Medium-frequency induction heating quenching and tempering device for sucker rod

By designing the medium frequency induction heating quenching and tempering device of the suction rod, automatic quenching and tempering of the workpiece is realized, the problem of low quenching and tempering efficiency in existing equipment is solved and the efficiency of heat treatment of the workpiece is improved.

CN222846762UActive Publication Date: 2025-05-09SHANDONG BINZHOU BETTER PETROLEUM MASCH CO LTD
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Patent Information

Application Number
CN202421601537.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-09
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

During the quenching and tempering process of existing equipment, the workpiece needs to be manually removed and put into a heating furnace, resulting in low quenching and tempering efficiency.

Method used

A medium-frequency induction heating and quenching tempering device for suction rods is designed. Through the transmission components and the intermediate-frequency induction heating furnace, the workpiece can be automatically quenched and tempered, and manual intervention is avoided.

Benefits of technology

It improves the efficiency of workpiece quenching and tempering, reduces the time and effort of manual operation, and ensures efficient heat treatment of workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quenching and tempering, and discloses a sucker rod medium-frequency induction heating quenching and tempering device which comprises a quenching furnace, a conveying assembly is arranged on one side of the quenching furnace, a medium-frequency induction heating furnace is arranged at the bottom of one end of the conveying assembly, and a quenching structure is arranged in the quenching furnace. The quenching structure comprises a fixing plate, the side wall of the quenching furnace is fixedly connected with the end of the fixing plate, the top of the fixing plate is fixedly connected with the fixing end of an air cylinder, the output end of the air cylinder is fixedly connected with the surface of a movable frame, and the end of the movable frame is fixedly connected with the upper surface of a quenching box. The side wall of the quenching furnace is fixedly connected with the end of a mounting plate, the side wall of the mounting plate is fixedly connected with the fixed end of an electric push rod, the output end of the electric push rod is fixedly connected with the side wall of an extrusion plate, and by arranging the quenching structure, the workpiece quenching and tempering efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching and tempering, in particular to a medium-frequency induction heating quenching and tempering device for a sucker rod. Background Art

[0002] The sucker rod is an important part of the sucker rod pumping device. It is connected to the sucker rod column through the sucker rod coupling, connected to the polished rod on the top and the deep well pump piston on the bottom. In the process of sucker rod production and processing, heat treatment is required. The four heat treatment processes are annealing, normalizing, quenching and tempering. In the heat treatment process, tempering is an operation step after quenching, and it is generally the last process procedure for heat treatment of the workpiece.

[0003] In actual use of existing equipment, the workpiece is quenched in a quenching furnace, and the quenched workpiece is then put into a heating furnace for tempering. Generally, the quenched workpiece is manually fished out and then put into the heating furnace, which reduces the efficiency of a single quenching and tempering. In view of this, we propose a medium-frequency induction heating quenching and tempering device for sucker rods. Summary of the invention

[0004] The utility model aims to provide a medium frequency induction heating quenching and tempering device for a sucker rod to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a sucker rod medium frequency induction heating quenching and tempering device, including a quenching furnace, water is placed inside the quenching furnace to facilitate cooling of the workpiece, a transmission component is arranged on one side of the quenching furnace, a medium frequency induction heating furnace is arranged at the bottom of one end of the transmission component, the medium frequency induction heating furnace tempers the workpiece, a quenching structure is arranged inside the quenching furnace, and the quenching structure includes:

[0006] A fixed plate, the side wall of the quenching furnace is fixedly connected with the end of the fixed plate, the fixed plate is used to install the cylinder, the top of the fixed plate is fixedly connected with the fixed end of the cylinder, the output end of the cylinder is fixedly connected with the surface of the mobile frame, the mobile frame makes it unnecessary for the cylinder to contact the water source of the quenching furnace, and the end of the mobile frame is fixedly connected with the upper surface of the quenching box;

[0007] A mounting plate, the side wall of the quenching furnace is fixedly connected with the end of the mounting plate, the side wall of the mounting plate is fixedly connected with the fixed end of the electric push rod, the output end of the electric push rod is fixedly connected with the side wall of the extrusion plate, the outside of the extrusion plate is provided with a contact plate, the contact plate facilitates the extrusion plate to better fit the extrusion cross bar, and the side wall of the contact plate is fixedly connected with the end of the cross bar;

