Energy-saving type weft insertion system of air jet loom
By designing compact air passages and embedded structure joints and solenoid valves in the weft guide system of the air jet loom, the problems of air pressure loss and instability in the weft guide system of the air jet loom are solved, the service life of the solenoid valve is extended, and the use of multi-spray fabrics is realized.
Patent Information
- Application Number
- CN202421839917.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The weft introduction system of existing air jet looms has problems of compressed air loss and unstable air pressure, which leads to a reduced weft entry rate, and the solenoid valve has a large weight, a short service life, and limited installation space, making it impossible to achieve multi-spray fabrics.
The integrated device of main spray and solenoid valve, the integrated device of auxiliary spray and solenoid valve and the integrated device of auxiliary spray and solenoid valve are adopted. By designing a compact air path inside the valve seat, the length of the air path is reduced. The embedded structure joints and solenoid valves are used to ensure a firm installation and good sealing.
It effectively reduces air pressure loss, improves air pressure stability, reduces vibration of solenoid valves, extends its service life, and realizes the use of multi-spray fabrics.
Smart Images

Figure CN222846935U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of looms, and particularly relates to an energy-saving weft insertion system for an air jet loom. Background Art
[0002] As a key component of the loom, the weft insertion system of the air jet loom mainly uses the high-speed airflow generated when compressed air is released through small holes to pull the weft yarn through the shed to achieve the weft insertion function. The weft insertion system of the air jet loom is mainly composed of the main jet, auxiliary main jet and auxiliary jet device. At present, the main jet, auxiliary main jet, auxiliary jet and solenoid valve of most air jet looms on the market are connected through air pipes. In particular, the wider the reed width and the longer the air path, the disadvantage of transmitting compressed air through air pipes is that the loss of compressed air in the air pipeline cannot be avoided, and there is also a lag in the transmission process. The use of traditional structures will cause serious loss of compressed air and reduce the weft insertion rate.
[0003] The solenoid valve used in the prior art belongs to the traditional solenoid valve structure, which is the model currently used in the conventional configuration of the air jet loom. This type of solenoid valve is large in size and weight, and the installation space is limited, and it is impossible to achieve multi-spray fabrics. At the same time, the main spray device and the auxiliary spray device need to follow the loom beating mechanism to continuously swing at high speed. Since the solenoid valve is heavy and is fixed on the valve seat by screw holes, the continuous high-frequency swing is bound to have a great impact on the service life of the solenoid valve.
[0004] In addition, in the prior art, ordinary quick-connect connectors are used as the constant air jet pipe connectors in the main spray device and the auxiliary main spray device. This type of connector has two major disadvantages: ① The main spray device swings rapidly with the loom, and the use of quick-connect connectors will cause the air pipe connection to be loose and the air pipe is very easy to detach; ② Because the air pressure of the constant air jet pipeline is much lower than the air pressure of the main air circuit connected to the solenoid valve, when the solenoid valve is opened to intake air, part of the air pressure will rush into the constant air jet path, causing air pressure loss, resulting in unstable air pressure, and greatly reducing the purpose of energy saving.
[0005] Therefore, how to overcome the above technical defects is a problem that needs to be solved urgently by those skilled in the art. Utility Model Content
[0006] The utility model aims to provide an energy-saving weft insertion system for an air jet loom, which can effectively reduce air pressure loss and improve air pressure stability.
[0007] In order to solve the above technical problems, the utility model provides an energy-saving weft insertion system for an air jet loom, comprising: a main jet and a solenoid valve integrated device, and / or, an auxiliary main jet and a solenoid valve integrated device, and / or, an auxiliary jet and a solenoid valve integrated device;
[0008] Wherein, the main spray and solenoid valve integrated device comprises a main spray valve seat, a main spray air intake pipe joint, a main spray normal spray air intake pipe joint, a main spray solenoid valve, a main spray core and a main spray nozzle, wherein the main spray valve seat is provided with a main spray solenoid valve installation cavity for installing the main spray solenoid valve, a main spray core channel for installing the main spray core, a main spray normal spray air intake pipe joint installation hole for installing the main spray normal spray air intake pipe joint, a main spray cavity channel and a main spray intake pipe joint installation hole for installing the main spray air intake pipe joint, respectively; the main spray solenoid valve installation cavity and the main spray core channel are communicated through the main spray cavity channel, the main spray normal spray air intake pipe joint installation hole is communicated with the main spray core channel, the main spray air intake pipe joint installation hole is communicated with the main spray solenoid valve installation cavity, the main spray core channel runs through the main spray valve seat, and the main spray core is connected with the main spray nozzle;
[0009] The auxiliary main spray and solenoid valve integrated device comprises an auxiliary main spray valve seat, an auxiliary main spray normal spray air intake pipe joint, an auxiliary main spray core, an auxiliary main spray solenoid valve, an auxiliary main spray air intake pipe joint and an auxiliary main spray nozzle pipe, wherein the auxiliary main spray valve seat is provided with an auxiliary main spray solenoid valve installation cavity for installing the auxiliary main spray solenoid valve, an auxiliary main spray core passage for installing the auxiliary main spray core, an auxiliary main spray normal spray air intake pipe joint installation hole for installing the auxiliary main spray normal spray air intake pipe joint, an auxiliary main spray air intake pipe joint installation hole for installing the auxiliary main spray air intake pipe joint and an auxiliary main spray cavity passage, the auxiliary main spray solenoid valve installation cavity and the auxiliary main spray core passage are connected through the auxiliary main spray cavity passage, the auxiliary main spray core passage passes through the auxiliary main spray valve seat, and the auxiliary main spray core is connected to the auxiliary main spray nozzle pipe;
[0010] The auxiliary spray and solenoid valve integrated device comprises an auxiliary spray solenoid valve seat, an auxiliary spray solenoid valve, an auxiliary spray air inlet pipe joint, an auxiliary spray air outlet pipe joint and an auxiliary nozzle, wherein the auxiliary spray solenoid valve seat is provided with an auxiliary spray solenoid valve installation cavity for installing the auxiliary spray solenoid valve, an air inlet channel for installing the auxiliary spray air inlet pipe joint and an air outlet channel for installing the auxiliary spray air outlet pipe joint, and the auxiliary spray air outlet pipe joint is connected to the auxiliary nozzle at one end away from the air outlet channel;
[0011] The main injection and normal injection air intake pipe joint and / or the auxiliary main injection and normal injection air intake pipe joint both adopt a one-way flow embedded structure.
