Railway guardrail made of novel structural composite material
By optimizing the structural design and using new structural composite materials to manufacture railway guardrails, the existing guardrails have solved the problems of complex structure, heavy quality, poor durability and inconvenient maintenance, and achieved the effect of convenient installation, convenient maintenance and excellent performance.
Patent Information
- Application Number
- CN202421353678.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing railway guardrails have complex structure, heavy quality, poor durability and inconvenient maintenance, which affect their service life and safety.
Railway guardrails are designed using new structural composite materials, including guardrail columns, handrail connecting rods, railing connecting rods, handrails and railings. By optimizing the structural design, their installation process is simple, maintenance and replacement are convenient, and can cope with changes in environmental temperature differences.
It realizes a new structural composite railway guardrail with simple structure, light weight, convenient installation, efficient, excellent mechanical properties, good wear and corrosion resistance and convenient maintenance, which improves service life and safety.
Smart Images

Figure CN222847200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road traffic safety facilities, in particular to a railway guardrail with a novel structural composite material. Background Art
[0002] With the development of railway transportation industry, railway guardrails, as important facilities to ensure the safe operation of railways, have higher and higher performance requirements. Existing railway guardrails are mainly designed with concrete structure or steel structure, but there are many problems.
[0003] First, concrete guardrails are prone to peeling of the protective layer, exposed reinforcement, crushing or even breaking due to wind erosion, weathering and corrosion, which affects their service life and safety. In addition, concrete guardrails are heavy, the installation process is complex, and the construction period is long. Large hoisting equipment is usually required to assist in installation, which increases the difficulty and cost of construction. Although steel guardrails perform better than concrete guardrails in some aspects, they are prone to paint peeling and rusting and aging in exposed and corrosive environments, which also leads to a large workload and high cost for maintenance.
[0004] Secondly, the existing guardrails have complex structures and are inconvenient to install. The installation of traditional guardrails usually requires multiple steps and complex connectors, which increases construction time and labor costs. At the same time, the maintenance and repair of existing guardrails are also cumbersome, especially when parts need to be replaced, the operation is inconvenient, which increases the difficulty and cost of maintenance.
[0005] In view of the above problems, the utility model provides a new type of structural composite material railway guardrail. By optimizing the guardrail structure design, the installation process is simple, maintenance and replacement are convenient, and it can cope with changes in environmental temperature differences, thereby improving the service life and safety of the guardrail. Utility Model Content
[0006] In view of the above problems existing in the existing railway guardrails, the utility model provides a new type of structural composite material railway guardrail to solve the problems of complex structure, heavy weight, poor durability and inconvenient maintenance. The utility model aims to provide a new type of structural composite material railway guardrail with simple structure, light weight, convenient and efficient installation, excellent mechanical properties, good wear resistance, good corrosion resistance and convenient maintenance.
[0007] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0008] A new type of structural composite railway guardrail includes guardrail posts, handrail connecting rods, railing connecting rods, handrails and railings;
[0009] The guardrail column comprises a column rod, a column base, a column fixing block and a screw rod;
[0010] The column rod is arranged vertically, and a circular hole is opened in the vertical direction along the side of the column rod, and the handrail connecting rod can pass through the circular hole; a plurality of circular holes are arranged below the circular hole, and the railing connecting rod can pass through the circular holes;
[0011] Preferably, a column head is also provided at the top of the column rod, and the column head is used to prevent rainwater from entering the interior of the column rod;
[0012] Preferably, a slot matching the column rod is provided on the column base, and the bottom end of the column rod is inserted into the slot;
[0013] Preferably, the side of the column base is fixedly connected to the column pad; the fixed connection can be a self-tapping screw connection, a bolt connection, a rivet connection or an adhesive connection; a threaded hole is opened at the bottom of the column base, and the column pad is fastened to the column base by bolts;
[0014] Preferably, the column base is fixed to the ground by a fixing nut;
[0015] Preferably, the top end of the screw rod is downwardly provided with a threaded section 1, the bottom end of the screw rod is upwardly provided with a threaded section 2, the screw rod is inserted into the column rod, and simultaneously passes through the positioning holes of the handrail connecting rod and the positioning holes of the railing connecting rod, and is tightened and fixed with the column fixing block;
[0016] Preferably, the armrest connecting rod is provided with a positioning hole 1 and a connecting hole 1;
[0017] Preferably, the railing connecting rod is provided with a second positioning hole and a second connecting hole;
[0018] Preferably, the handrail comprises a handrail body and a handrail fixing block, the handrail body is a tubular structure, arranged horizontally, and a threaded hole is opened in the middle of the handrail fixing block;
[0019] Preferably, the railing includes a railing body and a railing fixing block, the railing body is a tubular structure, arranged horizontally, and a threaded hole is opened in the middle of the railing fixing block;
[0020] Preferably, the handrail connecting rods are arranged horizontally, and the connecting holes of adjacent handrail connecting rods are connected through the threaded holes of the handrail fixing block;
[0021] Preferably, the railing connecting rods are arranged horizontally, and the second connecting holes of adjacent railing connecting rods are connected through the threaded holes of the railing fixing blocks;
[0022] Preferably, the handrail fixing block and the handrail connecting rod, the railing fixing block and the railing connecting rod are designed as engaging structures for limiting and fixing the handrail and the railing.
