Feeding mechanism of winding machine for ultracrystalline iron core processing

By designing a winding machine loading mechanism including an elastic rotary disc, the problem of unstable raw material conveying in the prior art is solved, and the stable transportation of raw materials and the improvement of product performance during high-speed winding is achieved.

CN222846209UActive Publication Date: 2025-05-09ANHUI ZHIXIN NANOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421586128.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing ultramicrocrystal iron core winder loading mechanism lacks an effective stability control mechanism, resulting in unstable raw material transportation and affecting product quality.

Method used

A feeding mechanism including a bracket, a winding mechanism and a motor is designed. The winding mechanism is composed of a spindle, a support frame, a side frame and a turntable. The turntable is made of elastic material. The support frame tilts to generate pressure on the turntable during the winding of raw materials. The turntable absorbs pressure and buffers it to ensure stable transportation of raw materials.

Benefits of technology

It realizes the stable transport of raw materials during high-speed winding, improves the overall performance of the product, and can adaptively convey tension according to the characteristics of raw materials and winding requirements, meeting the processing needs of different products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The winding machine feeding mechanism for ultracrystalline iron core machining comprises a support, a winding mechanism and a motor, a bearing is installed on the top of the support, the motor is fixedly installed on the lower portion of the interior of the support, a transmission belt is installed at the output end of the motor, the winding mechanism is arranged on the top of the support, and the winding mechanism comprises a main shaft, a supporting frame, a side frame and a rotary disc. Four supporting frames are installed outside the main shaft through rotating shafts, side frames are installed at the tops of the supporting frames through rotating shafts, and a rotating disc is installed outside the main shaft. When raw materials are wound outside the supporting frames, the supporting frames can incline towards one side of the rotating disc along with winding or releasing of the raw materials, pressure is generated on the rotating disc, and the raw materials are wound around the rotating disc. The rotating disc can absorb pressure after being deformed, meanwhile, the buffering effect is achieved, the rotating disc can rebound when the raw materials are released, conveying tension can be self-adapted according to the characteristics of the raw materials and the winding requirement, and the design enables the device to be more flexible and changeable, and the machining requirements of different products can be met.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a feeding mechanism of a winding machine for processing ultra-microcrystalline iron cores. Background Art

[0002] In the processing of ultra-fine crystal iron core, the feeding mechanism of the winding machine plays a vital role. At present, the feeding mechanisms of ultra-fine crystal iron core winding machines commonly used in the market mostly use traditional conveying methods to supply raw materials. Although these existing technical solutions have achieved the feeding function to a certain extent, they still have some shortcomings and deficiencies in practical applications.

[0003] Existing technical solutions often lack an effective buffer mechanism for the stability of raw material delivery. During high-speed winding, the stability of raw material delivery is crucial to product quality. However, due to the lack of an effective stability control mechanism, traditional feeding mechanisms often find it difficult to ensure the stability of raw materials during delivery, which in turn affects the overall performance of the product. Utility Model Content

[0004] The utility model aims to provide a feeding mechanism of a winding machine for processing ultra-microcrystalline iron cores, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding mechanism of a winding machine for processing ultra-microcrystalline iron cores, comprising a bracket, a winding mechanism and a motor, a bearing is installed on the top of the bracket, a motor is fixedly installed on the lower part of the bracket, a transmission belt is installed on the output end of the motor, a winding mechanism is arranged on the top of the bracket, the winding mechanism comprises a main shaft, a support frame, a side frame and a turntable, four support frames are installed on the outside of the main shaft through the rotating shaft, a side frame is installed on the top of the support frame through the rotating shaft, a turntable is installed on the outside of the main shaft, and the turntable is made of elastic material.

