Photovoltaic tile for pitched roof

By using corrugated steel plates with corrugated structures to seamlessly overlap in the sloped roof photovoltaic tiles, the problems of high cost, poor waterproofness and poor heat dissipation in the existing technology are solved, and more efficient installation, waterproofing and heat dissipation effects are achieved, and power generation efficiency is improved.

CN222847676UActive Publication Date: 2025-05-09合肥中仓光伏建筑科技有限公司
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Patent Information

Application Number
CN202421848434.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-09
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing sloped roof photovoltaic tile has problems in cost, waterproofness and heat dissipation, resulting in high installation costs, poor waterproofing performance and poor heat dissipation performance, thereby reducing power generation efficiency.

Method used

The pressed steel plate with a corrugated structure is used for seamless overlap, and the upper and lower overlap is achieved through the steps and the lower vertical edge strips. The inclined plate is used to achieve seamless overlap between left and right, forming a relatively complete whole, ensuring the reliability of installation, and improving heat dissipation and drainage effects through the corrugated structure.

Benefits of technology

The installation reliability and waterproof performance are improved. At the same time, the thermal dissipation of the photovoltaic panels is improved by adding ventilation channels and drainage channels, and the power generation efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pitched roof photovoltaic tile, which comprises a plate and a photovoltaic panel, and is characterized in that the plate comprises a plate body and a step part connected to one side of the plate body; the plate body is provided with first wave crests and first wave troughs which are alternately distributed at intervals; the top surface of the step part is provided with a second wave crest corresponding to the first wave crest and a second wave trough corresponding to the first wave trough; the photovoltaic panel is installed on the upper end face of the plate. Through seamless lap joint of the profiled steel sheets with the waveform structures, the installation reliability is ensured, the heat dissipation and drainage effects of the photovoltaic panel are improved, the waterproof performance is high, and the power generation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaics, in particular to a photovoltaic tile for a sloped roof. Background Art

[0002] Most of the existing photovoltaic tiles on sloped roofs are completed by adding frames around the photovoltaic modules, buckling them left and right, and overlapping them up and down. The main problems are as follows:

[0003] 1. The cost is relatively high. Taking the length of 1160mm, width of 390mm and power of 85Wp as an example, the cost of the surrounding frame is 0.35 yuan / W;

[0004] 2. Waterproofing is not good; the upper and lower joints are flat and require additional waterproof sealing strips;

[0005] 3. Poor heat dissipation: In order to prevent water leakage, the components are closely connected, and the ventilation and heat dissipation performance is poor, which reduces the power generation efficiency by more than 10%. Utility Model Content

[0006] The purpose of the utility model is to provide a photovoltaic tile for a slope roof, which is seamlessly overlapped by corrugated steel plates with a corrugated structure, thereby ensuring the reliability of installation, increasing the heat dissipation and drainage effects of the photovoltaic panel, and having high waterproof performance, thereby improving the power generation efficiency.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The utility model discloses a photovoltaic tile for a sloped roof, comprising:

[0009] A plate, comprising a plate body and a step portion connected to one side of the plate body; the plate body having first wave crests and first wave valleys alternately distributed at intervals; a top surface of the step portion having a second wave crest corresponding to the first wave crest, and a second wave valley corresponding to the first wave valley;

[0010] The photovoltaic panel is installed on the upper end surface of the panel.

[0011] A further solution includes overlapping portions arranged on two opposite sides of the plate, wherein the overlapping portions are inclined plates inclined downward.

[0012] A further solution: the lowest point of the inclined plate is on the extension line of the line connecting the lowest points of all the first wave valleys.

[0013] A further solution: the height difference between the first wave peak and the second wave peak is not less than the thickness setting of the photovoltaic panel.

[0014] A further solution: the first wave crest has a chamfered structure.

[0015] A further solution: the photovoltaic panel and the panel are bonded together by structural adhesive.

[0016] A further solution also includes a junction box disposed on the lower end surface of the photovoltaic panel, wherein the junction box is installed in the cavity between the first wave valley and the photovoltaic panel.

[0017] A further solution: the panel also includes a lower vertical edge strip arranged on the other side of the panel body.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The panels used in the utility model have a corrugated structure, which is seamlessly overlapped by the step portion and the lower vertical edge strip, and seamlessly overlapped by the inclined plate on the left and right, forming a relatively complete whole on the slope roof, ensuring the reliability of installation, and ensuring waterproofness without gluing the overlapped joints, simplifying the installation steps. The panels have a corrugated structure, so that a large area of ​​ventilation and drainage channels are left between the panels and the photovoltaic panels, and gaps are left between the photovoltaic panels during installation, which greatly increases the heat dissipation and improves the power generation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the plate in the utility model;

[0022] Figure 3 This is a schematic diagram of the installation structure of the utility model;

[0023] In the figure: 1- panel body, 11- first wave crest, 12- first wave trough, 13- lower vertical edge strip, 2- step portion, 21- second wave crest, 22- second wave trough, 3- photovoltaic panel, 4- tile hanging strip, 5- overlapping portion, 6- junction box, 7- roof. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.

