Non-woven fabric forming melt-blowing machine

By using a tensioning mechanism and a servo motor to engage and stretch the non-woven fabric in the non-woven fabric forming meltblown machine, combined with the design of hot gas channels and cooling rollers, the problem of the non-woven fabric easily generating wrinkles in meltblown processing is solved, and a more uniform and smooth meltblown molding effect is achieved.

CN222846968UActive Publication Date: 2025-05-09PUYANG HUAYUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202421791541.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-27
Publication Date
2025-05-09
Estimated Expiration
2034-07-27

AI Technical Summary

Technical Problem

During the meltblown processing of non-woven fabrics, non-woven fabrics are prone to wrinkles, resulting in uneven meltblown and affecting the molding effect.

Method used

A non-woven fabric forming meltblown machine is designed, using a combination of tensioning mechanism and servo motor to engage and limit and stretch the non-woven fabric through tensioning rollers and limit rings to ensure the flatness of the non-woven fabric, and optimize the meltblown process through hot gas channels and cooling rollers.

Benefits of technology

It effectively avoids deviation and unevenness of non-woven fabrics during meltblowing, improves the molding flatness and meltblowing uniformity of non-woven fabrics, and avoids damage to non-woven fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-woven fabric forming melt-blowing machine which comprises a melt-blowing machine main body and is characterized by further comprising a melt-blowing die head and a tensioning mechanism, the melt-blowing die head is arranged in the center of the top of the melt-blowing machine main body, the tensioning mechanism is arranged on the portion, on one side of the melt-blowing die head, of the melt-blowing machine main body, and a tensioning roller is arranged on the tensioning mechanism. The tensioning mechanism comprises a tensioning roller, a non-woven fabric body and a first support, the non-woven fabric body bypasses the upper portion of the tensioning roller, the tensioning mechanism further comprises a screw rod, a driving block and a rolling shaft, the screw rod is arranged in the first support, the driving block is arranged on the screw rod in a sleeving mode, and one end of the driving block is connected with the tensioning roller through the rolling shaft. According to the non-woven fabric melt-blowing machine, the melt-blowing machine body, the non-woven fabric body, the tensioning mechanism, the tensioning roller, the servo motor, the first support, the lead screw, the driving block, the rolling shaft and the limiting ring are installed, wrinkles on the non-woven fabric body are flattened, melt-blowing is more uniform, and dead corners are not prone to being generated.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric processing, in particular to a non-woven fabric forming melt-blowing machine. Background Art

[0002] Non-woven fabric, also known as non-woven fabric, is composed of directional or random fibers. It is called cloth because it has the appearance and certain properties of cloth. Non-woven fabric has the characteristics of moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, rich in colors, low price, and recyclable. In the process of non-woven fabric production and processing, it needs to be melt-blown by a melt-blown machine.

[0003] After the meltblowing process, non-woven fabrics can have good filtering performance and adsorption capacity. Therefore, they are widely used in medical care, filtration, warmth preservation and other fields. When the meltblowing machine is processing non-woven fabrics, the main body of the non-woven fabric needs to be transported to the bottom of the meltblowing head. The non-woven fabric is prone to wrinkles during transportation, which makes it easy to have unevenness during meltblowing, affecting the molding effect of the non-woven fabric. Utility Model Content

[0004] The purpose of the utility model is to provide a non-woven fabric forming melt-blown machine to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a non-woven fabric forming melt-blown machine, comprising: a melt-blown machine body, characterized in that: it also includes:

[0006] A meltblowing die head, wherein the meltblowing die head is arranged at the central position of the top of the meltblowing machine body, and the top of the meltblowing die head is connected to a raw material conveyor;

[0007] A tensioning mechanism, wherein the tensioning mechanism is arranged on the meltblowing machine body at one side of the meltblowing die head, and a tensioning roller is arranged on the tensioning mechanism;

[0008] The tensioning mechanism further includes a first bracket, a screw rod, a driving block and a roller, wherein a screw rod is disposed inside the first bracket, and a driving block is sleeved on the screw rod, and one end of the driving block is connected to the tensioning roller through the roller;

[0009] The tensioning mechanism further comprises a servo motor, and the output end of the servo motor is connected to the screw rod;

[0010] The nonwoven fabric body is passed over the tensioning roller and passes under the meltblowing die head.