[0023] Preferably, the guardrail posts, handrail connecting rods, railing connecting rods, post pads, handrails and railings are all made of fiber-reinforced polyurethane composite materials; and the post bases are made of weather-resistant steel materials.
[0024] Furthermore, the guardrail column includes a column head to improve the aesthetics and protective effect of the guardrail.
[0025] Furthermore, the guardrail post also includes a fixing plate, and the top of the screw rod is self-lockingly fixed with two nuts to ensure that the screw rod remains in a vertical state;
[0026] Furthermore, the top end of the screw rod is designed as a square head, which facilitates the installation and removal of the screw rod.
[0027] Furthermore, the handrail fixing block connection holes and the railing fixing block connection holes can be designed as slotted holes or slotted countersunk holes to cope with the expansion and contraction of the bridge caused by temperature differences, reduce the exposure of connectors such as bolts, and reduce the rust of connectors.
[0028] The utility model provides a new type of structural composite material railway guardrail, which has the following beneficial effects:
[0029] First of all, the utility model is made of glass fiber polyurethane composite material. Except for bolt fasteners, the main components of the guardrail are all made of this material; glass fiber polyurethane has excellent mechanical properties, wear resistance and corrosion resistance, can effectively resist the erosion of environmental factors, and ensure the long service life of the guardrail; in addition, the material is light in weight and does not require the assistance of large-scale lifting equipment during the installation process. It can be installed by manpower or light machinery, which greatly simplifies the installation process and improves the installation efficiency.
[0030] Secondly, the utility model has a simple guardrail structure and a convenient installation process. The main structure of the guardrail is divided into three parts: a column, a handrail and a railing. The parts are connected by bolts and fixing blocks, which is convenient for quick installation and future maintenance and replacement. During the installation process, the column fixing block and the column base are fastened by bolts, the column rod is fixed to the column fixing block by self-tapping screws, and then the connecting rod of the handrail and the railing is fixed. The whole process does not require complex tools and equipment, and the installation is quick and convenient. During maintenance, you only need to remove the bolts fixing the handrail connecting rod and the bottom of the railing connecting rod to remove the handrail part, and unscrew the base self-tapping screws to remove the column rod, which greatly simplifies the maintenance steps and reduces maintenance costs.
[0031] Finally, the guardrail of the utility model has stability and adaptability in structural design. In the column structure, the screw fixes the handrail connecting rod and the railing connecting rod. The top of the screw is self-locked with a connecting plate through two nuts to ensure that the screw remains in a vertical state. This design not only limits the axial displacement of the handrail connecting rod and the railing connecting rod, but also limits their rotation, while strengthening the connection stability between the column and the base. The bottom of the connecting rod of the handrail and the railing is designed with a grooved countersunk hole to hide the bolts, reduce the erosion of the bolts by wind, sand and rain, and extend the maintenance cycle. The grooved long hole design of the connecting hole can also cope with the expansion and contraction of the bridge caused by temperature difference, ensuring the adaptability and safety of the guardrail in various environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0033] Figure 2 It is a schematic diagram of the guardrail column structure of the utility model;
[0034] Figure 3 It is a schematic diagram of the column rod structure of the utility model;
[0035] Figure 4 It is a schematic diagram of the structure of the handrail connecting rod of the utility model;
[0036] Figure 5 It is a schematic diagram of the structure of the railing connecting rod of the utility model;
[0037] Figure 6 It is a schematic diagram of the handrail structure of the utility model;
[0038] Figure 7 It is a schematic diagram of the railing structure of the utility model;
[0039] Figure 8 A cross-sectional view of the column base of the utility model;
[0040] Fig. 9 A cross-sectional view of a column pad of the utility model;
[0041] Fig.10 A schematic diagram of the screw rod structure of the utility model.
[0042] In the figure: 1. guardrail column; 2. handrail connecting rod; 3. railing connecting rod; 4. handrail; 5. railing; 11. column head; 12. column rod; 121. circular hole one; 122. circular hole two; 13. column base; 131. threaded hole; 132. through hole; 133. fixing hole; 14. column fixing block; 141. threaded through hole; 142. through hole countersunk hole; 15. screw rod; 151. threaded segment one; 152. threaded segment two; 16. fixing plate; 21. positioning hole; 22. connecting hole one; 31. positioning hole; 32. connecting hole two; 41. handrail body; 42. handrail fixing block; 51. railing body; 52. railing fixing block. DETAILED DESCRIPTION
[0043] The specific implementation modes of the present utility model are described in detail with reference to the accompanying drawings.
