Full material detection device and lubricating oil product packaging system

By designing a full-feed detection device and an automatic barrel splitter in the track barrel split system, the problems of low automation and poor manual inspection accuracy in the prior art are solved, automatic detection of the full-feed state of the oil barrel and automatic operation of the track barrel splitter are realized, and production efficiency and accuracy are improved.

CN222846442UActive Publication Date: 2025-05-09FUDIS PETROCHEMICAL (HULUDAO) CO LTD
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Patent Information

Application Number
CN202421875256.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-09
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing track barrel splitting device has low degree of automation, and it is impossible to adjust the stroke and quantity according to production conditions. It is necessary to manually check the full material status of the track, so the accuracy is difficult to guarantee.

Method used

A full-feed detection device is designed, and by setting photoelectric detection components and angle-shaped steel plates on both sides of the conveying track, it automatically detects whether the oil barrel is full, and combines the automatic barrel division function of the track barrel division machine to achieve automatic operation.

Benefits of technology

It realizes automatic detection of the full-feed state of the oil barrel and automatic operation of track barrel division, improves production efficiency, reduces manual errors, and can flexibly adjust according to production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full material detection device and a lubricating oil product packaging system, the full material detection device comprises stand columns arranged on two sides of a conveying track, the upper parts of the stand columns are provided with photoelectric detection assemblies, the tops of the stand columns are provided with connecting shafts, the connecting shafts are provided with angle-shaped perforated steel plates, and the angle-shaped perforated steel plates are rotatably connected with the connecting shafts; fixing rings are arranged on the two sides of the angle-shaped perforated steel plate, a round hole is formed in the angle-shaped perforated steel plate, and when an oil drum passes through the conveying track, light of the photoelectric detection assembly penetrates through the round hole. The lubricating oil product packaging system comprises a filling machine, a sealing machine, a rail barrel dividing machine, a full material detection device and a packaging machine which are sequentially arranged. Compared with the prior art, the full material detection device is arranged, so that the full material state of the track can be conveniently and quickly detected, manual work is replaced, and the accuracy is high. And due to the arrangement of the rail barrel separating machine, automatic barrel separating can be achieved, and manual operation is completely replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of product packaging, in particular to a full material detection device and a lubricating oil product packaging system. Background Art

[0002] With the development of modernization, most product packaging is carried out on assembly lines. The assembly lines will involve transportation from a single track to multiple tracks, and it is necessary to set up a track barrel separation device on the assembly line. Common track barrel separation devices are manually adjusted. When a single track is transported to multiple tracks, the baffle is manually opened or closed, or the baffle is automatically opened and closed to achieve the diversion of oil barrels. The current track barrel separation device is relatively simple and has a simple structure. Most of the barrels are manually separated by simple baffles, or they are automatically separated, but the degree of automation is low, the barrel separation efficiency is slow, and it is impossible to adjust the stroke and quantity according to the production conditions. When the production needs to change the number of oil barrels entering each track at will, or the track width changes, the traditional track barrel separation machine cannot meet the demand.

[0003] In addition, the equipment behind the track needs to ensure that all tracks are fully loaded with oil barrels before they can work. In the past, manual inspection was required to check whether they were fully loaded, which not only increased labor but also easily led to mistakes, resulting in failure to meet the quantity requirements for oil barrel packing. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a full material detection device and a lubricating oil product packaging system to solve the problems raised in the above background technology that the current barrel dividing device is relatively single and has a simple structure, resulting in the production line running smoothly and being unable to be adjusted according to the on-site working conditions, and the need to manually check the full material status of the track and the accuracy cannot be guaranteed.

[0005] To achieve this technical purpose, the utility model adopts the following scheme:

[0006] A full material detection device comprises columns arranged on both sides of a conveying track, a photoelectric detection component is arranged on the upper part of the columns, a connecting shaft is arranged on the top of the columns, an angular perforated steel plate is installed on the connecting shaft, the angular perforated steel plate is rotatably connected to the connecting shaft, fixing rings are arranged on both sides of the angular perforated steel plate, a circular hole is opened on the angular perforated steel plate, and when an oil drum passes by on the conveying track, the light of the photoelectric detection component passes through the circular hole.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] By setting up a full-material detection device, when the oil barrel is full, the barrel cover causes the angle-shaped perforated steel plate to rise when the oil barrel passes by, and the round holes are in a straight line. The photoelectric detection component's photoelectric signal can just penetrate the angle-shaped steel plate at this time, and the system will determine that it is full and can proceed to the next step. If it is not full, the photoelectric signal cannot penetrate the angle-shaped perforated steel plate and will not proceed to the next step.

