Steel structure beam welding operation platform

By designing a steel structure beam welding and processing operation platform including manned hanging basket, tool basket and hydraulic fixture, the safety hazards and low efficiency of traditional scaffolding are solved, and efficient and safe welding and processing operations are achieved.

CN222847771UActive Publication Date: 2025-05-09BUILDING & MOUNTING ENG CO LTD NO 12 BUREAU MINIST OF RAILWAYS +1
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Patent Information

Application Number
CN202421595608.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-09
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the welding processing of steel structure beams, traditional temporary scaffolding has problems such as safety hazards, time-consuming and labor-intensive construction, and low work efficiency.

Method used

A steel structure beam welding processing operation platform is designed, including two working platforms and support frames. The working platform is equipped with a manned hanging basket and a tool basket. The steel structure beam is clamped through a hydraulic fixture to ensure stability and safety.

Benefits of technology

It improves the safety and efficiency of workers' aerial work, provides a safe and stable working platform and space for placing tools, reduces waiting time, and enhances the stability and safety of welding processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of steel structure beam welding, and particularly relates to a steel structure beam welding machining operation platform. Comprising two working platforms, the two working platforms are connected through a supporting frame to form an operation platform, the operation platform is arranged on a steel structure beam in a bestriding mode, and the two working platforms are located on the two sides of the steel structure beam; the working platform comprises a middle manned hanging basket and tool baskets on the two sides. And by arranging the manned hanging basket, the tool basket and the hydraulic fixator, the safety problem of high-altitude operation of workers is effectively solved. The manned hanging basket provides a safe and stable working platform, workers can work on the manned hanging basket, and the manned hanging basket has a large working space and is beneficial to improving the working efficiency. And the tool basket provides a space for placing tools and equipment required by welding, so that a worker can conveniently take the required tools, and the waiting time in the operation process is reduced. The steel structure beam is clamped through the hydraulic fixers on the two sides, and stability and safety in the working process are guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel structure beam welding, and in particular relates to a steel structure beam welding processing operation platform. Background Art

[0002] In steel structure buildings, beams are important components that bear and transmit loads, and their welding quality is directly related to the safety and stability of the entire building. Traditional steel structure beam welding processing usually requires workers to work at high altitudes, which poses safety risks and has low work efficiency.

[0003] In the prior art, steel structure beam welding usually uses a temporary scaffolding as a working platform, and workers perform aerial work on the scaffolding. However, this method has the following problems: first, building the scaffolding is time-consuming and labor-intensive, which affects the progress of the project; second, the scaffolding has poor stability and poses a safety hazard; third, there is no special area for placing tools and equipment on the scaffolding, and workers need to frequently go up and down the scaffolding to get tools, which affects work efficiency.

[0004] Therefore, in order to improve the safety and efficiency of steel structure beam welding processing, a new type of working platform and tools are needed. Utility Model Content

[0005] The utility model aims to solve the problems of poor safety and low working efficiency in high-altitude work when building a scaffold during welding of steel structure beams.

[0006] The utility model provides the following technical solution: a steel structure beam welding processing operation platform, comprising two working platforms, the two working platforms are connected by a support frame to form an operating platform, the operating platform straddles the steel structure beam, and the two working platforms are located on both sides of the steel structure beam; the working platform comprises a manned hanging basket in the middle and tool baskets on both sides.

[0007] Furthermore, a support shaft is connected between the two working platforms, a roller is installed on the support shaft, the roller lifts the support frame on the top surface of the steel structure beam, the support shaft is connected to the torque output mechanism on the working platform, and the torque output mechanism drives the roller to rotate through the support shaft;

[0008] The rolling direction of the roller is the same as the length direction of the steel structure beam; the two working platforms are arranged with a supporting mechanism for feeding the steel structure beam. When the operating platform moves along the steel structure beam, the supporting mechanisms on the two working platforms are separated from the steel structure beam. When the operating platform is stationary, the supporting mechanisms on the two working platforms can cooperate to clamp the steel structure beam.

[0009] Furthermore, two ends of the working platform are respectively connected with a supporting shaft.

[0010] Furthermore, the jacking mechanism includes a hydraulic cylinder and a jacking support, the cylinder barrel of the hydraulic cylinder is installed on the cylinder seat of the working platform, and the jacking support is installed on the cylinder rod of the hydraulic cylinder; the hydraulic element connected to the hydraulic cylinder is installed in the tool basket.

[0011] Furthermore, a lifting ring is provided on the top of the supporting frame.

[0012] Furthermore, the supporting mechanisms on the two working platforms are aligned, and there is a supporting mechanism at each end of the working platform in the length direction.

[0013] Furthermore, the torque output mechanism includes a motor and a reducer.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] The utility model provides a steel structure beam welding processing operation platform, which effectively solves the safety problem of workers working at high altitudes by arranging a manned hanging basket, a tool basket and a hydraulic fixer. The manned hanging basket provides a safe and stable working platform on which workers can work, and has a large working space, which is conducive to improving work efficiency. The tool basket provides space for placing tools and equipment required for welding, so that workers can easily access the required tools and reduce the waiting time during the operation. The steel structure beam is clamped by the hydraulic fixers on both sides, which ensures stability and safety during the work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] In the figure: 1-working platform; 1.1-man-carrying hanging basket; 1.2-tool basket; 2-support frame; 3-steel structure beam; 4-support shaft; 5-roller; 6-hydraulic cylinder; 7-jacking support; 8-lifting ring. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] like Figure 1As shown: A steel structure beam welding processing operation platform includes two working platforms 1, which are connected by a support frame 2 to form an operation platform, and the operation platform straddles the steel structure beam 3. The two working platforms 1 are located on both sides of the steel structure beam 3; the working platform 1 includes a manned hanging basket 1.1 in the middle and tool baskets 1.2 on both sides. The manned hanging basket 1.1 provides a safe and stable working space, and workers can work in the manned hanging basket 1.1. The tool basket 1.2 is divided into multiple areas for placing tools and equipment required for welding, including welding machines, welding fume extractors and lithium batteries. The design of the tool basket 1.2 enables workers to easily access the required tools, reduces the waiting time during the operation, and improves work efficiency. When a worker performs welding processing of a steel structure beam on the working platform 1, he first enters the manned hanging basket 1.1, and then takes the required tools and equipment to work.