[0026] See also Figure 1-3 In this embodiment, a photovoltaic system installed on a sloping roof includes a panel and a photovoltaic panel 3 installed on the upper end surface of the panel, wherein:

[0027] The plate comprises a plate body 1 and a step portion 2 integrally connected to one side of the plate body 1; the plate body 1 has first wave crests 11 and first wave valleys 12 that are alternately distributed at intervals; the top surface of the step portion 2 has a second wave crest 21 corresponding to the first wave crest 11, and a second wave valley 22 corresponding to the first wave valley 12;

[0028] The photovoltaic panel 3 is installed on the upper end surface of the panel.

[0029] On the roof 7, the panels are arranged in an array, and the upper and lower rows of panels have a slope change as the roof 7 changes, the first wave crest 11 of the upper panel overlaps with the second wave crest 21 of the lower panel, and the first wave valley 12 of the upper panel overlaps with the second wave valley 22 of the lower panel to form an overall photovoltaic system.

[0030] Furthermore, it also includes overlapping parts 5 arranged on two opposite sides of the plate, and the overlapping parts 5 are inclined plates inclined downward. The first wave crests 11 and the first wave valleys 12 at the edge positions of adjacent plates in the same row are overlapped as a whole, and the inclined plates play a transition role.

[0031] Furthermore, the lowest point of the inclined plate is on the extension line of the line connecting the lowest points of all the first wave valleys 12. The inclined plate falls on the roof 7 to provide support.

[0032] Furthermore, the height difference between the first wave crest 11 and the second wave crest 21 is not less than the thickness setting of the photovoltaic panel 3. The step portion 2 not only plays a role of connecting the upper and lower parts, but also serves as a support and limiter for the side of the photovoltaic panel 3.

[0033] Furthermore, the first wave crest 11 has a chamfered structure. The chamfered structure can increase the contact area between the panel body 1 and the photovoltaic panel 3, and then be reinforced by structural adhesive to improve the firmness of the connection.

[0034] Furthermore, it also includes a junction box 6 disposed on the lower end surface of the photovoltaic panel 3. The wave-shaped design of the panel body 1 is not only conducive to drainage and heat dissipation, but also provides a storage space for the accessories of the photovoltaic panel 3 (junction box 6).

[0035] Furthermore, the panel also includes a lower vertical edge strip 13 arranged on the other side of the panel body 1, which also has a corrugated structure. The lower vertical edge strip 13 has the same outer contour as the step portion 2. The lower vertical edge strip 13 of the upper row of panels is overlapped on the step portion 2 of the lower row of panels, so that the upper and lower rows of panels are overlapped to form a relatively complete whole, which can better divert rainwater.

[0036] Furthermore, the photovoltaic panel 3 is a frameless double-glass component, and the panel is a corrugated steel plate. The corrugated steel plate and the frameless double-glass component are shipped after being assembled in the factory.

[0037] When installing the utility model, the tiles are laid row by row from the lower left corner of one side of the sloping roof to the ridge. First, the tile hanging strip 4 is installed; then the two panels are laid from left to right in sequence, the cables of the two panels are checked and connected, and after the test is passed, the step portion 2 is fixed to the tile hanging strip 4 with self-tapping screws, and then the next photovoltaic tile is installed, and the above steps are repeated until a row is completed; when installing the upper row of photovoltaic tiles, the upper row of lower vertical side strips 13 are fixed to the lower row of step portions 2 by self-tapping screws.

[0038] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

[0039] Therefore, the above description is only a preferred embodiment of the present application and is not intended to limit the scope of implementation of the present application; that is, all equivalent changes made according to the scope of the claims of the present application are within the protection scope of the claims of the present application.

Claims

1. A photovoltaic tile for a sloped roof, characterized in that: include: A plate, comprising a plate body (1) and a step portion (2) connected to one side of the plate body (1); the plate body (1) has first wave crests (11) and first wave valleys (12) that are alternately distributed at intervals; the top surface of the step portion (2) has a second wave crest (21) corresponding to the first wave crest (11), and a second wave valley (22) corresponding to the first wave valley (12); The photovoltaic panel (3) is installed on the upper end surface of the panel.

2. The photovoltaic tile for sloped roof according to claim 1, characterized in that: It also comprises overlapping parts (5) arranged on two opposite sides of the plate, wherein the overlapping parts (5) are inclined plates inclined downward.

3. The photovoltaic tile for sloped roof according to claim 2, characterized in that: The lowest point of the inclined plate is on the extension line of the line connecting the lowest points of all the first wave valleys (12).

4. The photovoltaic tile for sloped roof according to claim 1, characterized in that: The height difference between the first wave crest (11) and the second wave crest (21) is not less than the thickness setting of the photovoltaic panel (3).

5. The photovoltaic tile for sloped roof according to claim 1, characterized in that: The first wave peak (11) has a chamfered structure.

6. The photovoltaic tile for sloped roof according to claim 1, characterized in that: The photovoltaic panel (3) and the panel are bonded together by means of structural adhesive.

7. The photovoltaic tile for sloped roof according to claim 1, characterized in that: It also includes a junction box (6) arranged on the lower end surface of the photovoltaic panel (3), and the junction box (6) is installed in the cavity between the first wave valley (12) and the photovoltaic panel (3).

8. The photovoltaic tile for sloped roof according to claim 1, characterized in that: The panel also includes a lower vertical edge strip (13) arranged on the other side of the panel body (1).