[0008] A push plate, the other end of the cross bar is fixedly connected to the side wall of the push plate, the bottom of the push plate is fixedly connected to the top of the slider, the bottom of the slider is slidably connected to the inside of the slide slot, the inner wall of the slide slot is fixedly connected to the end of the fixed spring, and the fixed spring is convenient for helping the push plate to reset;

[0009] A closing plate is provided on the side wall of the quenching box, one side of the closing plate is hinged with a fixed disk, the other side of the fixed disk is fixedly connected with the end of a telescopic rod, a telescopic spring is provided on the outer wall of the telescopic rod, and a connecting plate is provided on the top of the telescopic spring.

[0010] Preferably, the outer surface of the cross bar is slidably connected to the inner surface of the quenching box, and the inner wall of the quenching box is provided with a sliding groove.

[0011] Preferably, one end of the fixing spring away from the sliding groove is fixedly connected to the side wall of the sliding block.

[0012] Preferably, the top of the closing plate is hinged to the inner wall of the quenching box, and the telescopic spring is sleeved on the outer wall of the telescopic rod.

[0013] Preferably, the end of an inclined plate is fixedly connected to the side wall of the quenching furnace, and the bottom of the anti-slip strip is fixedly connected to the upper surface of the inclined plate.

[0014] Preferably, the inclined plate is located on a side of the quenching furnace close to the conveying assembly.

[0015] Compared with the prior art, the utility model provides a medium-frequency induction heating quenching and tempering device for a sucker rod, which has the following beneficial effects:

[0016] 1. The medium frequency induction heating quenching and tempering device for sucker rods is provided with a cylinder to drive the moving frame so that the workpiece placed inside the quenching box enters the quenching furnace for quenching. After quenching, the quenching box is moved out of the quenching furnace, and the electric push rod drives the extrusion plate to press the contact plate, so that the cross plate drives the push plate to move. The cooperation of the slider and the slide groove enables the push plate to push the workpiece into the quenching box, and the closing plate is forced to expand. At the same time, the telescopic rod and the telescopic spring help the closing plate to reset. After the workpiece falls out, it is conveyed by the conveying assembly to the inside of the medium frequency induction heating furnace for tempering, so that the workpiece does not need to be manually tempered after quenching, thereby improving the efficiency of workpiece quenching and tempering.

[0017] 2. The medium frequency induction heating quenching and tempering device for sucker rods is equipped with an inclined plate so that the workpiece can be quickly dropped onto the conveyor belt of the conveying assembly for conveying and tempering after being pushed out of the quenching box. The setting of multiple sets of anti-slip strips can alleviate the impact of the workpiece when it falls, avoiding excessive impact when falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a side view schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a schematic top view of the quenching furnace structure of the utility model;

[0020] Figure 3 This is a schematic side view of the quenching box structure of the utility model;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of area A in the middle.

[0022] In the figure: 1. quenching furnace; 2. conveying assembly; 3. medium frequency induction heating furnace; 4. fixed plate; 5. cylinder; 6. mobile frame; 7. quenching box; 8. mounting plate; 9. electric push rod; 10. extrusion plate; 11. contact plate; 12. cross bar; 13. push plate; 14. slider; 15. slide groove; 16. fixed spring; 17. closing plate; 18. connecting plate; 19. fixed plate; 20. telescopic rod; 21. telescopic spring; 22. tilting plate; 23. anti-slip strip. DETAILED DESCRIPTION

[0023] like Figure 1 - Figure 4 As shown, the utility model provides a technical solution: a medium-frequency induction heating quenching and tempering device for a sucker rod, comprising a quenching furnace 1, a transmission component 2 is arranged on one side of the quenching furnace 1, a medium-frequency induction heating furnace 3 is arranged at the bottom of one end of the transmission component 2, a quenching structure is arranged inside the quenching furnace 1, and the quenching structure includes a fixed plate 4, a cylinder 5, a moving frame 6, a quenching box 7, a mounting plate 8, an electric push rod 9, an extrusion plate 10, a contact plate 11, a cross bar 12, a push plate 13, a slider 14, a slide groove 15, a fixed spring 16, a closing plate 17, a connecting plate 18, a fixed disk 19, a telescopic rod 20, and a telescopic spring 21.

