PEM electrolyzed water electrolytic bath activation device
By designing a PEM electrolytic water electrolytic cell activation device including a hydrogen tank, a strong electric field tank and a storage tank, the problems of complex operation and low activation efficiency in the prior art are solved, and the efficient activation and performance stability of the electrolytic cell are achieved.
Patent Information
- Application Number
- CN202421386525.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing PEM electrolytic cell activation process is complex and lacks integrated or integrated equipment, resulting in low activation efficiency and poor bonding between the catalyst layer and the proton exchange membrane, affecting the performance of the electrolytic cell.
A PEM electrolytic water electrolytic cell activation device including a hydrogen tank, a strong electric field tank and a storage tank is designed. The flexible transport of electrolytic cells between different bins through cross-shaped transportation tracks and transportation vehicles is realized. The independent bin design is used to match different functions to ensure the efficiency and safety of activation treatment.
It realizes efficient activation of the electrolytic cell, reduces operational complexity and labor costs, improves activation efficiency and performance stability of the electrolytic cell, and extends the service life of the electrolytic cell.
Smart Images

Figure CN222846845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic cell activation devices, in particular to a PEM water electrolysis electrolytic cell activation device. Background Art
[0002] Hydrogen energy is a clean, efficient, renewable energy source. Using hydrogen energy to replace fossil energy is considered an effective way to solve the energy shortage and environmental pollution problems currently facing the world. Water electrolysis is one of the most effective technologies for producing high-purity hydrogen. Especially when combined with renewable energy power generation technology, it can not only effectively absorb "abandoned electricity" and has good economic efficiency, but also realize a cleaner hydrogen production method, which has broad application prospects.
[0003] Proton exchange membrane (PEM) water electrolysis hydrogen production device has become a new generation of water electrolysis hydrogen production device due to its advantages of small size, compact structure, strong pressure resistance, large working current and high hydrogen production purity. In actual operation, PEM electrolyzer needs to be activated for a long time in order to reduce the transmission impedance of protons, improve the transmission channel of proton water, gas, etc., so that the performance of the electrolyzer can be stabilized and the activation efficiency can be improved. However, this activation time is long and requires continuous load, resulting in high pure water and electricity costs and low efficiency. Poor control of temperature and water flow may affect the shedding of the membrane electrode catalyst layer, resulting in limited life.
[0004] The activation process in the prior art generally involves placing the electrolyzer directly on a test platform, then heating it and applying a gradient current to fully activate it. This activation method requires repeated switching of constant current and constant voltage, and the operation is complicated. In addition, some test platforms do not propose one-piece or integrated equipment for the activation process of PEM electrolyzers. Therefore, the activation process is mostly disordered and irregular, and the operation is inconvenient, which is also one of the main reasons for low efficiency. What is more serious is that the poor selection of activation process and equipment will also cause problems such as poor bonding between the catalyst layer and the proton exchange membrane during the use of the electrolyzer, thereby increasing the resistance, affecting the activity of the membrane electrode, and restricting the performance of the PEM electrolyzer. Utility Model Content
[0005] In order to overcome the above problems existing in the prior art, the utility model provides a PEM water electrolysis electrolyzer activation device.
[0006] The utility model discloses a PEM water electrolysis electrolyzer activation device, comprising a hydrogen bin, a strong electric field bin and a storage bin, wherein transport tracks are arranged between the hydrogen bin, the strong electric field bin and the storage bin, the hydrogen bin is used for heating the electrolyzer and introducing nitrogen for replacement, the strong electric field bin is used for high electric potential activation of the electrolyzer, and gas and pure water are introduced into the storage bin respectively to seal the electrolyzer.
[0007] On this basis, the transport track is cross-shaped, and the four ends of the transport track are respectively provided with a hydrogen warehouse, a strong electric field warehouse, a storage warehouse and a lifting platform. A track turning wheel is rotatably provided at the middle position of the transport track, and a transport trolley loaded with electrolytic cells is slidably provided on the transport track.
[0008] On this basis, the hydrogen warehouse, strong electric field warehouse and storage warehouse are all equipped with transport racks for placing transport carts. One end of the transport rack is rotatably connected to the opening of each warehouse body, and the other end is controlled by a cylinder to perform lifting movement within the warehouse body.
