to integrate the book into the path set by the limiting mechanism, improve the accuracy of the binding, and improve the quality and appearance of the final product by reducing the damage to the book during the transportation and binding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of this application;
[0028] Figure 2 This is a schematic diagram of the limiting mechanism for this application;
[0029] Figure 3 This is a top view of the limiting mechanism of this application;
[0030] Figure 4 This is a partial schematic diagram of the limiting mechanism of this application;
[0031] Figure 5 This is a top view of the protection mechanism of this application.
[0032] In the figure: 1. glue-bound conveyor belt; 2. limit mechanism; 21. fixed frame; 22. crossbeam; 23. adjustment frame; 24. material limit plate; 25. guide; 251. connecting shaft; 252. guide plate; 253. support spring; 254. locking plate; 255. latch; 26. locking bolt; 27. handle; 3. protection mechanism; 31. buffer pad; 32. connecting frame; 33. rotating shaft; 34. guide roller. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0034] See also Figure 1 In this embodiment, a binding production line has an adjustable material limiting mechanism, including a binding conveyor belt 1, a limiting mechanism 2 is provided on the front and rear sides of the upper surface of the binding conveyor belt 1, and a protective mechanism 3 is provided on the side opposite to the limiting mechanism 2.
[0035] See also Figures 2 to 4In order to adjust the conveying limit of book binding, the limiting mechanism 2 in this embodiment includes four fixed frames 21, two cross beams 22, four adjustment frames 23, two limiting plates 24 and a guide 25. Before the binding production line starts working, the limiting mechanism 2 is adjusted and set accordingly according to the size and thickness of the books to be bound. The four fixed frames 21 are respectively fixed to the front and rear sides of the upper surface of the binding conveyor belt 1, the two cross beams 22 are respectively fixed to the upper surfaces of the fixed frames 21 on the front and rear sides, the four adjustment frames 23 are respectively slidably arranged on the outer sides of the two cross beams 22, the tops of the two limiting plates 24 are respectively rotatably connected to the bottoms of the adjusting frames 23 on the front and rear sides, and the guide 25 is arranged between the upper and lower inner walls of the two limiting plates 24 to facilitate the adjustment of the guiding opening and closing angle.
[0036] The guide member 25 includes two connecting shafts 251, two guide plates 252, two supporting springs 253 and four locking plates 254. The two connecting shafts 251 are respectively fixed between the inner walls of the upper and lower sides of the two limiting plates 24. The two guide plates 252 are respectively rotatably connected to the outer sides of the two connecting shafts 251. The operator prepares to adjust the guide member 25 to adapt to books of different sizes and slides the two locking plates 254 to move in relative directions, so that the latching teeth 255 on the locking plates 254 are separated from the latching grooves on the guide plates 252. The two supporting springs 253 are respectively movably mounted on the outer sides of the two connecting shafts 251, and the two ends of the two supporting springs 253 are respectively fixed to the four locking plates 254. After the latching teeth 255 are separated, the guide plate 252 can rotate freely along the outer side of the connecting shaft 251 without being restricted by the latching teeth 255. The operator changes the opening and closing angle between the guide plate 252 and the limiting plate 24 by rotating it, so as to guide books of different sizes to enter between the limiting plates 24 smoothly.
[0037] In this embodiment, a plurality of latch teeth 255 are fixed in an annular shape on one side of the locking plate 254 facing away from the supporting spring 253. The guide plate 252 is in a U-shape, and the inner walls on the upper and lower sides of the guide plate 252 are provided with latch grooves corresponding to the positions of the plurality of latch teeth 255. After adjusting to the appropriate position, the operator releases the locking plate 254, and the rebound force of the supporting spring 253 causes the latch teeth 255 to be reinserted into the latch grooves on the guide plate 252. The elastic force of the supporting spring 253 supports the guide plate 252 through the locking plate 254, so that it stably abuts against the inner wall of the limiting plate 24, preventing the guide plate 252 from being stuck. 2 is rotated to ensure the stability after adjustment. The lower surface of the adjustment frame 23 and the left and right sides of the cross beam 22 are rotatably connected with rollers. The upper surface of the locking plate 254 is provided with a sliding hole, and the locking plate 254 is slidably connected to the outer side of the connecting shaft 251 through the sliding hole. The upper surfaces of the four adjustment frames 23 are provided with screw holes, and the inner walls of the four screw holes are threadedly connected with locking bolts 26. The tops of the four locking bolts 26 are fixed with handles 27. The operator adjusts the position of the adjustment frame 23 by the locking bolts 26 and the handles 27, so that the two limiting plates 24 are tapered to accommodate books of different widths.
