Thin plate suction structure

By designing a thin plate suction structure including a main frame, a clamping mechanism and a positioning mechanism, the problem of inaccurate discharge position of the thin plate in the prior art is solved, and the precise suction and safe and reliable handling of the thin plate are achieved, and it is suitable for thin plates of various sizes.

CN222846027UActive Publication Date: 2025-05-09SHANGHAI SK SPECIAL MACHINERY CO LTD
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Patent Information

Application Number
CN202420855133.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-05-09
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing thin plate suction structure cannot ensure the accuracy of the thin plate material discharge position, lacks guarantee measures after accidental drop, and cannot match thin plates of different sizes.

Method used

A thin plate suction structure is designed, including a body frame, a clamping mechanism and a positioning mechanism. The clamping mechanism consists of a suction assembly and a clamping anti-dropping assembly. The suction assembly absorbs the thin plate through a vacuum generator. The clamping anti-dropping assembly prevents the thin plate from falling through a double-head synchronous cylinder and a fall-proof jaw. The positioning mechanism achieves precise positioning through distance measuring sensors and six-axis robots, adapting to thin plates of different sizes.

Benefits of technology

It realizes the precise absorption and prevents falling of thin plates, ensures movement accuracy and safety and reliability, and is compatible with thin plates of various sizes, suitable for various jaw handling scenarios.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222846027U_ABST
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Abstract

The utility model discloses a thin plate suction structure, which belongs to the technical field of thin plate suction and comprises a main frame, and a clamping mechanism and a positioning mechanism are mounted on the main frame. The clamping mechanism comprises a suction assembly and a clamping anti-falling assembly, and the suction assembly and the clamping anti-falling assembly are both connected with the main body frame. Through the mode, the main body frame senses the position of a thin plate, the positioning mechanism firstly positions the thin plate, then the suction assembly sucks the thin plate, the clamping anti-falling assembly clamps the thin plate to prevent the thin plate from falling, the device has the suction, positioning and anti-falling functions at the same time, the moving precision can be guaranteed, and meanwhile the safe and reliable effects are achieved; and the positioning pins can be compatible with thin plates of various sizes in a matched mode during displacement, and can be applied to various clamping jaw carrying scenes.
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Description

Technical Field

[0001] The utility model relates to the technical field of thin plate suction, in particular to a thin plate suction structure. Background Art

[0002] In the production process, thin plates need to be taken out of the material box after they are received, and placed in a specific position before the operation is carried out. Most thin plate suction structures use a plate to directly absorb them, transfer them to the destination, and then put them down, thereby replacing manual labor and realizing the purpose of automating the production station. This handling process requires ensuring the accuracy of the thin plate placement position, reliability during movement, and safeguards after accidental drops.

[0003] For example, Chinese patent CN206857785U discloses an automatic thin plate suction device, including a accommodating mechanism, having a accommodating space for accommodating stacked thin plates, and an opening connected to the accommodating space, wherein the projection of the thin plates completely falls into the opening along the stacking direction of the thin plates; a thin plate suction mechanism, used to move the thin plates out of the accommodating space from the opening position; a combing mechanism, which is arranged on the accommodating mechanism and surrounds the opening; when the opening is arranged below the accommodating space, the combing mechanism supports the stacked thin plates, and when the thin plate suction mechanism sucks the thin plates outward, separates the thin plates that are adhered together, so that the thin plate suction mechanism can only suck one thin plate at a time.

[0004] However, the technology has the following problems: it cannot guarantee the accuracy of the sheet material placement, does not have safeguards in case of accidental falling, and cannot match sheets of different sizes.

[0005] Based on this, the utility model designs a thin plate suction structure to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a thin plate suction structure.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A thin plate suction structure comprises a main frame, on which a clamping mechanism and a positioning mechanism are installed;

[0009] The clamping mechanism comprises a suction component and a clamping anti-drop component, and both the suction component and the clamping anti-drop component are connected to the main frame.

[0010] Furthermore, the main frame includes a frame, a vacuum generator, a ranging sensor and a robot flange, the vacuum generator is fixedly installed at the upper end of the frame, the ranging sensor is fixedly installed at the middle of the front side of the frame, the robot flange is fixedly installed at the middle of the upper end of the frame, and the frame is connected to the six-axis robot through the robot flange.