[0020] The manned hanging basket 1.1 and the tool basket 1.2 are rectangular frames. The manned hanging basket 1.1 and the tool basket 1.2 are welded into a frame by using hollow aluminum alloy square tubes, and then aluminum alloy plates are welded on the bottom and side surfaces of the frame.

[0021] A support shaft 4 is connected between the two working platforms 1, and a roller 5 is installed on the support shaft 4. The roller 5 lifts the support frame 2 on the top surface of the steel structure beam 3. The support frame 2 and the working platform 1 are not in contact with the steel structure beam 3. The support shaft 4 is connected to the torque output mechanism on the working platform 1, and the torque output mechanism drives the roller 5 to rotate through the support shaft 4; the roller 5 is covered with rubber to increase the friction between the steel structure beam 3 and prevent slipping.

[0022] The rolling direction of the roller 5 is the same as the length direction of the steel structure beam 3; the two working platforms 1 are arranged with a supporting mechanism that feeds the steel structure beam 3. When the operating platform moves along the steel structure beam 3, the supporting mechanisms on the two working platforms 1 are separated from the steel structure beam 3, thereby releasing the support and restriction on the working platform 1. When the operating platform is stationary, the supporting mechanisms on the two working platforms 1 can cooperate to clamp the steel structure beam 3, on the one hand to prevent the working platform 1 from sliding, and on the other hand to prevent the working platform 1 from shaking when the workers in the manned hanging basket 1.1 are moving.

[0023] The operating platform is used for welding the two ends of the steel structure beam 3, that is, the welding work is completed after the two ends of the steel structure beam 3 are connected by bolts. After the welding of one end of the beam is completed, the operating platform moves to the other end of the beam through the roller 5 to continue the operation.

[0024] The two ends of the working platform 1 are connected with a support shaft 4, and the support shafts 4 at the two ends of the working platform 1 rotate synchronously. The torque output mechanism includes a motor and a reducer, and the motor is powered by a lithium battery in the tool basket 1.2.

[0025] The jacking mechanism includes a hydraulic cylinder 6 and a jacking support 7. The cylinder barrel of the hydraulic cylinder 6 is installed on the cylinder seat of the working platform 1, and the jacking support 7 is installed on the cylinder rod of the hydraulic cylinder 6. The side of the jacking support 7 that contacts the steel structure beam 3 is affixed with a rubber pad; the hydraulic components connected to the hydraulic cylinder 6 are installed in the tool basket 1.2; the hydraulic components include an oil tank, a hydraulic pump, a motor, and a hydraulic valve group, and the motor is powered by a lithium battery.

[0026] The supporting mechanisms on the two working platforms 1 are aligned, and there is a supporting mechanism at each end of the working platform 1 in the length direction.

[0027] A lifting ring 8 is provided on the top of the support frame 2, and the lifting ring 8 is connected to a steel wire rope to lift the operating platform.

[0028] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A steel structure beam welding processing operation platform, characterized in that: The invention comprises two working platforms (1), the two working platforms (1) are connected via a support frame (2) to form an operating platform, the operating platform straddles a steel structure beam (3), and the two working platforms (1) are located on both sides of the steel structure beam (3); the working platform (1) comprises a manned hanging basket (1.1) in the middle and tool baskets (1.2) on both sides.

2. A steel structure beam welding processing operation platform according to claim 1, characterized in that: A support shaft (4) is connected between the two working platforms (1), and a roller (5) is installed on the support shaft (4). The roller (5) lifts the support frame (2) on the top surface of the steel structure beam (3). The support shaft (4) is connected to a torque output mechanism on the working platform (1), and the torque output mechanism drives the roller (5) to rotate through the support shaft (4); The rolling direction of the roller (5) is the same as the length direction of the steel structure beam (3); the two working platforms (1) are provided with a supporting mechanism for feeding the steel structure beam (3); when the operating platform moves along the steel structure beam (3), the supporting mechanisms on the two working platforms (1) are separated from the steel structure beam (3); when the operating platform is stationary, the supporting mechanisms on the two working platforms (1) can cooperate to clamp the steel structure beam (3).

3. A steel structure beam welding processing operation platform according to claim 2, characterized in that: Both ends of the working platform (1) are respectively connected to a supporting shaft (4).

4. The steel structure beam welding processing operation platform according to claim 2 is characterized in that: The supporting mechanism comprises a hydraulic cylinder (6) and a supporting support (7); the cylinder barrel of the hydraulic cylinder (6) is mounted on a cylinder seat of the working platform (1), and the supporting support (7) is mounted on a cylinder rod of the hydraulic cylinder (6); and a hydraulic element connected to the hydraulic cylinder (6) is mounted in a tool basket (1.2).

5. The steel structure beam welding processing operation platform according to claim 1, characterized in that: A hanging ring (8) is provided on the top of the support frame (2).

6. The steel structure beam welding processing operation platform according to claim 4, characterized in that: The supporting mechanisms on the two working platforms (1) are aligned, and there is a supporting mechanism at each end of the working platform (1) in the length direction.

7. The steel structure beam welding processing operation platform according to claim 2, characterized in that: The torque output mechanism includes a motor and a reducer.