[0011] Preferably, the tensioning mechanism also includes a second bracket, a guide sleeve and a guide rod, the second bracket is arranged on the meltblown machine body opposite to the first bracket, and a guide rod is arranged inside the second bracket, a guide sleeve is arranged on the guide rod, and one side of the guide sleeve is connected to the tensioning roller through a roller.

[0012] Preferably, limit rings are provided on both sides of the tensioning roller, and the limit rings are symmetrically distributed about the tensioning roller.

[0013] Preferably, a cooling roller is provided on a side of the meltblowing die head away from the tensioning mechanism through a frame, and an air chamber is provided inside the cooling roller.

[0014] Preferably, a melt ejection hole is arranged at a central position inside the melt-blowing die head, and a hot air channel is opened inside the melt-blowing die head outside the melt ejection hole.

[0015] Preferably, the outer side wall of the cooling roller is provided with ventilation holes, and the ventilation holes are distributed at equal intervals.

[0016] Preferably, a cold air pipe is provided at a central position inside the air chamber, and nozzles are evenly distributed on the outside of the cold air pipe.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: the non-woven fabric forming melt-blown machine is equipped with a melt-blown machine body, a non-woven fabric body, a tensioning mechanism, a tensioning roller, a servo motor, a first bracket, a screw rod, a driving block, a roller and a limit ring. The non-woven fabric body to be melt-blown enters the melt-blown machine body, first passes through the tensioning roller, and the limit rings on both sides of the tensioning roller engage and limit the non-woven fabric body, which is not easy to deviate and shift. Then, the screw rod is driven to rotate by the servo motor, so that the driving block moves up along the screw rod, driving the tensioning roller and the non-woven fabric body passing through the tensioning roller to stretch upward, flattening the wrinkles on the non-woven fabric body, and improving the flatness of the non-woven fabric body. Then, the non-woven fabric enters the bottom of the melt-blown die head for melt-blowing processing, making the melt-blowing more uniform and not easy to produce dead angles. In addition, by adjusting the height position of the tensioning roller, the stretching degree of the non-woven fabric body can be adjusted, and the non-woven fabric body is not easily damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a side view structural diagram of the tensioning mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the meltblowing die head of the utility model;

[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of the cooling roller of the utility model.

[0022] In the figure: 1. meltblowing machine body; 2. tensioning mechanism; 201. tensioning roller; 202. servo motor; 203. first bracket; 204. screw rod; 205. drive block; 206. roller; 207. second bracket; 208. guide sleeve; 209. guide rod; 2010. limit ring; 3. non-woven fabric body; 4. meltblowing die head; 5. raw material conveyor; 6. cooling roller; 7. frame; 8. hot air channel; 9. melt ejection hole; 10. cold air duct; 11. ventilation hole; 12. nozzle; 13. air chamber. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides an embodiment: a non-woven fabric forming melt-blown machine, comprising: a melt-blown machine body 1, a melt-blown die head 4 is arranged at the central position of the top of the melt-blown machine body 1, and a raw material conveyor 5 is connected to the top of the melt-blown die head 4;

[0025] A tensioning mechanism 2, the tensioning mechanism 2 is arranged on the meltblowing machine body 1 on one side of the meltblowing die head 4, and a cooling roller 6, the cooling roller 6 is arranged on the side of the meltblowing die head 4 away from the tensioning mechanism 2 through a frame 7;

[0026] The nonwoven fabric body 3 passes through the tensioning mechanism 2, the melt-blowing die head 4 and the cooling roller 6 in sequence;

[0027] The nonwoven fabric body 3 to be melt-blown enters the melt-blowing machine body 1, passes through the tensioning roller 201, the melt-blowing die head 4 and the cooling roller 6 in sequence, and is then rolled up on the winding device;