[0006] When in use, the device is stably placed in the designated position. The winding mechanism is the core part of this application. The motor can drive the winding mechanism to achieve synchronous relative rotation, thereby realizing stable extrusion and transportation of the raw materials. The turntable on the main shaft surface is made of elastic material. When the raw material is wound on the outside of the support frame, as the raw material is wound or released, the support frame will tilt to one side of the turntable, generating pressure on the turntable. After the turntable is deformed, it will absorb the pressure and achieve a buffering effect. When the raw material is released, the turntable will rebound. The conveying tension can be adaptively adjusted according to the characteristics of the raw material and the winding requirements. This design makes this application more flexible and changeable, and can meet the processing requirements of different products. Even during high-speed winding, it can ensure the stable transportation of raw materials, thereby improving the overall performance of the product.

[0007] Preferably, four slide grooves are provided inside the turntable, and one side of the side frame is slidably connected to the slide grooves via a slider.

[0008] The installation position of the support frame can be limited by the slide groove, and because the slider is slidably connected to the slide groove and the turntable has a certain deformation ability, the turntable can have a certain redundancy when winding the material, and can adapt the conveying tension according to the characteristics of the raw materials and the winding requirements.

[0009] Preferably, the main shaft is installed with a bracket via a bearing, and the main shaft is transmission-connected to one end of a transmission belt.

[0010] The main shaft can be rotated on the top of the bracket through the bearing, and the motor can drive the main shaft through the transmission belt.

[0011] Preferably, a support foot is installed at the bottom of the bracket.

[0012] The bracket can be stably placed in a designated position through the supporting feet, making it convenient for staff to use the bracket.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] The utility model has the following advantages: when the raw material is wound on the outside of the support frame, as the raw material is wound or released, the support frame will tilt toward one side of the turntable, thereby generating pressure on the turntable. The turntable will absorb the pressure after being deformed, and at the same time achieve a buffering effect. When the raw material is released, the turntable will rebound. The conveying tension can be adaptively adjusted according to the characteristics of the raw material and the winding requirements. This design makes the application more flexible and diverse, and can meet the processing requirements of different products. Even in the high-speed winding process, it can ensure the stable conveying of the raw material, thereby improving the overall performance of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model;

[0016] Figure 2 This is a schematic diagram of the retracted state of the utility model;

[0017] Figure 3 It is a schematic diagram of the local structure of the bracket of the utility model;

[0018] Figure 4 It is a schematic diagram of the partial structure of the reeling mechanism of the utility model;

[0019] Figure 5 It is a partial structural schematic diagram of the other side of the retracting mechanism of the utility model.

[0020] In the figure: 1, bracket; 101, support foot; 102, bearing; 2, transmission belt; 3, winding mechanism; 301, main shaft; 302, support frame; 303, side frame; 304, turntable; 4, motor. DETAILED DESCRIPTION

[0021] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and / or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.

[0022] The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways of implementing the methods, devices and / or systems described herein that will be apparent after understanding the disclosure of the present application.

[0023] Throughout the specification, when an element (such as a layer, a region, or a substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.

[0024] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.

[0025] Although terms such as "first", "second", and "third" may be used herein to describe various components, assemblies, regions, layers, or portions, these components, assemblies, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one component, component, region, layer, or portion from another component, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first component, component, region, layer, or portion referred to may also be referred to as the second component, component, region, layer, or portion.

[0026] For ease of description, spatial relative terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the drawings. Such spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, an element described as being "above" or "upper" relative to another element would then be located "below" or "lower" relative to the other element.

[0027] Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and the spatially relative terms used herein will be interpreted accordingly.

[0028] The terms used herein are only used to describe various examples and are not used to limit the present disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprise" and "have" list the stated features, quantities, operations, components, elements and / or their combinations that exist, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.

[0029] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.

[0030] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, it will be apparent after understanding the disclosure of the present application that other configurations are possible.

[0031] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0032] Embodiment 1

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the utility model proposes a feeding mechanism of a winding machine for processing ultra-microcrystalline iron cores, comprising a bracket 1, a winding mechanism 3 and a motor 4, a bearing 102 is installed on the top of the bracket 1, a motor 4 is fixedly installed at the lower part of the inside of the bracket 1, a transmission belt 2 is installed at the output end of the motor 4, a winding mechanism 3 is arranged on the top of the bracket 1, the winding mechanism 3 comprises a main shaft 301, a support frame 302, a side frame 303 and a turntable 304, four support frames 302 are installed on the outside of the main shaft 301 through the rotating shaft, a side frame 303 is installed on the top of the support frame 302 through the rotating shaft, a turntable 304 is installed on the outside of the main shaft 301, and the turntable 304 is made of elastic material.