[0012] Optionally, in the above-mentioned energy-saving weft insertion system of the air jet loom, the main jet solenoid valve installation cavity includes a first solenoid valve air inlet cavity and a first solenoid valve air outlet cavity, and the main jet cavity channel is used to connect the first solenoid valve air outlet cavity and the main jet core channel;
[0013] And / or, the auxiliary main spray solenoid valve installation cavity comprises a second solenoid valve air inlet cavity and a second solenoid valve air outlet cavity, and the auxiliary main spray cavity channel is used to connect the second solenoid valve air outlet cavity and the auxiliary main spray core channel;
[0014] And / or, the auxiliary injection solenoid valve installation cavity includes a third solenoid valve air inlet cavity and a third solenoid valve air outlet cavity, the air inlet passage is connected to the third solenoid valve air inlet cavity, and the third solenoid valve air outlet cavity is connected to the air outlet passage.
[0015] Optionally, in the above-mentioned energy-saving weft insertion system of the air jet loom, one end of the main jet air inlet pipe joint is embedded in the main jet air inlet pipe joint installation hole, and the other end of the main jet air inlet pipe joint is used to lock with the air pipe through a nut;
[0016] And / or, one end of the main spray and normal spray air inlet pipe joint is embedded in the main spray and normal spray air inlet pipe joint installation hole, and the other end of the main spray and normal spray air inlet pipe joint is used to lock with the air pipe through a nut;
[0017] And / or, the main spray solenoid valve is embedded in the main spray solenoid valve installation cavity;
[0018] And / or, one end of the auxiliary main spray normal spray air intake pipe joint is embedded in the auxiliary main spray normal spray air intake pipe joint installation hole, and the other end of the auxiliary main spray normal spray air intake pipe joint is used to lock with the air pipe through a nut;
[0019] And / or, one end of the auxiliary main jet air intake pipe joint is embedded in the auxiliary main jet air intake pipe joint installation hole, and the other end of the auxiliary main jet air intake pipe joint is used to lock with the air pipe through a nut;
[0020] And / or, the auxiliary main spray solenoid valve is embedded in the auxiliary main spray solenoid valve installation cavity;
[0021] And / or, one end of the auxiliary injection air intake pipe joint is embedded in the air intake passage, and the other end of the auxiliary injection air intake pipe joint is used to lock with the air pipe through a nut;
[0022] And / or, one end of the auxiliary air outlet pipe joint is embedded in the air outlet channel, and the other end of the auxiliary air outlet pipe joint is connected to the auxiliary nozzle;
[0023] And / or, the auxiliary injection solenoid valve is embedded in the auxiliary injection solenoid valve installation cavity.
[0024] Optionally, in the above-mentioned energy-saving weft insertion system of the jet loom, the main spray solenoid valve, and / or the auxiliary main spray solenoid valve, and / or the auxiliary spray solenoid valve, adopt a cylindrical structure.
[0025] Optionally, in the above-mentioned energy-saving weft insertion system of the jet loom, the main jet core, the main jet pipe, the main jet air inlet pipe joint and the main jet solenoid valve are multiple in one-to-one correspondence.
[0026] Optionally, in the above-mentioned energy-saving weft insertion system of the jet loom, the number of the auxiliary main spray and solenoid valve integrated devices is multiple, and / or the number of the auxiliary spray and solenoid valve integrated devices is multiple.
[0027] Optionally, in the above-mentioned energy-saving weft insertion system of the air jet loom, the auxiliary main jet and solenoid valve integrated device is connected in series with the main jet and solenoid valve integrated device.