[0011] Furthermore, the frame is connected to the suction component, the clamping and anti-dropping component, and the positioning mechanism, and the vacuum generator is connected to the suction component.

[0012] Furthermore, the suction component includes a protrusion, a suction cup and a suction part, the protrusion is fixedly connected to the frame, the protrusion is provided in multiple groups and is arranged around the frame, the suction part is fixedly installed at the lower end of the protrusion, and the suction cup is fixedly installed at the lower end of the suction part.

[0013] Furthermore, the suction cup is connected to a vacuum generator.

[0014] Furthermore, the clamping anti-drop assembly includes a double-headed synchronous cylinder and a T-shaped connecting plate. The double-headed synchronous cylinder is fixedly installed on the upper end of the frame and is located on the left side of the robot flange. The T-shaped connecting plate is provided with two and both are slidably connected to the front and rear sides of the frame. The two output ends of the double-headed synchronous cylinder are fixedly connected to the two T-shaped connecting plates.

[0015] Furthermore, the clamping anti-drop assembly also includes a guide rail, a slider and an anti-fall clamp, the guide rail is slidably connected to the slider, the guide rail is fixedly installed on the frame, the anti-fall clamp is fixedly connected to one end of the slider, and the other end of the slider is fixedly connected to the T-shaped connecting plate.

[0016] Furthermore, the guide rails, sliders, and anti-fall clamps are each provided with four groups, and are respectively located at the four corners of the frame. The two front groups of guide rails are respectively fixedly connected to the two ends of the front T-shaped connecting plate, and the two rear groups of guide rails are respectively fixedly connected to the two ends of the rear T-shaped connecting plate.

[0017] Furthermore, the positioning mechanism includes a circular positioning pin, a diamond positioning pin, a cylinder, a moving block and a slide rail. The circular positioning pin is fixedly installed on the lower end of the left side of the frame, the cylinder is fixedly installed on the upper end of the right side of the frame, the slide rail is fixedly installed on the right side of the frame and is located on the right side of the cylinder, the slide rail is slidably connected to the moving block, and the diamond positioning pin is fixedly installed on the lower end of the moving block.

[0018] The utility model has the following technical effects:

[0019] When the utility model is in use, the main frame senses the position of the thin plate, the positioning mechanism first positions the thin plate, then the suction component sucks the thin plate, and the clamping anti-drop component clamps the thin plate to prevent the thin plate from falling. The device simultaneously has the functions of suction, positioning, and anti-falling. A single power device drives and controls the anti-falling claws on all sides, which can ensure the movement accuracy while having a safe and reliable function. The positioning pin displacement can be compatible with thin plates of various sizes and can be applied to various claw handling scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 A three-dimensional thin plate suction structure of the utility model Figure 1 ;

[0022] Figure 2 It is a front view of a thin plate suction structure of the utility model;

[0023] Figure 3 A three-dimensional thin plate suction structure of the utility model Figure 2 ;

[0024] Figure 4 It is a three-dimensional schematic diagram of the suction thin plate of the utility model.

[0025] The numbers in the figure represent:

[0026] 1. Main frame; 11. Frame; 12. Vacuum generator; 13. Distance sensor; 14. Robot flange; 2. Clamping mechanism; 21. Suction assembly; 211. Bump; 212. Suction cup; 213. Suction parts; 22. Clamping and anti-drop assembly; 221. Double-head synchronous cylinder; 222. T-shaped connecting plate; 223. Guide rail; 224. Slider; 225. Anti-drop clamp; 3. Positioning mechanism; 31. Round positioning pin; 32. Diamond positioning pin; 33. Cylinder; 34. Moving block; 35. Slide rail. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model is further described below in conjunction with embodiments.

[0029] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0030] Example 1

[0031] Please refer to the instruction manual Figure 1-4 , a thin plate suction structure, comprising a main frame 1, on which a clamping mechanism 2 and a positioning mechanism 3 are installed;

[0032] The clamping mechanism 2 includes a suction component 21 and a clamping anti-drop component 22 , and both the suction component 21 and the clamping anti-drop component 22 are connected to the main frame 1 .

