Anti-deformation reinforcing device for large-diameter corrugated pipe culvert
By designing a large-diameter corrugated culvert anti-deformation reinforcement device including outer ring, inner ring, V-shaped lever, ratchet structure and pipe wall support, the problem of pipe wall deformation and cracking caused by uneven settlement of foundation is solved, and the stability of the structure and the effectiveness of use are guaranteed.
Patent Information
- Application Number
- CN202421603720.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When the foundation of large-diameter corrugated pipe culverts is unevenly settled in the high-filling area, it is easy to cause damage, deformation and cracking of the pipe wall.
A large-diameter corrugated culvert anti-deformation reinforcement device is designed, including an outer ring, an inner ring, a V-shaped lever, a ratchet structure and a pipe wall support, and the adjustment and stability of the reinforcement device are achieved through the slide rail and gear lever structure.
The device can adjust the diameter size, maintain the structure stability, prevent the pipe wall from deforming and cracking, and the hollow design does not affect the passage of large-diameter objects in the contour, ensuring the use effect.
Smart Images

Figure CN222847224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe culvert reinforcement, in particular to a large-diameter corrugated pipe culvert anti-deformation reinforcement device. Background Art
[0002] With the continuous development of highway construction, large-diameter corrugated pipe culverts have become an important and common structure in highway construction because they can better meet the drainage needs. During construction, steel corrugated pipe culvert structures with the ability to adapt to foundation deformation are used due to high foundation bearing capacity requirements. For high fill areas, large-diameter steel corrugated pipe culverts will still cause problems such as pipe wall damage, deformation and cracking due to uneven settlement of the foundation. Utility Model Content
[0003] The utility model aims to provide a large-diameter corrugated pipe culvert anti-deformation reinforcement device to solve the problem that uneven settlement of existing foundations may lead to pipe wall damage, deformation and cracking.
[0004] The above technical objectives of the utility model are achieved through the following technical solutions:
[0005] A large diameter corrugated pipe culvert anti-deformation reinforcement device comprises a pair of outer rings and a pair of inner rings placed inside the outer rings, the pair of outer rings are fixedly connected in parallel by a plurality of outer ring connectors, the pair of inner rings are fixedly connected in parallel by a plurality of inner ring connectors, the outer rings and the inner rings are slidably connected by a slide rail, a plurality of ratchet teeth are arranged on one side of the outer ring close to the inner ring, a pawl corresponding to the ratchet teeth is arranged on one side of the inner ring close to the outer ring, a pawl shaft fixed to the inner ring is arranged at one end of the pawl away from the ratchet teeth, the pawl can rotate axially around the pawl shaft, a spring is arranged on one side of the pawl away from the ratchet teeth, and the other end of the spring is connected to the inner ring Fixed, characterized in that: a V-shaped lever is provided between a pair of outer rings, the thickness of the V-shaped lever is less than the thickness of the outer ring connecting piece, and a plurality of equally spaced mounting holes are provided on the outer ring, a V-shaped lever shaft is installed in each mounting hole, the V-shaped lever shaft passes through the tip of the V-shaped lever, and the V-shaped lever can rotate axially around the V-shaped lever shaft, and a sliding convex shaft protruding to both sides is provided at one end of the V-shaped lever close to the inner ring, and radial strip holes are provided at positions corresponding to the inner ring and the sliding convex shaft, and the other end of the V-shaped lever is connected to the tube wall support through the tube wall support shaft, and the tube wall support can rotate axially around the tube wall support shaft.
[0006] Preferably, a gear shaft passing through a pair of parallel inner rings is provided on the inner ring, a gear wrench perpendicular to the axial direction of the gear shaft is provided at one end of the gear shaft, a gear fixed to and coaxial with the gear shaft is provided between the pair of parallel inner rings, the thickness of the gear is smaller than the thickness of the inner ring connecting piece, and a rack matching the gear is fixed between a pair of outer rings.
[0007] Preferably, a tube wall supporting plate is fixedly provided on the tube wall supporting member.
[0008] Preferably, a flexible gasket is provided on the other side where the tube wall support plate is connected to the tube wall support member.
[0009] Preferably, the reinforcement device is composed of a plurality of mutually parallel groups of the devices, and each group is connected by a pipe wall support plate.
[0010] Preferably, the ratchet teeth, pawls, springs and pawl shafts are in several groups and are equidistantly distributed.