[0028] Optionally, in the above-mentioned energy-saving weft insertion system of the jet loom, the integrated main nozzle and solenoid valve device is installed on an independent sley of the energy-saving weft insertion system of the jet loom, the integrated auxiliary main nozzle and solenoid valve device is installed on the wall panel of the energy-saving weft insertion system of the jet loom, and the integrated auxiliary nozzle and solenoid valve device is installed on the sley of the energy-saving weft insertion system of the jet loom.
[0029] Optionally, in the above-mentioned energy-saving weft insertion system of the air jet loom, the main air jet chamber channel is provided with a first opening on the main jet valve seat, and the first opening is sealed by a sealing sheet;
[0030] And / or, the auxiliary main jet chamber channel is provided with a second opening on the auxiliary main jet valve seat, and the second opening is sealed by an airway sealing plug.
[0031] Optionally, in the above-mentioned energy-saving weft insertion system of the jet loom, the main jet valve seat has an upper layer and a lower layer, the side of the upper layer is provided with the main jet normal jet air inlet pipe joint mounting hole, the main jet core channel penetrates the upper layer in the front-to-back direction, the side of the lower layer is provided with the main jet air inlet pipe joint mounting hole, the front side of the lower layer is provided with the main jet solenoid valve mounting cavity, and a main jet cavity channel is provided between the upper layer and the lower layer.
[0032] The utility model provides an energy-saving weft insertion system for an air jet loom, and its beneficial effects are:
[0033] By improving at least one of the main spray and solenoid valve integrated device, the auxiliary main spray and solenoid valve integrated device, and the auxiliary spray and solenoid valve integrated device, and by designing an air path inside the valve seat, compared with the air pipe connection method used in the prior art, the air path channel is made more compact and the air flow path is closer, which can effectively reduce the pipeline gas residue, improve the response time of the spray component, and speed up the air pressure establishment time of the spray component. At the same time, each joint, solenoid valve and spray core are installed on the mounting position on the valve seat through an embedded structure, so that the installation is firm and the sealing is good. The main spray normal spray air inlet pipe joint and / or the auxiliary main spray normal spray air inlet pipe joint both adopt a special one-way flow embedded structure, which can meet the circulation method that the gas can only be inhaled in one direction and cannot be discharged in the opposite direction, effectively reducing the air pressure loss, stabilizing the air pressure, and improving the energy saving effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0035] Figure 1-Figure 2 A schematic diagram of the structure of various components in an energy-saving weft insertion system for an air jet loom provided by an embodiment of the utility model;
[0036] Figure 3 A schematic diagram of the structure of the main spray and solenoid valve integrated device provided in an embodiment of the utility model;
[0037] Figure 4 A structural disassembly diagram of the main spray and solenoid valve integrated device provided in an embodiment of the utility model;
[0038] Figure 5 A longitudinal cross-sectional view of the main spray valve seat provided in an embodiment of the utility model;
[0039] Figure 6 A schematic diagram of the structure of the main spray valve seat provided in an embodiment of the utility model;
[0040] Figure 7 A transverse cross-sectional view of a main spray valve seat provided in an embodiment of the utility model;
[0041] Figure 8 A schematic diagram of the structure of an integrated auxiliary spray and solenoid valve device provided in an embodiment of the utility model;
[0042] Fig. 9 A longitudinal cross-sectional view of the auxiliary injection solenoid valve seat provided in an embodiment of the utility model;
[0043] Fig.10 A schematic diagram of the structure of an integrated auxiliary main spray and solenoid valve device provided in an embodiment of the utility model;
[0044] Fig.11 A longitudinal cross-sectional view of the auxiliary main spray valve seat provided by an embodiment of the utility model;
[0045] Fig.12 A schematic diagram of the structure of the main spray solenoid valve installation cavity in the main spray valve seat provided in an embodiment of the utility model.
[0046] In the above picture:
[0047] 100-main spray and solenoid valve integrated device; 110-main spray valve seat; 111-sealing sheet; 112-main spray solenoid valve installation cavity; 113-main spray cavity channel; 114-main spray normal spray air inlet pipe joint installation hole; 115-main spray core channel; 116-main spray air inlet pipe joint installation hole; 117-first solenoid valve air inlet cavity; 118-first solenoid valve air outlet cavity; 120-main spray air inlet pipe joint; 130-main spray normal spray air inlet pipe joint; 140-main spray solenoid valve; 150-main spray core; 160-main spray nozzle;
[0048] 200-integrated device of auxiliary spray and solenoid valve; 210-seat of auxiliary spray solenoid valve; 211-mounting cavity of auxiliary spray solenoid valve; 212-air inlet passage; 213-air outlet passage; 220-auxiliary spray solenoid valve; 230-auxiliary spray air inlet pipe joint; 240-auxiliary spray air outlet pipe joint; 250-auxiliary nozzle;
[0049] 300-Independent sley;
[0050] 400 - sley;
[0051] 500-integrated device of auxiliary main spray and solenoid valve; 510-valve seat of auxiliary main spray; 511-mounting cavity of auxiliary main spray solenoid valve; 512-spray core channel of auxiliary main spray; 513-mounting hole of air intake pipe joint of auxiliary main spray; 514-mounting hole of air intake pipe joint of auxiliary main spray; 515-airway sealing plug; 516-sparging cavity channel of auxiliary main spray; 520-air intake pipe joint of auxiliary main spray; 530-spray core of auxiliary main spray; 540-solenoid valve of auxiliary main spray; 550-air intake pipe joint of auxiliary main spray; 560-spray pipe of auxiliary main spray. DETAILED DESCRIPTION
[0052] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0053] The core of the utility model is to provide an energy-saving weft insertion system for an air jet loom, which can effectively reduce air pressure loss and improve air pressure stability.