[0009] Furthermore, baffles are provided on the conveying track of the full material detection device, and angled perforated steel plates are provided above the conveying track between the baffles.

[0010] On the other hand, the utility model also provides a lubricating oil product packaging system including the aforementioned full-material detection device, and also includes a filling machine, a sealing machine, a track barreling machine and a packaging machine arranged in sequence, the full-material detection device is arranged between the track barreling machine and the packaging machine, and a conveying track is arranged between each device, and a support is arranged under the conveying track.

[0011] Furthermore, the rail barrel dividing machine includes a gate-type bracket, which is fixedly arranged on a support, a motor is arranged at the top of the gate-type bracket, a guide column is installed under the crossbeam of the gate-type bracket, a slider is slidably connected to the guide column, the slider is connected to the motor through a belt, a connecting column is arranged at the lower end of the slider, vertical plates are arranged at both ends of the connecting column, side plates are connected to the lower part of the vertical plates, and the side plates are arranged above the conveying track; a second proximity switch and a barrel blocking cylinder are arranged on the outlet side of the rail barrel dividing machine.

[0012] Furthermore, a first proximity switch is provided on the crossbeam of the door-shaped support, and a signal can be sensed when the slider is running.

[0013] Furthermore, a plastic cylinder is provided at the end of the barrel stopper cylinder.

[0014] By setting up a track barrel separator, when the oil barrel enters the track barrel separator, the second proximity switch at the exit detects the passage of the oil barrel and transmits a signal to the control center. After the set number of barrels passes, the barrel blocking cylinder extends to block the barrel from entering. At the same time, the motor runs and drives the slider to move left and right along the guide column through the belt. The moving range and direction are limited by detecting the first proximity switch at the rear end of the slider. This device can realize automatic barrel separation and completely replace manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the full material detection device according to an embodiment of the utility model;

[0016] Figure 2 for Figure 1 Left view of

[0017] Figure 3 This is a schematic diagram of the structure of the track bucket dividing machine according to an embodiment of the utility model;

[0018] Figure 4 for Figure 3 Right view of;

[0019] The markings in the figure are: 1. Conveyor track; 101. Support; 201. Baffle; 202. Post; 203. Connecting shaft; 204. Fixing ring; 205. Angle perforated steel plate; 206. Round hole; 207. Photoelectric detection component; 301. Door-type bracket; 302. Motor; 303. Guide post; 304. Slider; 305. First proximity switch; 306. Connecting post; 307. Post; 308. Side plate; 309. Second proximity switch; 310. Stop barrel cylinder; 311. Plastic cylinder. DETAILED DESCRIPTION

[0020] In order to fully understand the purpose, features and effects of the present invention, the present invention is described in detail through the following specific implementation methods, but the present invention is not limited thereto.

[0021] See also Figure 1 and Figure 2 The utility model provides a full material detection device, including columns 202 arranged on both sides of the track, a photoelectric detection component 207 is arranged on the upper part of the column 202, a connecting shaft 203 is arranged on the top of the column 202, an angular perforated steel plate 205 is installed on the connecting shaft 203, the angular perforated steel plate 205 is rotatably connected to the connecting shaft 203, and fixing rings 204 are arranged on both sides of the angular perforated steel plate 205 for fixing the position of the angular perforated steel plate 205. A circular hole 206 is opened on the angular perforated steel plate 205. When an oil drum passes on the conveying track 1, the light of the photoelectric detection component 207 passes through the circular hole 206. A baffle 201 is arranged on the conveying track 1 of the full material detection device, and the angular perforated steel plate 205 is arranged above the track between the baffles 201.

[0022] When the oil drum is full, the drum cover causes the angled perforated steel plate 205 to rotate and rise, and the round holes 206 to drop, and all the round holes 206 are in a straight line. At this time, the photoelectric detection component 207 can just penetrate the round holes 206 of the angled perforated steel plate 205. The system will determine that it is full and can proceed to the next step. If it is not full, the photoelectric detection component 207 cannot penetrate the angled perforated steel plate 205, and the next step will not be taken.

[0023] The utility model also provides a lubricating oil product packaging system, including a filling machine, a sealing machine, a track barreling machine, a full material detection device and a packaging machine arranged in sequence, a conveying track 1 is arranged between each device, and a support 101 is arranged under the conveying track 1. The conveying track 1, the filling machine, the sealing machine and the packaging machine and the corresponding control system are all existing technologies and will not be described in detail here.