[0038] It should be noted that after the adjustment is completed, the book can be smoothly guided between the two limiting plates 24 of the limiting mechanism 2 to proceed to the next step of the binding process. When in use, the book is placed on the binding conveyor belt 1, and the limiting mechanism 2 begins to work to ensure the stability and centering of the book during the conveying process. During the book conveying process, if necessary, the operator can further fine-tune the limiting mechanism 2 to cope with slight changes in the book size.
[0039] See also Figure 5 In order to reduce the damage of the book during the material limiting adjustment, the protection mechanism 3 in this embodiment includes two buffer pads 31, two connecting frames 32, a plurality of rotating shafts 33 and a plurality of guide rollers 34. The two buffer pads 31 are respectively fixed to the opposite side of the two guide plates 252. When the book moves on the binding conveyor belt 1 and enters between the two guide plates 252, the edge of the book first contacts the buffer pad 31. The function of the buffer pad 31 is to absorb the impact force to prevent the book from being damaged due to direct impact when entering the limiting mechanism 2. The two connecting frames 32 are respectively fixed to the opposite side of the two guide plates 252 and located on the right side of the buffer pad 31. The plurality of rotating shafts 33 are respectively rotatably connected between the upper and lower inner walls of the two connecting frames 32 through bearings. The plurality of guide rollers 34 are respectively fixed to the outer sides of the plurality of rotating shafts 33. As the book continues to move forward, the guide rollers 34 rotate with the rotating shafts 33. These guide rollers 34 help guide and stabilize the transportation of the book, reducing the possible deviation of the book during the transportation process.
[0040] In this embodiment, a plurality of rotating shafts 33 are evenly distributed along the length direction of the two guide plates 252. The rotation of the guide roller 34 can reduce friction, improve the conveying efficiency of books, ensure that books pass through the limiting mechanism smoothly, help integrate the books into the path set by the limiting mechanism 2, and ensure the accurate alignment of the books during the binding process. The left side of the buffer pad 31 is located on the same horizontal plane as the left side of the guide plate 252, and the outer side of the guide roller 34 is located on the same horizontal plane as the side of the buffer pad 31 facing away from the guide plate 252.
[0041] The working principle of the above embodiment is:
[0042] (1) Before the binding production line starts working, the limiting mechanism 2 is adjusted and set accordingly according to the size and thickness of the books to be bound. The operator adjusts the position of the adjustment frame 23 by tightening the bolt 26 and the handle 27 so that the two limiting plates 24 close in a conical shape to accommodate books of different widths. The operator prepares to adjust the guide member 25 to accommodate books of different sizes. The two locking plates 254 are slid to move in opposite directions, so that the locking teeth 255 on the locking plates 254 are separated from the locking grooves on the guide plates 252. After the locking teeth 255 are separated, the guide plates 252 can rotate freely along the outer side of the connecting shaft 251 without being restricted by the locking teeth 255. The operator rotates the guide plates 252 to change the opening and closing angle between them and the limiting plates 24, so as to guide books of different sizes to be smoothly loaded. After entering between the limiting plates 24 and adjusting to the appropriate position, the operator releases the locking plate 254, and the rebound force of the support spring 253 causes the latch tooth 255 to be reinserted into the slot on the guide plate 252. The elastic force of the support spring 253 supports the guide plate 252 through the locking plate 254, so that it is stably abutted against the inner wall of the limiting plate 24 to prevent the guide plate 252 from rotating, thereby ensuring the stability after adjustment. After the adjustment is completed, the book can be smoothly guided into between the two limiting plates 24 of the limiting mechanism 2 to proceed to the next step of the binding process. When in use, the book is placed on the binding conveyor belt 1, and the limiting mechanism 2 begins to work to ensure the stability and centering of the book during the conveying process. During the book conveying process, if necessary, the operator can further fine-tune the limiting mechanism 2 to cope with slight changes in the book size.
