Impeller structure more beneficial to welding

By designing an impeller structure with multiple inner holes, allowing automatic welding robots to perform precise positioning and welding, the existing impeller welding problems are solved, and cost reduction and efficiency improvement are achieved.

CN222848395UActive Publication Date: 2025-05-09SUZHOU WEIYI FLUID TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421661768.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-09
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The impellers of existing fiberglass furnace fans are inefficient, have low aesthetics during welding, and have high labor costs.

Method used

An impeller structure that is more conducive to welding is designed. A plurality of inner holes are provided on the rear plate and the front plate, allowing the automatic welding robot to extend into the middle of the blade and the blade for welding, and the operation of the welding robot is facilitated through the rear plate connection device.

Benefits of technology

It reduces manual production costs, improves the aesthetics of the impeller, and improves welding efficiency through automatic welding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222848395U_ABST
    Figure CN222848395U_ABST
Patent Text Reader

Abstract

The impeller structure comprises a rear disc, a front disc, a middle disc and blades which are connected with the rear disc are sequentially arranged on one side of the rear disc, and a rear disc connecting device is arranged at the rear end, far away from the front disc, of the rear disc. The automatic welding manipulator has the advantages that the automatic welding manipulator can extend into the middle of the blades through the inner holes of the rear disc and the front disc for welding, the manual production cost is reduced, and the impeller is more attractive.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of glass tempering furnace fans, in particular to an impeller structure which is more conducive to welding. Background Art

[0002] With the development of domestic and international FRP industry, the market prospect of FRP furnace fans is getting better and better. However, the labor cost and efficiency of impeller production restrict the development of fan output. In addition, FRP furnace fans have certain requirements on the aesthetics of impellers in order to adapt to market advantages.

[0003] In the prior art, the impeller of the fan is welded by traditional manual arc welding. The manual welding method is not only inefficient, but also makes the impeller unsightly and has high labor costs. Utility Model Content

[0004] The purpose of the utility model is to provide an impeller structure which is more conducive to welding, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an impeller structure that is more conducive to welding, including a rear disc, one side of which is sequentially provided with a front disc, a middle disc and blades connected thereto, and a rear disc connecting device is provided at the rear end of the rear disc away from the front disc.

[0006] In a further optimization, the blades are connected to the center disk by plug-in.

[0007] For further optimization, the front and rear ends of the middle disk are respectively fixedly connected to the front disk and the rear disk, and the height of the middle disk is consistent with the height of the blades.

[0008] For further optimization, the front disc and the rear disc are both connected to the blades by spot welding.

[0009] For further optimization, a plurality of inner holes are provided on the rear disc and the front disc.

[0010] For further optimization, the plurality of inner holes are arranged correspondingly in upper and lower parts, and the inner holes are through holes.

[0011] For further optimization, one end of the rear disc connecting device is respectively inserted into the rear disc and the blade.

[0012] Beneficial Effects

[0013] The utility model provides an impeller structure that is more conducive to welding. An automatic welding robot can extend through the inner holes of the rear plate and the front plate to the middle of the blades for welding, thereby reducing the labor production cost and making the impeller more beautiful. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic cross-sectional view of the overall structure of the utility model;

[0015] Figure 2 It is a schematic top view of the overall structure of the utility model.

[0016] Reference numerals

[0017] 1-front disc, 2-blades, 3-middle disc, 4-rear disc, 5-rear disc connecting device, 6-inner hole. DETAILED DESCRIPTION

[0018] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0019] Example

[0020] like Figure 1-2 As shown, an impeller structure more conducive to welding includes a rear disc 4, one side of which is provided with a front disc 1, a middle disc 3 and blades 2 connected thereto in sequence, and a rear disc connecting device 5 is provided at the rear end of the rear disc 4 away from the front disc 1.

[0021] In this embodiment, the blades 2 are plug-connected to the middle disc 3, which facilitates the subsequent connection with the rear disc and the front disc.

[0022] The front and rear ends of the middle plate 3 are fixedly connected to the front plate 1 and the rear plate 4 respectively, and the height of the middle plate 3 is consistent with the height of the blade 2. After the blade 2 is inserted into the middle plate 3, the stability of the blade assembly is achieved and the blade 2 is protected.

[0023] The front disc 1 and the rear disc 4 are both connected to the blade 2 by spot welding. The welding is completed at a high speed through a spot welding process, and has the characteristics of small welding points and good overall connectivity.

[0024] The rear plate 4 and the front plate 1 have the same diameter, and a plurality of inner holes 6 are provided on the rear plate 4 and the front plate 1. The plurality of inner holes 6 are arranged correspondingly up and down, and the inner holes 6 are through holes. The inner holes 6 on the rear plate 4 and the front plate 1 are connected up and down, and the welding robot is inserted into the inner hole 6 to realize precise positioning of spot welding.

[0025] One end of the rear disk connecting device 5 is inserted into the rear disk 4 and the blade 2 respectively, and the rear disk 4 and the blade 2 are connected through the rear disk connecting device 5. Before spot welding, the rear disk connecting device is used to facilitate the welding robot to reach into the impeller for welding.

[0026] Insert the blades into the middle disk, connect the blades to the front disk by spot welding, and then connect them to the rear disk by spot welding. The rear disk and the rear disk connecting device are not connected temporarily. The automatic welding robot reaches into the inner holes of the rear disk and the front disk, welds the blades in the middle, and when the welding is completed, welds them to the rear disk connecting device.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the utility model content within the protection scope of the utility model.

Claims

1. An impeller structure more conducive to welding, characterized in that: It comprises a rear disc (4), one side of which is provided with a front disc (1), a middle disc (3) and blades (2) connected thereto in sequence, and a rear disc connecting device (5) is provided at the rear end of the rear disc (4) away from the front disc (1).

2. The impeller structure more conducive to welding according to claim 1 is characterized in that: The blades (2) are plug-in connected to the center disk (3).

3. The impeller structure more conducive to welding according to claim 1 is characterized in that: The front and rear ends of the middle plate (3) are fixedly connected to the front plate (1) and the rear plate (4) respectively, and the height of the middle plate (3) is consistent with the height of the blades (2).

4. The impeller structure more conducive to welding according to claim 1 is characterized in that: The front disc (1) and the rear disc (4) are both connected to the blades (2) by spot welding.

5. The impeller structure more conducive to welding according to claim 1 is characterized in that: The rear disc (4) and the front disc (1) have the same diameter, and a plurality of inner holes (6) are provided on the rear disc (4) and the front disc (1).

6. The impeller structure more conducive to welding according to claim 5 is characterized in that: The plurality of inner holes (6) are arranged correspondingly up and down, and the inner holes (6) are through holes.

7. The impeller structure more conducive to welding according to claim 1, characterized in that: One end of the rear disc connecting device (5) is inserted into the rear disc (4) and the blade (2) respectively.