[0054] In order to enable those skilled in the art to better understand the technical solution provided by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0055] Specifically, please refer to Figure 1-Figure 12 The utility model provides an energy-saving weft insertion system for an air jet loom, comprising: a main jet and solenoid valve integrated device 100, and / or an auxiliary main jet and solenoid valve integrated device 500, and / or an auxiliary jet and solenoid valve integrated device 200.
[0056] Among them, Figure 3-Figure 7 As shown, the main spray and solenoid valve integrated device 100 includes a main spray valve seat 110, a main spray air intake pipe joint 120, a main spray normal spray air intake pipe joint 130, a main spray solenoid valve 140, a main spray core 150 and a main spray nozzle 160. The main spray valve seat 110 is provided with a main spray solenoid valve installation cavity 112 for installing the main spray solenoid valve 140, a main spray core channel 115 for installing the main spray core 150, and a main spray normal spray air intake pipe joint installation hole 110 for installing the main spray normal spray air intake pipe joint 130. 4. The main jet chamber channel 113 and the main jet air inlet pipe joint installation hole 116 for installing the main jet air inlet pipe joint 120, the main jet solenoid valve installation chamber 112 and the main jet core channel 115 are connected through the main jet chamber channel 113, the main jet air inlet pipe joint installation hole 114 is connected to the main jet core channel 115, the main jet air inlet pipe joint installation hole 116 is connected to the main jet solenoid valve installation chamber 112, the main jet core channel 115 passes through the main jet valve seat 110, and the main jet core 150 is connected to the main jet nozzle 160. One end of the main jet nozzle core 150 and the main jet nozzle 160 are simultaneously installed in the main jet core channel 115, and the other end of the main jet nozzle 160 is exposed.
[0057] like Figure 10-11As shown, the auxiliary main spray and solenoid valve integrated device 500 includes an auxiliary main spray valve seat 510, an auxiliary main spray normal spray air intake pipe joint 520, an auxiliary main spray core 530, an auxiliary main spray solenoid valve 540, an auxiliary main spray air intake pipe joint 550 and an auxiliary main spray nozzle 560. The auxiliary main spray valve seat 510 is provided with an auxiliary main spray solenoid valve installation cavity 511 for installing the auxiliary main spray solenoid valve 540, an auxiliary main spray core channel 512 for installing the auxiliary main spray core 530, and an auxiliary main spray core channel 513 for installing the auxiliary main spray core 530. The auxiliary main jet normal jet inlet pipe joint installation hole 513 of the auxiliary main jet normal jet inlet pipe joint 520, the auxiliary main jet inlet pipe joint installation hole 514 for installing the auxiliary main jet inlet pipe joint 550, and the auxiliary main jet cavity channel 516, the auxiliary main jet solenoid valve installation cavity 511 and the auxiliary main jet core channel 512 are connected through the auxiliary main jet cavity channel 516, the auxiliary main jet core channel 512 passes through the auxiliary main jet valve seat 510, and the auxiliary main jet core 530 is connected to the auxiliary main jet nozzle 560. One end of the auxiliary main jet core 530 and the auxiliary main jet nozzle 560 are simultaneously installed in the auxiliary main jet core channel 512, and the other end of the auxiliary main jet nozzle 560 is exposed.
[0058] like Figure 8-Figure 9 As shown, the integrated auxiliary spray and solenoid valve device 200 includes an auxiliary spray solenoid valve seat 210, an auxiliary spray solenoid valve 220, an auxiliary spray air inlet pipe joint 230, an auxiliary spray air outlet pipe joint 240 and an auxiliary nozzle 250. The interior of the auxiliary spray solenoid valve seat 210 is respectively provided with an auxiliary spray solenoid valve installation cavity 211 for installing the auxiliary spray solenoid valve 220, an air inlet channel 212 for installing the auxiliary spray air inlet pipe joint 230 and an air outlet channel 213 for installing the auxiliary spray air outlet pipe joint 240. The end of the auxiliary spray air outlet pipe joint 240 away from the air outlet channel 213 is connected to the auxiliary nozzle 250.
[0059] The main spray nozzle 160, the auxiliary main spray nozzle 560 and the auxiliary nozzle 250 all utilize the high-speed airflow generated when the compressed air is released through the small hole to pull the weft yarn through the shed to complete the weft insertion process.
[0060] like Fig.12 As shown, both the main jet core 150 and the auxiliary main jet core 530 can use an annular coaxial nozzle, one end of the nozzle is provided with a first inlet for connecting to the air cavity channel and a second inlet for connecting to the installation hole of the normal jet air inlet pipe joint, the other end of the nozzle is connected to the nozzle and forms a central hole located in the center and an annular hole located outside the central hole, the central hole can be connected to the second inlet, and the annular hole is connected to the first inlet, so that the gas can be ejected in a high-speed stream.