[0009] On this basis, one end of the transport frame located in the warehouse body is provided with a protective fence for the transport trolley.
[0010] On this basis, a plurality of cylinders are arranged in an array on the guardrail.
[0011] On this basis, the transport trolley is made of high temperature resistant material, and the surface is coated with insulating paint and waterproof paint in sequence.
[0012] On this basis, the hydrogen warehouse, the strong electric field warehouse and the storage warehouse are all provided with sealing covers.
[0013] On this basis, a ramp plate is arranged at the joint of the lifting platform.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] (1) The utility model realizes independent step-by-step treatment of the electrolytic cell by setting up a hydrogen warehouse, a strong electric field warehouse, and a storage warehouse. Nitrogen is first introduced into the hydrogen warehouse to replace the air to avoid explosion. After ensuring safety, heating and reduction are performed to remove oxides on the surface of key components and catalyst layers inside the electrolytic cell, such as oxygen, ozone and other organic and inorganic oxides, to fully expose active sites; then the strong electric field warehouse is used for potential activation to order the transmission channels of electrons and protons; finally, the storage field is filled with an inert gas atmosphere, and the electrolytic cell is placed in the warehouse before pure water is introduced for sealing; compared with the existing field, the device adopts an independent warehouse design to match different functions. In addition, in order to ensure the activation treatment efficiency and the convenience of operation, the device is provided with a transport track between several warehouses to facilitate the movement of electrolytic cells with larger tonnage between several warehouses;
[0016] (2) The utility model adopts a cross-shaped transport track, and several bins are arranged at each end. A transport trolley is arranged on the transport track, and a track steering wheel is arranged at the middle part of the transport track, which can effectively realize the efficient transportation of large-tonnage electrolytic cells, and is easy to operate and saves manpower;
[0017] (3) In the utility model, the electrolytic cell can be moved forward and backward in each bin by lifting the transport frame, which saves time and effort. At the same time, a rotating connection type transport frame is adopted, that is, one end of the transport frame is connected to the transport track, which makes it easier for the transport trolley loaded with the electrolytic cell to enter the transport frame more smoothly.
[0018] (4) In the present invention, a guardrail is provided on the transport frame. The guardrail-type protective device is conducive to ventilation of the electrolytic cell on the one hand, and on the other hand, a cylinder is added to the guardrail, which can roll against and rub against the electrolytic cell or the transport trolley, without causing damage to the electrolytic cell or the transport trolley, and is also conducive to the evacuation of the transport trolley or the electrolytic cell;
[0019] (5) The utility model uses a transport trolley made of high temperature resistant material and coated with insulating paint on the surface, which has high safety and durability. The transport trolley made of high temperature resistant material and the adjustable transport frame design reduce the equipment maintenance cost; the design of the transport trolley and the transport frame takes into account the stability and safety of the electrolytic cell, and the setting of the guardrail and the cylinder avoids accidental damage to the electrolytic cell during transportation. In addition, intelligent operation also reduces the risk of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is an overall schematic diagram of the activation device of the utility model;
[0021] Figure 2 This is a schematic diagram of the activation device of the utility model from another angle;
[0022] Figure 3 yes Figure 2 A partial enlarged view of middle A;
[0023] In the figure: 1. transport track, 2. hydrogen warehouse, 3. strong electric field warehouse, 4. storage warehouse, 5. lifting platform, 6. ramp plate, 7. sealing cover, 8. track turning plate, 9. transport trolley, 10. transport rack, 11. guardrail, 12. cylinder, 13. electrolytic cell. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0025] The utility model discloses a PEM water electrolysis electrolyzer activation device, comprising a cross-shaped transport track 1, at the four tail ends of the cross-shaped transport track 1 are respectively connected and installed a hydrogen bin 2, a strong electric field bin 3, a storage bin 4 and a lifting platform 5, a multifunctional bin body design, the hydrogen bin 2, the strong electric field bin 3, the storage bin 4 respectively have different functions, can meet the electrolytic cell activation process in a variety of needs, such as heating, strong potential activation, sealing and the like.
[0026] Each bin is provided with a sealing cover 7 which is controlled to rise and fall by a pneumatic cylinder or a hydraulic cylinder to seal each bin; a track steering wheel 8 is rotatably provided at the middle position of the transport track 1 to achieve the connection between the transport tracks 1; a transport trolley 9 loaded with an electrolytic cell 13 is slidably provided on the transport track 1.