[0011] The utility model has the following beneficial effects:
[0012] The utility model can adjust the diameter of the reinforcement device to match the inner diameter of the reinforced large-diameter corrugated pipe culvert, and the ratchet structure can keep the reinforcement device from deforming, maintain the stability of the structure, and play a better supporting effect, preventing the uneven settlement of the foundation in the high fill area from causing the pipe wall to be damaged, deformed and cracked. In addition, compared with the traditional reinforcement structure, the hollow design in the middle does not affect the passage of other large-diameter objects in the corrugated pipe culvert, ensuring the use effect of the large-diameter corrugated pipe culvert. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of a large-diameter corrugated pipe culvert anti-deformation reinforcement device when it is contracted;
[0014] Figure 2 It is a front view of the anti-deformation reinforcement device when it is contracted;
[0015] Figure 3 is a front cross-sectional view of the anti-deformation reinforcement device when it is contracted;
[0016] Figure 4 It is a schematic diagram of the structure when the anti-deformation reinforcement device is deployed;
[0017] Figure 5 It is a schematic diagram of the structure when the anti-deformation reinforcement device is installed;
[0018] Figure 6 It is a structural schematic diagram of an embodiment of an anti-deformation reinforcement device including a gear lever;
[0019] Figure 7 is a front cross-sectional view of an embodiment of an anti-deformation reinforcement device including a gear lever;
[0020] Figure 8 It is a schematic diagram of the structure of the anti-deformation reinforcement device including a pipe wall support plate;
[0021] Fig. 9 It is a schematic diagram of the structure in which two modules of the anti-deformation reinforcement device together form a working group;
[0022] Fig.10It is a schematic diagram of the structure of the anti-deformation reinforcement device including a flexible gasket;
[0023] Fig.11 It is a schematic diagram of the structure of a ratchet.
[0024] Explanation of the reference numerals in the accompanying drawings: 1. outer ring; 2. inner ring; 3. V-shaped lever; 4. tube wall support; 5. V-shaped lever shaft; 6. tube wall support shaft; 7. mounting hole; 8. sliding cam shaft; 9. strip hole; 10. ratchet teeth; 11. pawl; 12. spring; 13. pawl shaft; 14. inner ring connector; 15. outer ring connector; 16. slide rail; 17. gear shaft; 18. gear wrench; 19. gear; 20. rack; 21. tube wall support plate; 22. flexible gasket. DETAILED DESCRIPTION
[0025] The present invention will be described in further detail below in conjunction with the accompanying drawings, wherein the same components are indicated by the same reference numerals.
[0026] A large diameter corrugated pipe culvert anti-deformation reinforcement device, such as Figure 1 and Figure 2 As shown, it includes a pair of outer rings 1 and a pair of inner rings 2 placed inside the outer rings 1. The pair of outer rings 1 are fixedly connected in parallel by a number of outer ring connectors 15, and the pair of inner rings 2 are fixedly connected in parallel by a number of inner ring connectors 14. The outer rings 1 and the inner rings 2 are slidably connected by a slide rail 16. The maximum diameter of the inner ring 2 is smaller than the minimum diameter of the outer ring 1. The slide rail 16 can be fixed on both the outer ring 1 and the inner ring 2. The slide rail 16 allows the inner ring 2 and the outer ring 1 to rotate only around a common axis, limiting the degrees of freedom in other directions. A number of ratchet teeth 10 are provided on the side of the outer ring 1 close to the inner ring 2, and a pawl 11 corresponding to the ratchet teeth 10 is provided on the side of the inner ring 2 close to the outer ring 1. A pawl shaft 13 fixed to the inner ring 2 is provided on the end of the pawl 11 away from the ratchet teeth 10. The pawl 11 can rotate axially around the pawl shaft 13. A spring 12 is provided on the side of the pawl 11 away from the ratchet teeth 10, and the other end of the spring 12 is fixed to the inner ring 2. Fig.11 As shown, the ratchet structure can ensure that the inner ring 2 is fixed and stuck in one direction. When the reinforcement support achieves the best effect, the reinforcement device is kept from deforming, the stability of the structure is maintained, and a better support effect is achieved. The ratchet teeth 10, pawl 11, spring 12 and pawl shaft 13 are an integral structure. Several groups are set between the inner ring 2 and the outer ring 1, and they are evenly distributed, so that the ratchet structure is more evenly stressed, better preventing the inner ring 2 from rotating, and thus playing a better supporting role. A V-shaped lever 3 is set between a pair of outer rings 1, such as Figure 3As shown, the thickness of the V-shaped lever 3 is less than that of the outer ring connector 15. The outer ring 1 is also provided with a plurality of equally spaced mounting holes 7. A V-shaped lever shaft 5 is installed in each mounting hole. The V-shaped lever shaft 5 passes through the tip of the V-shaped lever 3. The V-shaped lever 3 can rotate axially around the V-shaped lever shaft 5. The V-shaped lever is provided with a sliding convex shaft 8 protruding to both sides at one end close to the inner ring 2. The inner ring 2 is provided with radial strip holes 9 at positions corresponding to the sliding convex shaft 8. The other end of the V-shaped lever 3 is connected to the tube wall support 4 through the tube wall support shaft 6. The tube wall support 4 can rotate axially around the tube wall support shaft 6. Figure 4 As shown in FIG. 1 , it is a schematic diagram of the structure of the anti-deformation reinforcement device when it is unfolded after axial rotation. As the ratchet structure drives the inner ring 2 to rotate, the pipe wall support member 4 is driven to adjust the diameter of the reinforcement device as a whole, so that it matches the inner diameter of the reinforced large-diameter corrugated pipe culvert. Figure 5 As shown, the installation accuracy is higher, which can prevent the pipe wall from being damaged, deformed and cracked due to uneven settlement of the foundation in the high fill area.