[0061] The main jet air intake pipe joint 130 and / or the auxiliary main jet air intake pipe joint 520 both adopt a special one-way flow embedded structure. One-way flow means that the main jet air intake pipe joint 130 and / or the auxiliary main jet air intake pipe joint 520 in this solution can only take in air in one direction and cannot discharge air in the opposite direction.
[0062] It should be noted that in the prior art, since the air pressure of the normal air jet circuit is much lower than the air pressure of the main air circuit connected to the solenoid valve, when the solenoid valve is opened to intake air, part of the air pressure will rush into the normal air jet circuit, causing air pressure loss, leading to unstable air pressure, and greatly reducing the energy-saving effect. The use of a one-way flow embedded structure can completely solve this problem. The one-way flow embedded structure provided in this case is a two-in-one structure of a one-way valve and an embedded joint. There is no such configuration in the current energy-saving weft insertion system of the air jet loom. It is a key design of the utility model, which can improve airflow efficiency and reduce pressure imbalance, thereby improving the performance and reliability of the entire system.
[0063] The energy-saving weft insertion system of the jet loom provided by the utility model is improved by improving at least one of the main jet and solenoid valve integrated device 100, the auxiliary main jet and solenoid valve integrated device 500 and the auxiliary jet and solenoid valve integrated device 200, and by designing an air path inside the valve seat, compared with the air pipe connection method used in the prior art, the air path channel is made more compact and the air path is closer, which can effectively reduce the pipeline gas residue, improve the response time of the jet component, and speed up the air pressure establishment time of the jet component. At the same time, each joint, solenoid valve and jet core are installed on the mounting position on the valve seat through an embedded structure, so that the installation is firm and the sealing is good. The main jet normal jet air inlet pipe joint 130 and / or the auxiliary main jet normal jet air inlet pipe joint 520 both adopt a special one-way flow embedded structure, which can meet the circulation mode that the gas can only be inhaled in one direction and cannot be discharged in the opposite direction, effectively reduce the air pressure loss, stabilize the air pressure, and improve the energy saving effect.
[0064] In a specific embodiment, the main spray solenoid valve installation cavity 112 includes a first solenoid valve air inlet cavity 117 and a first solenoid valve air outlet cavity 118 , and the main spray cavity channel 113 is used to connect the first solenoid valve air outlet cavity 118 and the main spray core channel 115 .
[0065] The auxiliary main spray solenoid valve installation cavity 511 includes a second solenoid valve air inlet cavity and a second solenoid valve air outlet cavity, and the auxiliary main spray cavity channel 516 is used to connect the second solenoid valve air outlet cavity and the auxiliary main spray core channel 512 .
[0066] The main spray solenoid valve installation chamber 112 is provided with two-stage chambers, namely, the first solenoid valve air inlet chamber 117 and the second solenoid valve air outlet chamber 118. Specifically, the main spray chamber passage 113 connects the first solenoid valve air outlet chamber 118 with the main spray core passage 115. The main spray solenoid valve installation chamber 112 is provided with two-stage chambers, which has the advantages of reducing the risk of the entire system stopping working due to a single point failure, ensuring that the main spray solenoid valve 140 operates more accurately and reliably, and improving the stability and working efficiency of the system.
[0067] The auxiliary main spray solenoid valve installation chamber 511 includes a second solenoid valve air inlet chamber and a second solenoid valve air outlet chamber, and the auxiliary main spray chamber passage 516 is used to connect the second solenoid valve air outlet chamber and the auxiliary main spray core 530 passage. The auxiliary spray solenoid valve installation chamber 211 includes a third solenoid valve air inlet chamber and a third solenoid valve air outlet chamber, the air inlet passage 212 is connected to the third solenoid valve air inlet chamber, and the third solenoid valve air outlet chamber is connected to the air outlet passage 213. Of course, the beneficial effect of the above-mentioned main spray solenoid valve installation chamber 112 being provided with a two-stage chamber is also applicable to the auxiliary main spray solenoid valve installation chamber 511 and the auxiliary spray solenoid valve installation chamber 211, which will not be elaborated here.
[0068] In a specific embodiment, one end of the main jet air intake pipe joint 120 is embedded in the main jet air intake pipe joint mounting hole 116, and the other end of the main jet air intake pipe joint 120 is used to lock with the air pipe through a nut. One end of the main jet normal jet air intake pipe joint 130 is embedded in the main jet normal jet air intake pipe joint mounting hole 114, and the other end of the main jet normal jet air intake pipe joint 130 is used to lock with the air pipe through a nut.
[0069] One end of the auxiliary main jet air intake pipe joint 520 is embedded in the auxiliary main jet air intake pipe joint installation hole 513, and the other end of the auxiliary main jet air intake pipe joint 520 is used to lock with the air pipe through a nut. One end of the auxiliary main jet air intake pipe joint 550 is embedded in the auxiliary main jet air intake pipe joint installation hole 514, and the other end of the auxiliary main jet air intake pipe joint 550 is used to lock with the air pipe through a nut.