[0024] In the embodiment of the utility model, the side wall of the quenching furnace 1 is fixedly connected to the end of the fixed plate 4, the top of the fixed plate 4 is fixedly connected to the fixed end of the cylinder 5, the output end of the cylinder 5 is fixedly connected to the surface of the mobile frame 6, the end of the mobile frame 6 is fixedly connected to the upper surface of the quenching box 7, the side wall of the quenching furnace 1 is fixedly connected to the end of the mounting plate 8, the side wall of the mounting plate 8 is fixedly connected to the fixed end of the electric push rod 9, the output end of the electric push rod 9 is fixedly connected to the side wall of the extrusion plate 10, the outside of the extrusion plate 10 is provided with a contact plate 11, and the side wall of the contact plate 11 is fixedly connected There is an end of a cross bar 12, the other end of the cross bar 12 is fixedly connected to the side wall of a push plate 13, the bottom of the push plate 13 is fixedly connected to the top of a slider 14, the bottom of the slider 14 is slidably connected to the inside of a slide groove 15, the inner wall of the slide groove 15 is fixedly connected to the end of a fixed spring 16, a closing plate 17 is provided on the side wall of the quenching box 7, the closing plate 17 is hinged to one side of a fixed disk 19, the other side of the fixed disk 19 is fixedly connected to the end of a telescopic rod 20, the outer wall of the telescopic rod 20 is provided with a telescopic spring 21, and the top of the telescopic spring 21 is provided with a connecting plate 18.

[0025] In one embodiment of the utility model, the outer surface of the cross bar 12 is slidably connected to the inner surface of the quenching box 7, the inner wall of the quenching box 7 is provided with a slide groove 15, the end of the fixing spring 16 away from the slide groove 15 is fixedly connected to the side wall of the slider 14, the top of the closing plate 17 is hinged to the inner wall of the quenching box 7, the telescopic spring 21 is sleeved on the outer wall of the telescopic rod 20, the side wall of the quenching furnace 1 is fixedly connected to the end of the inclined plate 22, the upper surface of the inclined plate 22 is fixedly connected to the bottom of the anti-slip strip 23, the inclined plate 22 is located on the side of the quenching furnace 1 close to the conveying assembly 2, the conveying assembly 2 is composed of a conveyor belt, a mounting frame, two sets of conveying rollers and a motor, the motor drives the conveying rollers for transmission, so that the transmission belt body conveys the sucker rod, the medium frequency induction heating furnace 3 is a device for heating metal materials by generating high temperature by electromagnetic field induction, when the metal material enters the induction area, because the metal has good conductivity, the magnetic field will pass through the metal surface and induce eddy current, the magnetic field induced current generated by the eddy current will form resistance heat inside the metal, thereby heating the metal to a high temperature. The larger the eddy current, the more significant the heating effect. By adjusting the power output power, operating frequency, induction coil design and other parameters of the medium frequency induction furnace, the eddy current size and heating effect can be adjusted to meet specific heating requirements. The medium frequency induction heating furnace 3 is a well-known technology in the art and will not be elaborated on here. The surface of the quenching box 7 is penetrated with through holes distributed at equal distances to facilitate the coolant entering the quenching box 7 from the through holes after the quenching box 7 enters the quenching furnace 1. The inclined direction of the inclined plate 22 is set toward one side of the conveying component 2. Both ends of the telescopic rod 20 are connected by a fixed plate 19. The movable frame 6 is set in an L-shaped frame. The side wall of the quenching furnace 1 is provided with a drain pipe, and the end of the drain pipe is closed by a sealing cover.