[0044] Embodiment 1, combination Figures 1 to 6 As shown, a new type of structural composite material railway guardrail includes a guardrail post 1, a handrail connecting rod 2, a railing connecting rod 3, a handrail 4 and a railing 5;
[0045] The guardrail column 1 includes a column rod 12, a column base 13, a column fixing block 14, and a screw rod 15;
[0046] The column rod 12 is vertically arranged, and a circular hole 121 is provided in the vertical direction along the side of the column rod 2, and the handrail connecting rod 2 can pass through the circular hole 121; a plurality of circular holes 122 are provided below the circular hole 121, and the handrail connecting rod 3 can pass through the circular holes 122;
[0047] A column head 11 is also provided on the top of the column rod 12, and the column head 11 is used to prevent rainwater from entering the interior of the column rod 12;
[0048] The column base 13 is provided with a slot matched with the column rod 12, and the bottom end of the column rod 12 is inserted into the slot;
[0049] The side of the column base 13 is fixedly connected to the column fixing block 14 by self-tapping screws;
[0050] The bottom of the column base 13 is provided with a threaded hole 131, a through hole 132 and a fixing hole 133;
[0051] The column fixing block 14 has a threaded through hole 141 at the center and through countersunk holes 142 on both sides;
[0052] The column fixing block 14 is connected to the column base 13 by bolts through the through-hole countersunk hole 142;
[0053] The column base 13 is fixed to the ground by fixing nuts and embedded bolts;
[0054] The top end of the screw rod 15 is provided with a threaded section 151 downward, and the bottom end of the screw rod is provided with a threaded section 152 upward;
[0055] The screw rod 15 penetrates into the column rod 12, and at the same time passes through the positioning hole 21 of the handrail connecting rod 2 and the positioning hole 31 of the railing connecting rod 3, and is tightened and fixed with the column fixing block 14;
[0056] The armrest connecting rod 2 is provided with a positioning hole 21 and a connecting hole 22;
[0057] The railing connecting rod 3 is provided with a positioning hole 31 and a second connecting hole 32;
[0058] The handrail 4 includes a handrail body 41 and a handrail fixing block 42. The handrail body 41 is a tubular structure and is horizontally arranged. A threaded hole is opened in the middle of the handrail fixing block 42.
[0059] The railing 5 includes a railing body 51 and a railing fixing block 52. The railing body 51 is a tubular structure and is horizontally arranged. A threaded hole is opened in the middle of the railing fixing block 52.
[0060] The handrail connecting rod 2 is arranged horizontally, and the connecting holes 22 of adjacent handrail connecting rods 2 are connected through the threaded holes of the handrail fixing block 42;
[0061] The railing connecting rod 3 is arranged horizontally, and the connecting holes 2 32 of the adjacent railing connecting rods 3 are connected through the threaded holes of the railing fixing block 52;
[0062] The handrail fixing block 42 and the handrail connecting rod 2, the handrail fixing block 52 and the handrail connecting rod 3 are designed as engaging structures for limiting and fixing.
[0063] The guardrail column 1, the handrail connecting rod 2, the railing connecting rod 3, the handrail 4, the railing 5, and the column pad 14 are all made of fiber-reinforced polyurethane composite materials; the column base 13 is made of weather-resistant steel material.
[0064] Example 2
[0065] The difference from Example 1 is that:
[0066] The guardrail column 1 includes a column head 11 to improve the aesthetics and protective effect of the guardrail.
[0067] Example 3
[0068] The difference from Example 2 is that:
[0069] The guardrail post 1 also includes a fixing plate 16, and the top of the screw rod 15 is self-lockingly fixed to the fixing plate 16 by two nuts to ensure that the screw rod remains in a vertical state;
[0070] The top end of the screw rod 15 is designed as a square head, which is helpful for the installation and removal of the screw rod 15.
[0071] Example 4
[0072] The difference from Example 3 is that:
[0073] The first connection hole 22 and the second connection hole 32 can be designed as slot-shaped long holes to cope with the expansion and contraction of the bridge caused by temperature difference.