[0070] One end of the auxiliary jet inlet pipe joint 230 is embedded in the air inlet channel 212, and the other end of the auxiliary jet inlet pipe joint 230 is used to lock with the air pipe through a nut. One end of the auxiliary jet outlet pipe joint 240 is embedded in the air outlet channel 213, and the other end of the auxiliary jet outlet pipe joint 240 is connected to the auxiliary nozzle 250. All of the above joints adopt a special embedded structure, and the air pipe is locked by a nut, which can effectively prevent the air pipe from being disengaged and can better adapt to the scene of high-frequency swing.
[0071] In order to make the installation of the solenoid valve more secure, the main spray solenoid valve 140 is embedded in the main spray solenoid valve installation cavity 112. The auxiliary main spray solenoid valve 540 is embedded in the auxiliary main spray solenoid valve installation cavity 511. The auxiliary spray solenoid valve 220 is embedded in the auxiliary spray solenoid valve installation cavity 211. The embedded installation technology makes the solenoid valve installation more secure, and can also effectively reduce the vibration of the solenoid valve, so as to better adapt to the main spray and solenoid valve integrated device 100 and the auxiliary main spray and solenoid valve integrated device 500 with the high-frequency swing of the sley during work.
[0072] In a specific embodiment, at least one of the main spray solenoid valve 140, the auxiliary main spray solenoid valve 540 and the auxiliary spray solenoid valve 220 can adopt a cylindrical micro solenoid valve, which is cylindrical and has the characteristics of small size, light weight and adaptability to high-frequency operation. At the same time, with a valve body structure matching the cylindrical micro solenoid valve, the entire weft insertion system can also be small in size and light in weight, which can meet the use of multi-spray fabrics, overcoming the problem that the solenoid valve model used in the prior art is large in size and weight, and cannot meet the application of multi-spray fabrics in actual application scenarios due to limited installation space.
[0073] Of course, the appearance of the above-mentioned solenoid valve includes but is not limited to the appearance of a cylinder. It can also adopt a block or other shape, and the installation method and air path of the solenoid valve can be adaptively adjusted. Any adaptive improvement is within the scope of protection of this case and is not further limited here.
[0074] In a specific embodiment, in order to improve the injection efficiency, the main spray core 150, the main spray nozzle 160, the main spray air intake pipe joint 120 and the main spray solenoid valve 140 are multiple in one-to-one correspondence. Correspondingly, the number of the mounting cavities / mounting holes / channels of each component corresponding to each component on the main spray valve seat 110 also corresponds one-to-one. That is, the number of the main spray core 150, the main spray nozzle 160, the main spray air intake pipe joint 120 and the main spray solenoid valve 140 is two, and the number of the main spray solenoid valve mounting cavity 112, the main spray core channel 115, the main spray air intake pipe joint mounting hole 114, the main spray cavity channel 113 and the main spray air intake pipe joint mounting hole 116 on the main spray valve seat 110 is also two. It should be noted that the number of the main spray core 150, the main spray nozzle 160, the main spray air intake pipe joint 120 and the main spray solenoid valve 140 can be one or more, and the specific adaptive selection is made according to the actual application situation, and no further limitation is made here.
[0075] The number of the auxiliary main spray and solenoid valve integrated device 500 and the number of the auxiliary spray and solenoid valve integrated device 200 can be set to one or more.
[0076] In a specific embodiment, the auxiliary main spray and solenoid valve integrated device 500 is connected in series with the main spray and solenoid valve integrated device 100. Such a configuration can reduce the length of the pipeline, thereby reducing the waste of compressed air, and improving the yarn insertion rate, thereby improving the working efficiency of the loom. Specifically, the air bag pressure regulating valve can directly supply air to each solenoid valve, thereby driving the corresponding nozzle / nozzle, which can avoid the waste of compressed air and the problem of injection lag caused by the air pipe connection.
[0077] In a specific embodiment, the main spray and solenoid valve integrated device 100 is installed on an independent sley 300 of the energy-saving weft insertion system of the air jet loom, the auxiliary main spray and solenoid valve integrated device 500 is installed on the wall panel of the energy-saving weft insertion system of the air jet loom, and the auxiliary spray and solenoid valve integrated device 200 is installed on the sley 400 of the energy-saving weft insertion system of the air jet loom.
[0078] The independent sley 300, sley 400 and wallboard panel are important components of the loom as a supporting mechanism. They each bear the function of supporting different components to ensure the smooth progress of the weaving process. The independent sley 300 can be used to support the support feet of the warp beam and components such as the main spray and solenoid valve integrated device 100. The sley 400 can fix and guide the reed and components such as the auxiliary spray and solenoid valve integrated device 200. The wallboard panel (not shown in the figure) can provide necessary support for components such as the auxiliary main spray and solenoid valve integrated device 500 of the loom, and may also include other auxiliary components or interfaces for connection with other equipment or systems. Separating the three devices through different supporting mechanisms can prevent the three devices from affecting each other.