[0043] (2) When a book moves on the binding conveyor belt 1 and enters between the two guide plates 252, the edge of the book first contacts the buffer pad 31. The buffer pad 31 is used to absorb impact force and prevent the book from being damaged due to direct impact when entering the limiting mechanism 2. As the book continues to move forward, the guide rollers 34 rotate with the rotating shaft 33. These guide rollers 34 help guide and stabilize the conveyance of the book and reduce the possible deviation of the book during the conveyance process. The rotation of the guide rollers 34 can reduce friction, improve the conveyance efficiency of the book, ensure that the book passes through the limiting mechanism smoothly, and help integrate the book into the path set by the limiting mechanism 2 to ensure the accurate alignment of the book during the binding process.
Claims
1. An adjustable material limiting mechanism for a binding production line, comprising a binding conveyor belt (1), characterized in that: The upper surface of the adhesive-bound conveyor belt (1) is provided with a limiting mechanism (2) on both the front and rear sides, and a protection mechanism (3) is provided on the side opposite to the limiting mechanism (2); The limiting mechanism (2) comprises four fixed frames (21), two cross beams (22), four adjustment frames (23), two material limiting plates (24) and a guide member (25); the four fixed frames (21) are respectively fixed to the front and rear sides of the upper surface of the adhesive-bound conveyor belt (1); the two cross beams (22) are respectively fixed to the upper surfaces of the fixed frames (21) at the front and rear sides; the four adjustment frames (23) are respectively slidably arranged on the outer sides of the two cross beams (22); the tops of the two material limiting plates (24) are respectively rotatably connected to the bottoms of the adjustment frames (23) at the front and rear sides; and the guide member (25) is arranged between the upper and lower inner walls of the two material limiting plates (24) to facilitate the adjustment of the guide opening and closing angle; The guide member (25) comprises two connecting shafts (251), two guide plates (252), two support springs (253) and four locking plates (254); the two connecting shafts (251) are respectively fixed between the upper and lower inner walls of the two limiting plates (24); the two guide plates (252) are respectively rotatably connected to the outer sides of the two connecting shafts (251); the two support springs (253) are respectively movably sleeved on the outer sides of the two connecting shafts (251); and the two ends of the two support springs (253) are respectively fixed to the four locking plates (254).
2. The adjustable material limiting mechanism of the binding production line according to claim 1, characterized in that: A plurality of latching teeth (255) are fixed in an annular shape on one side of the locking plate (254) facing away from the supporting spring (253).
3. The adjustable material limiting mechanism of the binding production line according to claim 2, characterized in that: The guide plate (252) is U-shaped, and inner walls on both upper and lower sides of the guide plate (252) are provided with slots corresponding to the positions of a plurality of latch teeth (255).
4. The adjustable material limiting mechanism of the binding production line according to claim 1, characterized in that: The lower surface of the adjustment frame (23) and the left and right sides of the crossbeam (22) are rotatably connected with rollers, and the upper surface of the locking plate (254) is provided with a sliding hole, and the locking plate (254) is slidably connected to the outer side of the connecting shaft (251) through the sliding hole.
5. The adjustable material limiting mechanism of the binding production line according to claim 1, characterized in that: The upper surfaces of the four adjustment frames (23) are each provided with a screw hole, and the inner walls of the four screw holes are each threadedly connected with a locking bolt (26), and the top ends of the four locking bolts (26) are each fixed with a handle (27).
6. The adjustable material limiting mechanism of the binding production line according to claim 1, characterized in that: The protection mechanism (3) comprises two buffer pads (31), two connecting frames (32), a plurality of rotating shafts (33) and a plurality of guide rollers (34); the two buffer pads (31) are respectively fixed to the side opposite to the two guide plates (252); the two connecting frames (32) are respectively fixed to the side opposite to the two guide plates (252) and located on the right side of the buffer pads (31); the plurality of rotating shafts (33) are respectively rotatably connected between the upper and lower inner walls of the two connecting frames (32) through bearings; and the plurality of guide rollers (34) are respectively fixed to the outsides of the plurality of rotating shafts (33).
7. The adjustable material limiting mechanism of the binding production line according to claim 6, characterized in that: The plurality of rotating shafts (33) are evenly distributed along the length direction of the two guide plates (252).
8. The adjustable material limiting mechanism of the binding production line according to claim 6, characterized in that: The left side of the buffer pad (31) and the left side of the guide plate (252) are located in the same horizontal plane, and the outer side of the guide roller (34) and the side of the buffer pad (31) facing away from the guide plate (252) are located in the same horizontal plane.
Citation Information
Patent Citations
Cementing and book cutting integrated machine
CN210101094U