[0028] The tensioning roller 201 is provided with a limit ring 2010 on both sides, and the limit ring 2010 is symmetrically distributed about the tensioning roller 201, so as to engage and limit the non-woven fabric body 3, and the deviation and displacement phenomenon is not likely to occur during the conveying process;

[0029] The tensioning mechanism 2 includes a tensioning roller 201, a servo motor 202, a first bracket 203, a screw rod 204, a driving block 205, a roller 206, a second bracket 207, a guide sleeve 208, a guide rod 209 and a limit ring 2010;

[0030] A screw rod 204 is disposed inside the first bracket 203, and a driving block 205 is sleeved on the screw rod 204. One end of the driving block 205 is connected to the tensioning roller 201 through a roller 206. A servo motor 202 is fixed on the top of the first bracket 203, and the output end of the servo motor 202 is connected to the screw rod 204.

[0031] The servo motor 202 drives the screw rod 204 to rotate, so that the driving block 205 moves upward along the screw rod 204, drives the tensioning roller 201 and the non-woven fabric body 3 passing through the tensioning roller 201 to stretch upward, flattens the wrinkles on the non-woven fabric body 3, and improves the flatness of the non-woven fabric body 3;

[0032] The second bracket 207 is arranged on the meltblowing machine body 1 opposite to the first bracket 203, and a guide rod 209 is arranged inside the second bracket 207, a guide sleeve 208 is sleeved on the guide rod 209, and one side of the guide sleeve 208 is connected to the tensioning roller 201 through a roller 206, so as to guide and limit the tensioning roller 201 when it is adjusted;

[0033] A melt ejection hole 9 is provided at the central position inside the melt-blowing die head 4, and a hot air channel 8 is provided inside the melt-blowing die head 4 outside the melt ejection hole 9;

[0034] When the non-woven fabric body 3 enters below the melt-blowing die head 4, the raw material conveyor 5 introduces the melt-blowing raw material into the melt-blowing die head 4, and high-speed hot air flows in the hot air channel 8. The high-speed hot air draws the polymer melt fine flow extruded from the melt ejection hole 9 to form ultrafine fibers, and the non-woven fabric body 3 below is melt-blown, making the melt-blowing more uniform and less likely to produce dead corners;

[0035] An air chamber 13 is provided inside the cooling roller 6, a cold air pipe 10 is provided at the central position inside the air chamber 13, and nozzles 12 are evenly distributed on the outside of the cold air pipe 10;

[0036] The outer wall of the cooling roller 6 is provided with ventilation holes 11, and the ventilation holes 11 are distributed at equal intervals;

[0037] The melt-blown nonwoven fabric body 3 passes through the cooling roller 6, and a cooling airflow is introduced into the cold air duct 10. The cooling airflow is sprayed into the air chamber 13 through the nozzle 12, and is led out through the ventilation hole 11 to cool the nonwoven fabric body 3 passing through, so as to avoid the melt-blown nonwoven fabric body 3 being affected by high temperature for a long time and improve the molding effect;

[0038] The specific models and specifications of the servo motor 202, the raw material conveyor 5 and the nozzle 12 need to be determined by selection calculation based on the specification parameters of the device. The selection calculation method is existing technology, so it will not be described in detail.