[0027] A commonly used heating device in the field, such as a heating element such as a resistance wire, is arranged in the hydrogen warehouse 2 to realize heating in the warehouse. When the electrolytic cell 13 is placed, the electrolytic cell 13 can be heated. At the same time, an air inlet pipe and an air outlet pipe with an electromagnetic switch valve are arranged in the hydrogen warehouse 2 to allow nitrogen to be introduced into the warehouse for air replacement;
[0028] The strong electric field chamber 3 adopts the commonly used circuit setting in the existing field, so that the chamber has electric field capability after connecting the power supply, and the electrolytic cell 13 can be activated with a strong electric potential when the electrolytic cell 13 is placed in the chamber;
[0029] The storage bin 4 is provided with an air inlet pipe, an air outlet pipe, a water inlet pipe and a water outlet pipe with electromagnetic switch valves, through which inert gas can be introduced and then pure water can be introduced to seal the electrolytic cell 13;
[0030] In addition, control panels are provided in the hydrogen warehouse 2, the strong electric field warehouse 3 and the storage warehouse 4. The electrical components in each warehouse can be controlled by the control panel through the circuit to ensure intelligence. The control method is the existing method, which greatly simplifies the operation process and improves work efficiency.
[0031] refer to Figure 1 The track steering wheel 8 is controlled by a servo motor to achieve fixed-angle rotation. In this solution, the rotation angle is set to 90 degrees, that is, after the track steering wheel 8 rotates 90 degrees, it can be connected with the horizontal track or the vertical track of the cross-shaped transport track 1, so that the transport trolley 9 can be transported to the corresponding warehouse along the corresponding track. Through the design of the cross-shaped transport track 1 and the track steering wheel 8, the flexible transportation of the electrolytic cell between different warehouses is realized, which meets the needs of different activation steps. The modular design is adopted, and the various components can be disassembled and combined, which is convenient for flexible configuration and expansion according to different activation needs.
[0032] refer to Figure 1 The lifting platform 5 is controlled by a cylinder to realize the lifting movement, and the lifting platform 5 is also provided with a track for the limited sliding movement of the transport trolley 9. In addition, a ramp plate 6 is further provided at the connection with the lifting platform 5 to facilitate the transport trolley 9 to enter the lifting platform 5.
[0033] refer to Figure 2 and Figure 3The hydrogen warehouse 2, the strong electric field warehouse 3, and the storage warehouse 4 of the activation device are all provided with a transport rack 10 for the transport trolley 9 to be placed. One end of the transport rack 10 is rotatably connected to the opening of each warehouse body, and the other end is controlled by a cylinder to do lifting movement in the warehouse body, that is, after the cylinder is fixed inside the warehouse body, its telescopic rod is hinged with the bottom of the transport rack 10, at this time, it can drive one end of the transport rack 10 to lift in an arc shape, that is, the transport rack 10 can achieve the movement in and out of the warehouse body. In order to facilitate the placement of the electrolytic cell 13, the end of the transport rack 10 located in the warehouse body is provided with a guardrail 11 for the transport trolley 9, and at the same time, a plurality of cylinders 12 are arranged in an array on the guardrail 11 to resist the rolling of the transport trolley 9. At the same time, a track is also provided on the transport rack 10 to facilitate the limited mobile transportation of the transport trolley 9 thereon.
[0034] In addition, the transport trolley 9 is made of high temperature resistant materials, such as silicon carbide, etc., and its surface is coated with insulating paint and waterproof paint in turn. The transport trolley is made of high temperature resistant materials and coated with insulating paint and waterproof paint, which enhances its adaptability and durability. At the same time, its design takes into account the effective cooperation with the transport rack to ensure the stability and safety of the electrolytic cell during transportation.
[0035] An electric field generator with adjustable electric potential strength is provided in the strong electric field warehouse 3. The electric field generator automatically adjusts the electric field strength according to the activation state of the electrolytic cell 13 through an intelligent control system to achieve an efficient and safe activation process. A nitrogen circulation and recovery system is provided in the hydrogen warehouse 2. The system can recover unconsumed nitrogen during the nitrogen replacement process, reduce resource waste and reduce operating costs. A gas and pure water quality monitoring system is provided in the storage warehouse 4. The system can monitor and adjust the quality of the gas and the purity of the pure water in real time to ensure the environmental stability during the sealing process of the electrolytic cell 13.