[0033] When the utility model is in use, the main frame 1 senses the position of the thin plate, the positioning mechanism 3 first positions the thin plate, then the suction component 21 sucks the thin plate, and the clamping and anti-dropping component 22 clamps the thin plate to prevent the thin plate from falling. The device has the functions of suction, positioning, and anti-falling at the same time, which can ensure the movement accuracy while being safe and reliable, and the positioning pin displacement can be compatible with thin plates of various sizes, and can be used in various clamping claw handling scenarios.

[0034] Example 2

[0035] like Figure 1-4 As shown, as a preferred embodiment of the utility model, the main frame 1 includes a frame 11, a vacuum generator 12, a ranging sensor 13 and a robot flange 14, the vacuum generator 12 is fixedly installed at the upper end of the frame 11, the ranging sensor 13 is fixedly installed at the middle of the front side of the frame 11, the robot flange 14 is fixedly installed at the middle of the upper end of the frame 11, and the frame 11 is connected to the six-axis robot through the robot flange 14.

[0036] The frame 11 is connected to the suction component 21 , the clamping and anti-dropping component 22 , and the positioning mechanism 3 , and the vacuum generator 12 is connected to the suction component 21 .

[0037] The suction assembly 21 includes a protrusion 211, a suction cup 212 and a suction part 213. The protrusion 211 is fixedly connected to the frame 11. The protrusion 211 is provided in multiple groups and is symmetrically arranged around the frame 11. The suction part 213 is fixedly installed at the lower end of the protrusion 211, and the suction cup 212 is fixedly installed at the lower end of the suction part 213.

[0038] The suction cup 212 is in communication with the vacuum generator 12 .

[0039] The clamping anti-drop assembly 22 includes a double-headed synchronous cylinder 221 and a T-shaped connecting plate 222. The double-headed synchronous cylinder 221 is fixedly installed on the upper end of the frame 11 and is located on the left side of the robot flange 14. The T-shaped connecting plate 222 is provided with two and both are slidably connected to the front and rear sides of the frame 11. The two output ends of the double-headed synchronous cylinder 221 are fixedly connected to the two T-shaped connecting plates 222.

[0040] The clamping anti-drop assembly 22 also includes a guide rail 223, a slider 224 and an anti-falling clamp 225. The guide rail 223 is slidably connected to the slider 224. The guide rail 223 is fixedly mounted on the frame 11. The anti-falling clamp 225 is fixedly connected to one end of the slider 224. The other end of the slider 224 is fixedly connected to the T-shaped connecting plate 222.

[0041] The guide rails 223, sliders 224, and anti-fall clamps 225 are each provided in four groups and are respectively located at the four corners of the frame 11. The two front guide rails 223 are respectively fixedly connected to the two ends of the front T-shaped connecting plate 222, and the two rear guide rails 223 are respectively fixedly connected to the two ends of the rear T-shaped connecting plate 222.

[0042] When the utility model is in use, the distance sensor 13 measures the position of the thin plate and feeds it back to the six-axis robot to adjust the position of the frame 11, so as to ensure that the position of the six-axis robot does not change during the process of picking up and placing materials and carrying; the positioning mechanism 3 accurately positions the thin plate, and the suction cup 212 generates suction through the vacuum generator 12, the thin plate product is adsorbed, and the accordion folds of the suction cup 212 shrink to suck the thin plate and fit it to the suction part 213, and the six-axis robot can pick up and place materials based on the lower end surface of the suction part 213 as a reference surface; the two output ends of the double-head synchronous cylinder 221 drive the two T-shaped connecting plates 222 to move, and the T-shaped connecting plates 222 drive the sliders 224 around the frame 11 to slide on the guide rails 223, so as to realize the opening and closing of the anti-falling claws 225, so that the anti-falling claws 225 are located below the thin plate, and when an accidental drop occurs, the thin plate will fall on the claws, so as to avoid the thin plate directly falling to other places and causing damage to personnel and equipment.

[0043] Example 3

[0044] like Figure 1-4 As shown, as a preferred embodiment of the utility model, the positioning mechanism 3 includes a circular positioning pin 31, a diamond positioning pin 32, a cylinder 33, a moving block 34 and a slide rail 35. The circular positioning pin 31 is fixedly installed at the lower end of the left side of the frame 11, the cylinder 33 is fixedly installed at the upper end of the right side of the frame 11, the slide rail 35 is fixedly installed on the right side of the frame 11 and is located on the right side of the cylinder 33, the slide rail 35 is slidably connected to the moving block 34, and the diamond positioning pin 32 is fixedly installed at the lower end of the moving block 34.