[0034] The working principle of the feeding mechanism of the winding machine for processing ultra-microcrystalline iron core based on Example 1 is: when in use, the device is stably placed in the specified position, the winding mechanism 3 is the core part of the present application, and the motor 4 can drive the winding mechanism 3 to achieve synchronous relative rotation, thereby realizing stable extrusion and transportation of the raw material. The turntable 304 on the surface of the main shaft 301 is made of elastic material. When the raw material is wound on the outside of the support frame 302, as the raw material is wound or released, the support frame 302 will tilt to one side of the turntable 304, and pressure will be generated on the turntable 304. After the turntable 304 is deformed, it will absorb the pressure and achieve a buffering effect. When the raw material is released, the turntable 304 will rebound, and the conveying tension can be adaptively adjusted according to the characteristics of the raw material and the winding requirements. This design makes the present application more flexible and changeable, and can meet the processing requirements of different products. Even in the high-speed winding process, it can ensure the stable transportation of the raw material, thereby improving the overall performance of the product.

[0035] Embodiment 2

[0036] like Figure 1 , Figure 3 , Figure 4 As shown, the utility model proposes a feeding mechanism for a winding machine for processing ultra-microcrystalline iron cores. Compared with the first embodiment, this embodiment also includes: four slide grooves are opened inside the turntable 304, one side of the side frame 303 is slidably connected to the slide groove through a slider, the main shaft 301 is installed with the bracket 1 through a bearing 102, and the main shaft 301 is transmission-connected to one end of the transmission belt 2, and a support foot 101 is installed at the bottom of the bracket 1.

[0037] In this embodiment, Figure 4As shown, the installation position of the support frame 302 can be limited by the slide groove, and because the slider is slidably connected to the slide groove, and the turntable 304 has a certain deformation ability, the turntable 304 can have a certain redundancy when winding the material, and can adapt the conveying tension according to the characteristics of the raw material and the winding requirements; Figure 3 , Figure 4 As shown, the main shaft 301 can be rotated on the top of the bracket 1 through the bearing 102, and the motor 4 can drive the main shaft 301 through the transmission belt 2; Figure 1 As shown, the support leg 101 can be used to stably place the support 1 at a designated position, making it convenient for staff to use the support 1.

[0038] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A feeding mechanism of a winding machine for processing ultra-microcrystalline iron cores, comprising a bracket (1), a winding mechanism (3) and a motor (4), characterized in that: A bearing (102) is installed on the top of the bracket (1); a motor (4) is fixedly installed at the bottom of the bracket (1); a transmission belt (2) is installed at the output end of the motor (4); a winding mechanism (3) is arranged on the top of the bracket (1); the winding mechanism (3) comprises a main shaft (301), a support frame (302), a side frame (303) and a turntable (304); four support frames (302) are installed on the outside of the main shaft (301) via a rotating shaft; a side frame (303) is installed on the top of the support frame (302) via a rotating shaft; a turntable (304) is installed on the outside of the main shaft (301); and the turntable (304) is made of elastic material.

2. The feeding mechanism of a winding machine for processing ultra-microcrystalline iron core according to claim 1, characterized in that: Four slide grooves are provided inside the rotating disk (304), and one side of the side frame (303) is slidably connected to the slide grooves via a sliding block.

3. The feeding mechanism of a winding machine for processing ultra-microcrystalline iron core according to claim 1, characterized in that: The main shaft (301) is mounted on the bracket (1) via a bearing (102), and the main shaft (301) is transmission-connected to one end of a transmission belt (2).

4. The feeding mechanism of a winding machine for processing ultra-microcrystalline iron core according to claim 1, characterized in that: A support foot (101) is installed at the bottom of the bracket (1).