[0036] The PEM water electrolysis electrolyzer activation device is equipped with a remote monitoring and maintenance system, which realizes remote monitoring and fault diagnosis of the entire activation process through wireless communication technology, improves the reliability and maintenance efficiency of the equipment, and can also be equipped with automatic update and maintenance software functions to ensure that the device always remains in the best operating state.
[0037] The working principle of the utility model is as follows: in actual use, after the electrolytic cell 13 is placed on the transport trolley 9, the transport trolley 9 enters the lifting platform 5 along the ramp plate, and is raised to the transport track 1 by the lifting platform 5, the transport trolley 9 enters the cross-shaped transport track 1, and moves along it, and the track steering wheel 8 is controlled to rotate to a certain position in advance, so that the transport trolley 9 can be smoothly moved to the position of the hydrogen warehouse 2, and the transport frame 10 of the hydrogen warehouse 2 is controlled to be horizontal, which is convenient for the transport trolley 9 to enter the transport frame 10, and then the transport frame 10 is controlled to sink into the warehouse, and finally the sealing cover 7 is closed, and nitrogen is first introduced into the hydrogen warehouse 2 to replace the air to avoid explosion, and then heating and reduction are performed after ensuring safety; then in the same way, the transport trolley 9 loads the electrolytic cell 13 and enters the strong electric field warehouse 3, and the strong electric field warehouse 3 is activated by electric potential after the power is connected, so that the transmission channel of electrons and protons is ordered; finally, it enters the storage warehouse 4, and the storage warehouse 4 is filled with inert gas at the same time, and then pure water is introduced for sealing.
[0038] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation", "screwing", "pad installation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0040] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A PEM water electrolysis electrolyzer activation device, characterized in that: The invention comprises a hydrogen warehouse (2), a strong electric field warehouse (3) and a storage warehouse (4), wherein a transport track (1) is arranged between the hydrogen warehouse (2), the strong electric field warehouse (3) and the storage warehouse (4), the hydrogen warehouse (2) is used for heating the electrolytic cell (13) and introducing nitrogen for replacement, the strong electric field warehouse (3) is used for high electric potential activation of the electrolytic cell (13), and gas and pure water are introduced into the storage warehouse (4) respectively to seal the electrolytic cell (13).
2. The PEM water electrolysis cell activation device according to claim 1, characterized in that: The transport track (1) is cross-shaped, and the four ends of the transport track (1) are respectively provided with a hydrogen warehouse (2), a strong electric field warehouse (3), a storage warehouse (4) and a lifting platform (5). A track turning plate (8) is rotatably provided at the middle position of the transport track (1), and a transport trolley (9) loaded with an electrolytic cell (13) is slidably provided on the transport track (1).
3. The PEM water electrolysis cell activation device according to claim 1, characterized in that: The hydrogen warehouse (2), the strong electric field warehouse (3) and the storage warehouse (4) are all provided with a transport frame (10) for placing a transport trolley (9). One end of the transport frame (10) is rotatably connected to the opening of each warehouse body, and the other end is controlled by a cylinder to perform lifting movement inside the warehouse body.
4. The PEM water electrolysis cell activation device according to claim 3, characterized in that: The transport frame (10) is provided with a protective fence (11) at one end located in the warehouse body for protecting the transport trolley (9).
5. The PEM water electrolysis cell activation device according to claim 4, characterized in that: A plurality of cylinders (12) are arranged in an array on the guardrail (11).
6. The PEM water electrolysis cell activation device according to claim 2, characterized in that: The transport trolley (9) is made of high temperature resistant material, and its surface is coated with insulating paint and waterproof paint in sequence.
7. The PEM water electrolysis cell activation device according to claim 1, characterized in that: The hydrogen warehouse (2), the strong electric field warehouse (3) and the storage warehouse (4) are all provided with sealing covers (7).
8. The PEM water electrolysis cell activation device according to claim 2, characterized in that: A ramp plate (6) is provided at the connection point of the lifting platform (5).