[0045] When the utility model is in use, the circular positioning pin 31 is in a fixed position, and the cylinder 33 drives the moving block 34 to slide on the slide rail 35, so that the diamond positioning pin 32 can move back and forth to change different positions, which is used to adapt to thin plate products of different sizes. When grabbing, the positioning pin and the diamond pin are inserted into the holes on the thin plate for positioning.

[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A thin plate suction structure, comprising a main frame (1), characterized in that: The main frame (1) is provided with a clamping mechanism (2) and a positioning mechanism (3); The clamping mechanism (2) comprises a suction component (21) and a clamping anti-drop component (22), and both the suction component (21) and the clamping anti-drop component (22) are connected to the main frame (1).

2. The thin plate suction structure according to claim 1, characterized in that: The main frame (1) comprises a frame (11), a vacuum generator (12), a distance sensor (13) and a robot flange (14); the vacuum generator (12) is fixedly mounted on the upper end of the frame (11); the distance sensor (13) is fixedly mounted on the middle of the front side of the frame (11); the robot flange (14) is fixedly mounted on the middle of the upper end of the frame (11); and the frame (11) is connected to the six-axis robot via the robot flange (14).

3. The thin plate suction structure according to claim 2, characterized in that: The frame (11) is connected to the suction component (21), the clamping anti-drop component (22), and the positioning mechanism (3), and the vacuum generator (12) is connected to the suction component (21).

4. The thin plate suction structure according to claim 3, characterized in that: The suction assembly (21) comprises a protrusion (211), a suction cup (212) and a suction part (213); the protrusion (211) is fixedly connected to the frame (11); a plurality of protrusions (211) are provided and arranged around the frame (11); the suction part (213) is fixedly mounted on the lower end of the protrusion (211); and the suction cup (212) is fixedly mounted on the lower end of the suction part (213).

5. The thin plate suction structure according to claim 4, characterized in that: The suction cup (212) is connected to the vacuum generator (12).

6. The thin plate suction structure according to claim 5, characterized in that: The clamping anti-drop assembly (22) comprises a double-head synchronous cylinder (221) and a T-shaped connecting plate (222); the double-head synchronous cylinder (221) is fixedly mounted on the upper end of the frame (11) and is located on the left side of the robot flange (14); two T-shaped connecting plates (222) are provided and are both slidably connected to the front and rear sides of the frame (11); and two output ends of the double-head synchronous cylinder (221) are fixedly connected to the two T-shaped connecting plates (222).

7. The thin plate suction structure according to claim 6, characterized in that: The clamping anti-drop assembly (22) further comprises a guide rail (223), a slider (224) and an anti-drop clamping claw (225); the guide rail (223) is slidably connected to the slider (224); the guide rail (223) is fixedly mounted on the frame (11); the anti-drop clamping claw (225) is fixedly connected to one end of the slider (224); and the other end of the slider (224) is fixedly connected to the T-shaped connecting plate (222).

8. The thin plate suction structure according to claim 7, characterized in that: The guide rails (223), the sliders (224), and the anti-falling clamps (225) are each provided with four groups, and are respectively located at the four corners of the frame (11); the two front groups of guide rails (223) are respectively fixedly connected to the two ends of the front T-shaped connecting plate (222); and the two rear groups of guide rails (223) are respectively fixedly connected to the two ends of the rear T-shaped connecting plate (222).

9. The thin plate suction structure according to claim 8, characterized in that: The positioning mechanism (3) comprises a circular positioning pin (31), a diamond positioning pin (32), a cylinder (33), a moving block (34) and a slide rail (35); the circular positioning pin (31) is fixedly mounted on the lower left end of the frame (11); the cylinder (33) is fixedly mounted on the upper right end of the frame (11); the slide rail (35) is fixedly mounted on the right side of the frame (11) and is located on the right side of the cylinder (33); the slide rail (35) is slidably connected to the moving block (34); and the diamond positioning pin (32) is fixedly mounted on the lower end of the moving block (34).

Citation Information

Patent Citations

  • Automatic suction means of sheet metal

    CN206857785U