[0039] Working principle: When the embodiment of the present application is in use, the non-woven fabric body 3 to be melt-blown enters the melt-blown machine body 1, passes through the tensioning roller 201, the melt-blowing die head 4 and the cooling roller 6 in sequence, and is then wound on the winding device. The limiting rings 2010 on both sides of the tensioning roller 201 engage and limit the non-woven fabric body 3, so that deviation and displacement are not likely to occur during the transportation process. Then, the servo motor 202 drives the screw rod 204 to rotate, so that the driving block 205 moves up along the screw rod 204, driving the tensioning roller 201 and the non-woven fabric body 3 passing through the tensioning roller 201 to stretch upward, flatten the wrinkles on the non-woven fabric body 3, and improve the flatness of the non-woven fabric body 3. Then, the non-woven fabric body 3 enters under the melt-blown die head 4, and the raw material conveyor 5 melts the raw material The material is introduced into the meltblowing die head 4, and high-speed hot air circulates in the hot air channel 8. The high-speed hot air stretches the polymer melt stream extruded from the melt ejection hole 9 to form ultrafine fibers, and the non-woven fabric body 3 below is melt-blown, so that the meltblowing is more uniform and dead angles are not easy to occur. In addition, by adjusting the height position of the tensioning roller 201, the stretching degree of the non-woven fabric body 3 can be adjusted, and the non-woven fabric body 3 is not easily damaged. The non-woven fabric body 3 after meltblowing passes through the cooling roller 6, and a cooling airflow is introduced into the cold air duct 10. The cooling airflow is ejected into the air chamber 13 through the nozzle 12, and is led out through the ventilation hole 11 to cool the non-woven fabric body 3 passing through, so as to avoid the non-woven fabric body 3 after meltblowing being affected by high temperature for a long time and improve the molding effect.

[0040] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0041] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0042] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A nonwoven fabric forming meltblown machine, comprising: The melt-blowing machine body (1) is characterized in that it also includes: A meltblowing die head (4), wherein the meltblowing die head (4) is arranged at a central position on the top of the meltblowing machine body (1), and the top of the meltblowing die head (4) is connected to a raw material conveyor (5); A tensioning mechanism (2), wherein the tensioning mechanism (2) is arranged on the meltblowing machine body (1) on one side of the meltblowing die head (4), and a tensioning roller (201) is arranged on the tensioning mechanism (2); The tensioning mechanism (2) further comprises a first bracket (203), a screw rod (204), a driving block (205) and a roller (206); the first bracket (203) is provided with a screw rod (204) inside, the screw rod (204) is sleeved with the driving block (205), and one end of the driving block (205) is connected to the tensioning roller (201) via the roller (206); The tensioning mechanism (2) further comprises a servo motor (202), and an output end of the servo motor (202) is connected to a screw rod (204); The non-woven fabric body (3) passes through the top of the tensioning roller (201), and the non-woven fabric body (3) passes through the bottom of the melt-blowing die head (4).

2. A nonwoven fabric forming meltblowing machine according to claim 1, characterized in that: The tensioning mechanism (2) also includes a second bracket (207), a guide sleeve (208) and a guide rod (209), wherein the second bracket (207) is arranged on the meltblowing machine body (1) opposite to the first bracket (203), and a guide rod (209) is arranged inside the second bracket (207), a guide sleeve (208) is sleeved on the guide rod (209), and one side of the guide sleeve (208) is connected to the tensioning roller (201) through a roller (206).

3. A nonwoven fabric forming meltblowing machine according to claim 1, characterized in that: Limiting rings (2010) are provided on both sides of the tensioning roller (201), and the limiting rings (2010) are symmetrically distributed with respect to the tensioning roller (201).

4. The nonwoven fabric forming meltblowing machine according to claim 1, characterized in that: A melt ejection hole (9) is arranged at a central position inside the melt-blowing die head (4), and a hot air channel (8) is opened inside the melt-blowing die head (4) outside the melt ejection hole (9).

5. The nonwoven fabric forming meltblowing machine according to claim 1, characterized in that: A cooling roller (6) is arranged on the side of the meltblowing die head (4) away from the tensioning mechanism (2) through a frame (7), and an air chamber (13) is arranged inside the cooling roller (6).

6. A nonwoven fabric forming meltblowing machine according to claim 5, characterized in that: The outer wall of the cooling roller (6) is provided with ventilation holes (11), and the ventilation holes (11) are distributed at equal intervals.

7. The nonwoven fabric forming melt-blowing machine according to claim 5, characterized in that: A cold air pipe (10) is arranged at a central position inside the air chamber (13), and nozzles (12) are evenly distributed on the outside of the cold air pipe (10).