[0026] In the present invention, when the workpiece needs to be quenched, the workpiece is first placed inside the quenching box 7 so that the workpiece is located between the push plate 13 and the closing plate 17, and then the two sets of cylinders 5 are driven, and the cylinders 5 drive the moving frame 6 to descend so that the quenching box 7 enters the interior of the quenching furnace 1 for quenching. When the quenching is completed, the cylinders 5 drive the quenching box 7 to rise, and at this time the electric push rod 9 drives the extrusion plate 10 to approach the contact plate 11, so that the contact plate 11 drives the cross bar 12 to squeeze the push plate 13, and at this time the push plate 13 drives the slider 14 to slide in the inner part of the slide groove 15. The fixed spring 16 is stretched accordingly, so that the pushing plate 13 pushes the workpiece, and the workpiece gradually moves to the closing plate 17. The closing plate 17 is opened by force, and at the same time, the telescopic rod 20 and the telescopic spring 21 are stretched, so that the workpiece falls out of the quenching box 7, and finally the workpiece falls on the surface of the inclined plate 22. Due to the setting of the anti-slip strip 23, the impact of the rolling of the workpiece is buffered, and the workpiece falls to the conveyor belt of the conveying assembly 2 for conveying until it enters the interior of the medium frequency induction heating furnace 3 for tempering. The tempered workpiece is taken out manually, thereby completing the quenching and tempering function of the workpiece.

[0027] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A medium-frequency induction heating quenching and tempering device for a sucker rod, comprising a quenching furnace (1), a transmission assembly (2) being arranged on one side of the quenching furnace (1), and a medium-frequency induction heating furnace (3) being arranged at the bottom of one end of the transmission assembly (2), characterized in that: The quenching furnace (1) is provided with a quenching structure inside, and the quenching structure comprises: A fixed plate (4), the side wall of the quenching furnace (1) is fixedly connected to the end of the fixed plate (4), the top of the fixed plate (4) is fixedly connected to the fixed end of the cylinder (5), the output end of the cylinder (5) is fixedly connected to the surface of the moving frame (6), and the end of the moving frame (6) is fixedly connected to the upper surface of the quenching box (7); a mounting plate (8), the side wall of the quenching furnace (1) being fixedly connected to the end of the mounting plate (8), the side wall of the mounting plate (8) being fixedly connected to the fixed end of an electric push rod (9), the output end of the electric push rod (9) being fixedly connected to the side wall of an extrusion plate (10), a contact plate (11) being arranged outside the extrusion plate (10), and the side wall of the contact plate (11) being fixedly connected to the end of a cross bar (12); A push plate (13), the other end of the cross bar (12) is fixedly connected to the side wall of the push plate (13), the bottom of the push plate (13) is fixedly connected to the top of the slider (14), the bottom of the slider (14) is slidably connected to the inside of the slide groove (15), and the inner wall of the slide groove (15) is fixedly connected to the end of the fixed spring (16); A closing plate (17), wherein the side wall of the quenching box (7) is provided with a closing plate (17), one side of the closing plate (17) is hingedly connected to a fixed plate (19), the other side of the fixed plate (19) is fixedly connected to the end of a telescopic rod (20), an outer wall of the telescopic rod (20) is provided with a telescopic spring (21), and a connecting plate (18) is provided on the top of the telescopic spring (21).

2. The medium frequency induction heating quenching and tempering device for sucker rods according to claim 1, characterized in that: The outer surface of the cross bar (12) is slidably connected to the inner surface of the quenching box (7), and the inner wall of the quenching box (7) is provided with a sliding groove (15).

3. The medium frequency induction heating quenching and tempering device for sucker rods according to claim 1, characterized in that: One end of the fixing spring (16) away from the sliding groove (15) is fixedly connected to the side wall of the sliding block (14).

4. The medium frequency induction heating quenching and tempering device for sucker rods according to claim 1, characterized in that: The top of the closing plate (17) is hingedly connected to the inner wall of the quenching box (7), and the telescopic spring (21) is sleeved on the outer wall of the telescopic rod (20).

5. The medium frequency induction heating quenching and tempering device for sucker rods according to claim 1 is characterized in that: The end of an inclined plate (22) is fixedly connected to the side wall of the quenching furnace (1), and the bottom of an anti-slip strip (23) is fixedly connected to the upper surface of the inclined plate (22).

6. The medium frequency induction heating quenching and tempering device for sucker rods according to claim 5, characterized in that: The inclined plate (22) is located on a side of the quenching furnace (1) close to the conveying assembly (2).