[0027] In order to save more effort during installation, Figure 6 and Figure 7 As shown, the inner ring 2 is provided with a gear shaft 17 passing through a pair of parallel inner rings 2, one end of the gear shaft 17 is provided with a gear wrench 18 axially perpendicular to the gear shaft 17, a gear 19 fixed to and coaxial with the gear shaft 17 is provided between the pair of parallel inner rings 2, the thickness of the gear 19 is less than the thickness of the inner ring connecting member 14, and a rack 20 matching the gear 19 is fixed between the pair of outer rings 1, and the rotation of the inner ring is achieved with a smaller force through a lever structure.
[0028] like Figure 8 As shown, a tube wall support plate 21 is fixedly provided on the tube wall support member 4. Fig. 9 As shown, the two anti-deformation reinforcement device modules together form a working group, so that the reinforcement device has a larger contact area with the pipe wall, and has a better support effect. Under the same pressure, the pressure generated becomes smaller, and the pipe wall is less likely to be deformed by the support structure, so the support purpose is better achieved. Fig.10 As shown, a flexible gasket 22 is provided on the other side where the tube wall support plate 21 is connected to the tube wall support member 4, such as rubber, TPU material, etc., to further firmly combine the tube wall support member 4 with the tube wall to prevent sliding.
[0029] The reinforcement device is composed of several groups of devices parallel to each other, each group is connected by a pipe wall support plate 21, and multiple groups of support increase the support length and area of the entire corrugated pipe culvert and increase the stability of the support. In addition, compared with the traditional reinforcement structure, the hollow design in the middle does not affect the passage of other large-diameter objects in the corrugated pipe culvert, ensuring the use effect of the large-diameter corrugated pipe culvert.
[0030] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A large diameter corrugated pipe culvert anti-deformation reinforcement device, comprising a pair of outer rings (1) and a pair of inner rings (2) disposed inside the outer rings (1), the pair of outer rings (1) being fixedly connected in parallel by a plurality of outer ring connectors (15), the pair of inner rings (2) being fixedly connected in parallel by a plurality of inner ring connectors (14), the outer rings (1) and the inner rings (2) being slidably connected by a slide rail (16), a plurality of ratchet teeth (10) being arranged on a side of the outer ring (1) close to the inner ring (2), a ratchet pawl (11) corresponding to the ratchet teeth (10) being arranged on a side of the inner ring (2) close to the outer ring (1), a ratchet shaft (13) fixed to the inner ring (2) being arranged at one end of the ratchet pawl (11) away from the ratchet teeth (10), the ratchet pawl (11) being axially rotatable around the ratchet shaft (13), a spring (12) being arranged on a side of the ratchet pawl (11) away from the ratchet teeth (10), the other end of the spring (12) being fixed to the inner ring (2), characterized in that: A V-shaped lever (3) is arranged between the pair of outer rings (1). The thickness of the V-shaped lever (3) is less than the thickness of the outer ring connecting member (15). The outer ring (1) is also provided with a plurality of equally spaced mounting holes (7). A V-shaped lever shaft (5) is installed in each mounting hole. The V-shaped lever shaft (5) passes through the tip of the V-shaped lever (3). The V-shaped lever (3) can rotate axially around the V-shaped lever shaft (5). A sliding convex shaft (8) protruding toward both sides is arranged at one end of the V-shaped lever close to the inner ring (2). A radial strip hole (9) is arranged at a position corresponding to the sliding convex shaft (8) of the inner ring (2). The other end of the V-shaped lever (3) is connected to the tube wall support member (4) through the tube wall support member shaft (6). The tube wall support member (4) can rotate axially around the tube wall support member shaft (6).
2. A large diameter corrugated pipe culvert anti-deformation reinforcement device according to claim 1, characterized in that: The inner ring (2) is provided with a gear shaft (17) passing through a pair of parallel inner rings (2); one end of the gear shaft (17) is provided with a gear wrench (18) axially perpendicular to the gear shaft (17); a gear (19) fixed to and coaxial with the gear shaft (17) is provided between the pair of parallel inner rings (2); the thickness of the gear (19) is smaller than the thickness of the inner ring connecting member (14); and a rack (20) matching the gear (19) is fixed between the pair of outer rings (1).
3. The large diameter corrugated pipe culvert anti-deformation reinforcement device according to claim 1, characterized in that: A tube wall support plate (21) is fixedly provided on the tube wall support member (4).
4. The large diameter corrugated pipe culvert anti-deformation reinforcement device according to claim 3, characterized in that: A flexible gasket (22) is provided on the other side of the tube wall support plate (21) connected to the tube wall support member (4).
5. The large diameter corrugated pipe culvert anti-deformation reinforcement device according to claim 3, characterized in that: The device is composed of a plurality of mutually parallel groups, and each group is connected by a tube wall support plate (21).
6. The large diameter corrugated pipe culvert anti-deformation reinforcement device according to claim 1, characterized in that: The ratchet teeth (10), the pawl (11), the spring (12) and the pawl shaft (13) are in several groups and are evenly distributed.