[0024] The working process of the lubricant product packaging system is that after the lubricant is filled by the filling machine, the oil barrel is sealed by the sealing machine, and then the oil barrel is transported to the track barrel separator, changing from a single track to multiple tracks. The full-fill detection device detects the full-fill status of the track, and then the full-filled oil barrel is transported to the packaging machine for packaging.

[0025] See also Figure 3 and Figure 4 The track bucket dividing machine includes a door-type bracket 301, which is fixedly arranged on the support 101. A motor 302 is arranged on the top of the door-type bracket 301, and the motor 302 can provide power. A guide column 303 is installed under the crossbeam of the door-type bracket 301, and a slider 304 is slidably connected to the guide column 303. The slider 304 is connected to the motor 302 through a belt, and the slider 304 slides along the guide column 303 driven by the motor 302. A plurality of first proximity switches 305 are arranged on the crossbeam of the switch-type bracket 301, and the slider 304 can sense a signal when it is running, so that the slider 304 can stop at a set position. A connecting column 306 is provided at the lower end of the slider 304, and vertical plates 307 are provided at both ends of the connecting column 306. The lower part of the vertical plate 307 is connected to a side plate 308, and the side plate 308 is arranged above the conveying track 1; a second proximity switch 309 and a barrel stopping cylinder 310 are provided on the outlet side of the track barrel dividing machine, and a plastic cylinder 311 is provided at the end of the barrel stopping cylinder 310.

[0026] When the oil barrel enters the track barrel separator, the second proximity switch 309 at the exit detects the passage of the oil barrel and transmits a signal to the control center. After the set number of barrels passes, the barrel blocking cylinder 310 extends to block the barrel from entering. At the same time, the motor 302 runs, and the slider 304 is driven by the belt to move left and right along the guide column 303. The moving range and direction are limited by detecting the first proximity switch 305 at the rear end of the slider 304. This device can realize automatic barrel separation and completely replace manual operation.

[0027] Finally, it should be noted that the above-listed examples are only preferred embodiments of the present invention. Of course, those skilled in the art can make changes and modifications to the present invention. If these modifications and modifications fall within the scope of the claims of the present invention and their equivalent technologies, they should be considered to be within the scope of protection of the present invention.

Claims

1. A full material detection device, comprising a conveying track (1), characterized in that: A column (202) is arranged on both sides of the conveying track (1), a photoelectric detection component (207) is arranged on the upper part of the column (202), a connecting shaft (203) is arranged on the top of the column (202), an angular perforated steel plate (205) is installed on the connecting shaft (203), the angular perforated steel plate (205) is rotatably connected to the connecting shaft (203), a fixing ring (204) is arranged on both sides of the angular perforated steel plate (205), a circular hole (206) is opened on the angular perforated steel plate (205), and when an oil drum passes on the conveying track (1), light from the photoelectric detection component (207) passes through the circular hole (206).

2. The full material detection device according to claim 1, characterized in that: Baffles (201) are arranged on the conveying track (1), and an angular perforated steel plate (205) is arranged above the conveying track (1) between the baffles (201).

3. A lubricating oil product packaging system comprising the full-fill detection device according to claim 1 or 2, characterized in that: It also includes a filling machine, a sealing machine, a track barreling machine and a packaging machine which are arranged in sequence, a full material detection device is arranged between the track barreling machine and the packaging machine, a conveying track (1) is arranged between each device, and a support (101) is arranged below the conveying track (1).

4. The lubricating oil product packaging system according to claim 3, characterized in that: The track bucket dividing machine comprises a door-shaped bracket (301), the door-shaped bracket (301) is fixedly arranged on a support (101), a motor (302) is arranged at the top of the door-shaped bracket (301), a guide column (303) is installed below the crossbeam of the door-shaped bracket (301), a slider (304) is slidably connected to the guide column (303), the slider (304) is connected to the motor (302) via a belt, a connecting column (306) is arranged at the lower end of the slider (304), vertical plates (307) are arranged at both ends of the connecting column (306), the lower part of the vertical plate (307) is connected to a side plate (308), and the side plate (308) is arranged above the conveying track (1); a second proximity switch (309) and a barrel-blocking cylinder (310) are arranged on one side of the outlet of the track bucket dividing machine.

5. The lubricating oil product packaging system according to claim 4, characterized in that: A first proximity switch (305) is arranged on the crossbeam of the door-shaped bracket (301), and a signal can be sensed when the slider (304) is in operation.

6. The lubricating oil product packaging system according to claim 4, characterized in that: A plastic cylinder (311) is provided at the end of the barrel-blocking cylinder (310).