[0079] In the actual manufacturing process, the main jet solenoid valve installation cavity 112 and the main jet core channel 115 are opened through the main jet cavity channel 113, that is, the main jet cavity channel 113 is provided with a first opening on the main jet valve seat 110, and the first opening is sealed by the sealing sheet 111 to achieve a tight seal between the inside of the valve seat and the outside without air leakage.
[0080] Similarly, the auxiliary main jet solenoid valve installation cavity 511 and the auxiliary main jet core channel 512 are opened through the auxiliary main jet cavity channel 516, that is, the auxiliary main jet cavity channel 516 is provided with a second opening on the auxiliary main jet valve seat 510, and the second opening is sealed by the airway sealing plug 515 to achieve a tight seal between the inside of the valve seat and the outside world without air leakage.
[0081] In order to realize the reasonable arrangement of the valve seat air passage, the main spray valve seat 110 is designed with a double-layer structure, that is, it has an upper layer and a lower layer, the side of the upper layer is provided with a main spray normal spray air intake pipe joint mounting hole 114, the main spray core channel 115 penetrates the upper layer in the front-to-back direction, the side of the lower layer is provided with a main spray air intake pipe joint mounting hole 116, the front side of the lower layer is provided with a main spray solenoid valve mounting cavity 112, and a main spray cavity channel 113 is provided between the upper and lower layers. When there are two main spray cores 150, main spray pipes 160, main spray air intake pipe joints 120 and main spray solenoid valves 140 in the main spray valve seat 110, they can be symmetrically arranged on the left and right sides of the main spray valve seat 110.
[0082] Of course, the distribution of the solenoid valves can be flexibly changed and is not limited to the structure shown in this solution. For example, they can be distributed on the upper side or on the left and right sides of the valve seat.
[0083] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0084] In the description of this application, the meaning of "plurality" is more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0085] As shown in this application and claims, unless the context clearly indicates an exception, the words "a", "an", "a kind" and / or "the" do not refer to the singular, but also include the plural. Generally speaking, the terms "include" and "comprise" only indicate the inclusion of clearly identified steps and elements, and these steps and elements do not constitute an exclusive list. The method or device may also include other steps or elements. The elements defined by the sentence "includes a..." do not exclude the existence of other identical elements in the process, method, commodity or device that includes the elements.
[0086] In the description of the embodiments of the present application, unless otherwise specified, " / " means or, for example, A / B can mean A or B; "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, "multiple" means two or more than two.
[0087] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0088] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0089] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. An energy-saving weft insertion system for an air jet loom, characterized in that: include: An integrated device of a main spray nozzle and a solenoid valve, and / or an integrated device of an auxiliary main spray nozzle and a solenoid valve, and / or an integrated device of an auxiliary spray nozzle and a solenoid valve; Wherein, the main spray and solenoid valve integrated device comprises a main spray valve seat, a main spray air intake pipe joint, a main spray normal spray air intake pipe joint, a main spray solenoid valve, a main spray core and a main spray nozzle, wherein the main spray valve seat is provided with a main spray solenoid valve installation cavity for installing the main spray solenoid valve, a main spray core channel for installing the main spray core, a main spray normal spray air intake pipe joint installation hole for installing the main spray normal spray air intake pipe joint, a main spray cavity channel and a main spray intake pipe joint installation hole for installing the main spray air intake pipe joint, respectively; the main spray solenoid valve installation cavity and the main spray core channel are communicated through the main spray cavity channel, the main spray normal spray air intake pipe joint installation hole is communicated with the main spray core channel, the main spray air intake pipe joint installation hole is communicated with the main spray solenoid valve installation cavity, the main spray core channel runs through the main spray valve seat, and the main spray core is connected with the main spray nozzle; The auxiliary main spray and solenoid valve integrated device comprises an auxiliary main spray valve seat, an auxiliary main spray normal spray air intake pipe joint, an auxiliary main spray core, an auxiliary main spray solenoid valve, an auxiliary main spray air intake pipe joint and an auxiliary main spray nozzle pipe, wherein the auxiliary main spray valve seat is provided with an auxiliary main spray solenoid valve installation cavity for installing the auxiliary main spray solenoid valve, an auxiliary main spray core passage for installing the auxiliary main spray core, an auxiliary main spray normal spray air intake pipe joint installation hole for installing the auxiliary main spray normal spray air intake pipe joint, an auxiliary main spray air intake pipe joint installation hole for installing the auxiliary main spray air intake pipe joint and an auxiliary main spray cavity passage, the auxiliary main spray solenoid valve installation cavity and the auxiliary main spray core passage are connected through the auxiliary main spray cavity passage, the auxiliary main spray core passage passes through the auxiliary main spray valve seat, and the auxiliary main spray core is connected to the auxiliary main spray nozzle pipe; The auxiliary spray and solenoid valve integrated device comprises an auxiliary spray solenoid valve seat, an auxiliary spray solenoid valve, an auxiliary spray air inlet pipe joint, an auxiliary spray air outlet pipe joint and an auxiliary nozzle, wherein the auxiliary spray solenoid valve seat is provided with an auxiliary spray solenoid valve installation cavity for installing the auxiliary spray solenoid valve, an air inlet channel for installing the auxiliary spray air inlet pipe joint and an air outlet channel for installing the auxiliary spray air outlet pipe joint, and the auxiliary spray air outlet pipe joint is connected to the auxiliary nozzle at one end away from the air outlet channel; The main injection and normal injection air intake pipe joint and / or the auxiliary main injection and normal injection air intake pipe joint both adopt a one-way flow embedded structure.