[0074] Guardrail installation steps:
[0075] 1. Install the guardrail post: First, fix the post base 13 on the ground. The column base 13 is fixed by fixing nuts to ensure its stability, and the column fixing block 14 is fastened to the column base 13 by bolts through the through-hole countersunk hole 142 to ensure that the column fixing block 14 is firmly connected to the column base 13, and the bottom end of the column rod 12 is inserted into the groove opened on the column base 13, and the column base 13 and the side of the column rod 12 are fixedly connected by self-tapping screws; the screw rod 15 is inserted into the column rod 12, and at the same time passes through the positioning hole 21 of the handrail connecting rod 2 and the positioning hole 31 of the railing connecting rod 3; the threaded section 2 152 of the screw rod 15 is tightened and fixed with the threaded through hole 141 of the column fixing block 14; the top of the screw rod 15 is self-lockingly fixed with two nuts to fix the plate 16, so as to ensure that the screw rod 15 remains in a vertical state; the column head 11 is installed on the top of the column rod 12 to prevent rainwater from entering the interior of the column rod 12, thereby improving the protection effect and aesthetics of the guardrail.
[0076] 2. Install handrails and railings: Fix the handrail fixing block 42 to the handrail connecting rod 2 by bolts to ensure that the handrail body 41 is stable; the connecting hole 2 32 of the adjacent railing connecting rod 3 is fixed through the threaded hole of the handrail fixing block 52, and the handrail fixing block 52 is fixed to the railing connecting rod 3 by bolts to ensure that the handrail body 51 is stable.
[0077] 4. Adjustment and fixing: Confirm that all components have been correctly installed and adjusted to the proper position to ensure the stability of the entire guardrail structure.
[0078] 5. Inspection and debugging: Check the tightness of all joints to ensure that there is no looseness. Carry out comprehensive inspection and debugging of the guardrail to ensure that the installed guardrail meets the design requirements and can be used normally.
[0079] Through the above steps, the installation of the new structural composite railway guardrail of the utility model can be completed, ensuring that the guardrail has good mechanical properties, wear resistance and corrosion resistance, and is easy to install and maintain. Through the above optimization, the utility model provides a new structural composite railway guardrail with efficient installation, excellent durability and convenient maintenance.
Claims
1. A new type of structural composite material railway guardrail, comprising a guardrail post (1), characterized in that: It also comprises a handrail (4), a handrail (5), a handrail connecting rod (2) and a handrail connecting rod (3); the handrail (4) comprises a handrail body (41) and a handrail fixing block (42), and a threaded hole is provided in the middle of the handrail fixing block (42); the handrail (5) comprises a handrail body (51) and a handrail fixing block (52), and a threaded hole is provided in the middle of the handrail fixing block (52); the handrail fixing block (42) and the handrail connecting rod (2), the handrail fixing block (52) and the handrail connecting rod (3) are designed as a meshing structure, the handrail connecting rod (2) is horizontally arranged and bolted to the handrail fixing block (42), and the handrail connecting rod (3) is horizontally arranged and bolted to the handrail fixing block (52).
2. The novel structural composite material railway guardrail according to claim 1, characterized in that: The guardrail column comprises a column rod (12), a column base (13), a column fixing block (14) and a screw rod (15).
3. The new structural composite material railway guardrail according to claim 2 is characterized in that: The column rod (12) is arranged vertically, and a circular hole one (121) is opened in the vertical direction along the side surface of the column rod (12); and a plurality of circular holes two (122) are arranged below the circular hole one.
4. The new structural composite material railway guardrail according to claim 2, characterized in that: A column head (11) is also arranged on the top of the column rod (12).
5. The new structural composite material railway guardrail according to claim 2, characterized in that: The column base (13) is provided with a slot matched with the column rod (12), the bottom of the column base (13) is provided with a threaded hole (131), and the side of the column base (13) is fixedly connected to the column fixing block (14), and the fixed connection can be a self-tapping screw connection, a bolt connection, a rivet connection or an adhesive connection.
6. The new structural composite material railway guardrail according to claim 2, characterized in that: The top end of the screw rod (15) is designed as a square head, the top end of the screw rod (15) is provided with a first thread segment (151) downward, and the bottom end of the screw rod (15) is provided with a second thread segment (152) upward.
7. The new structural composite material railway guardrail according to claim 1, characterized in that: The handrail connecting rod (2) is provided with a first positioning hole (21) and a first connecting hole (22), and the handrail connecting rod (3) is provided with a second positioning hole (31) and a second connecting hole (32).
8. The new type of structural composite material railway guardrail according to claim 2, characterized in that: The guardrail post also includes a fixing plate (16), and the top end of the screw rod (15) is self-locked with the fixing plate (16) via a nut.
9. The new structural composite material railway guardrail according to claim 7, characterized in that: The connection hole 1 (22) and the connection hole 2 (32) are slot-shaped holes or slot-shaped countersunk holes.
10. The new structural composite material railway guardrail according to claim 2, characterized in that: The guardrail post (1), the handrail connecting rod (2), the railing connecting rod (3), the handrail (4), the railing (5) and the post fixing block (14) are all made of fiber-reinforced polyurethane composite materials; the post base (13) is made of weather-resistant steel material.