2. The energy-saving weft insertion system of the air jet loom according to claim 1 is characterized in that: The main spray solenoid valve installation cavity comprises a first solenoid valve air inlet cavity and a first solenoid valve air outlet cavity, and the main spray cavity channel is used to connect the first solenoid valve air outlet cavity and the main spray core channel; And / or, the auxiliary main spray solenoid valve installation cavity comprises a second solenoid valve air inlet cavity and a second solenoid valve air outlet cavity, and the auxiliary main spray cavity channel is used to connect the second solenoid valve air outlet cavity and the auxiliary main spray core channel; And / or, the auxiliary injection solenoid valve installation cavity includes a third solenoid valve air inlet cavity and a third solenoid valve air outlet cavity, the air inlet passage is connected to the third solenoid valve air inlet cavity, and the third solenoid valve air outlet cavity is connected to the air outlet passage.
3. The energy-saving weft insertion system of the air jet loom according to claim 1 is characterized in that: One end of the main jet air intake pipe joint is embedded in the main jet air intake pipe joint installation hole, and the other end of the main jet air intake pipe joint is used to lock with the air pipe through a nut; And / or, one end of the main spray and normal spray air inlet pipe joint is embedded in the main spray and normal spray air inlet pipe joint installation hole, and the other end of the main spray and normal spray air inlet pipe joint is used to lock with the air pipe through a nut; And / or, the main spray solenoid valve is embedded in the main spray solenoid valve installation cavity; And / or, one end of the auxiliary main spray normal spray air intake pipe joint is embedded in the auxiliary main spray normal spray air intake pipe joint installation hole, and the other end of the auxiliary main spray normal spray air intake pipe joint is used to lock with the air pipe through a nut; And / or, one end of the auxiliary main jet air intake pipe joint is embedded in the auxiliary main jet air intake pipe joint installation hole, and the other end of the auxiliary main jet air intake pipe joint is used to lock with the air pipe through a nut; And / or, the auxiliary main spray solenoid valve is embedded in the auxiliary main spray solenoid valve installation cavity; And / or, one end of the auxiliary injection air intake pipe joint is embedded in the air intake passage, and the other end of the auxiliary injection air intake pipe joint is used to lock with the air pipe through a nut; And / or, one end of the auxiliary air outlet pipe joint is embedded in the air outlet channel, and the other end of the auxiliary air outlet pipe joint is connected to the auxiliary nozzle; And / or, the auxiliary injection solenoid valve is embedded in the auxiliary injection solenoid valve installation cavity.
4. The energy-saving weft insertion system of the air jet loom according to claim 3 is characterized in that: The main spray solenoid valve, and / or the auxiliary main spray solenoid valve, and / or the auxiliary spray solenoid valve, adopt a cylindrical structure.
5. The energy-saving weft insertion system of the air jet loom according to claim 1 is characterized in that: The main spray core, the main spray pipe, the main spray air intake pipe joint and the main spray solenoid valve are multiple and correspond to each other.
6. The energy-saving weft insertion system of the air jet loom according to claim 1 is characterized in that: The number of the integrated auxiliary main spray and solenoid valve devices is multiple, and / or the number of the integrated auxiliary spray and solenoid valve devices is multiple.
7. The energy-saving weft insertion system of an air jet loom according to claim 1, characterized in that: The auxiliary main spray and solenoid valve integrated device is connected in series with the main spray and solenoid valve integrated device.
8. The energy-saving weft insertion system of an air jet loom according to claim 1, characterized in that: The integrated main spray nozzle and solenoid valve device is installed on the independent sley of the energy-saving weft insertion system of the air jet loom, the integrated auxiliary main spray nozzle and solenoid valve device is installed on the wall panel of the energy-saving weft insertion system of the air jet loom, and the integrated auxiliary spray nozzle and solenoid valve device is installed on the sley of the energy-saving weft insertion system of the air jet loom.
9. The energy-saving weft insertion system of an air jet loom according to claim 1, characterized in that: The main jet chamber channel is provided with a first opening on the main jet valve seat, and the first opening is sealed by a sealing sheet; And / or, the auxiliary main jet chamber channel is provided with a second opening on the auxiliary main jet valve seat, and the second opening is sealed by an airway sealing plug.
10. The energy-saving weft insertion system of an air jet loom according to claim 1, characterized in that: The main spray valve seat has an upper layer and a lower layer, the side of the upper layer is provided with the main spray normal spray air intake pipe joint mounting hole, the main spray core channel penetrates the upper layer in the front-to-back direction, the side of the lower layer is provided with the main spray air intake pipe joint mounting hole, the front side of the lower layer is provided with the main spray solenoid valve mounting cavity, and a main spray cavity channel is provided between the upper layer and the lower layer.