Cooling water tank device of trash remover

By using the monitoring components of the liquid level transmitter and PLC module in the demerger cooling water tank device, as well as the display components of the transparent pipe and the connecting pipe, the problem of insufficient water level monitoring sensitivity in the existing water tank device is solved, real-time monitoring and display of the water level is realized, and the stable operation of the demerger cooling system is ensured.

CN222849601UActive Publication Date: 2025-05-09CHINA TOBACCO JIANGSU INDAL
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Patent Information

Application Number
CN202421636269.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-09
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing demerger cooling water tank device has poor water level monitoring sensitivity, and it is impossible to detect water shortage or leakage in the water tank in time, which affects the stable operation of the demerger cooling system.

Method used

A demerger cooling water tank device is designed, and the first monitoring component consisting of a liquid level transmitter and PLC module is used to realize real-time monitoring and display of water levels through a second monitoring component composed of a transparent tube and a connecting tube, and the water level is not required to open the protective cabinet to view the water level.

Benefits of technology

It improves the sensitivity and accuracy of water level detection in the water tank, can promptly detect water shortage and leakage in the water tank, ensures the stable operation of the debris cooling system, is easy to use and has high practical value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tobacco industry production, and discloses a cooling water tank device for an impurity remover, which comprises a base, a water tank assembly, a first monitoring assembly, a second monitoring assembly and a protection cabinet, and the water tank assembly comprises a water tank body, a water tank cover, a water outlet pipe, a water return pipe, a drainage pipe and a drainage valve; the first monitoring assembly comprises a liquid level transmitter and a PLC module, the liquid level transmitter is connected with the PLC module through a cable, and the PLC module is in communication connection with the terminal display device; the second monitoring assembly comprises a connecting pipe and a transparent pipe, the connecting pipe communicates with the lower portion of the water tank body, the transparent pipe extends in the vertical direction, and the lower end of the transparent pipe communicates with the connecting pipe; the protective cabinet surrounds the base and the water tank assembly, one end of the connecting pipe penetrates out of the protective cabinet, and the transparent pipe is located outside the protective cabinet. The device is convenient to use and high in detection sensitivity, the water level of the water tank can be conveniently checked on remote monitoring equipment and a production field, and stable operation of a cooling system of the trash remover is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of tobacco industry production, in particular to a cooling water tank device for a dust remover. Background Art

[0002] In the tobacco production and processing process, the impurity remover is a precision equipment commonly used in silk thread making. Generally, circulating water is required to cool the control unit of the impurity remover. At present, the water tank device supporting the impurity remover mostly uses a float to monitor the water level change, which has poor sensitivity. There is a situation where the normal operation of the production line is affected by water shortage or water leakage. Moreover, the existing water level monitoring method is single, and it is not convenient to display it on site and remotely, and its practicality is poor. In addition, the existing water tank is generally placed in a protective cabinet. If the on-site operator needs to check the water level in the water tank, it is often necessary to open the cabinet door of the protective cabinet and remove the water tank cover. The operation process is cumbersome and it is easy to cause the cabinet door of the protective cabinet to deform.

[0003] Therefore, a kind of impurity remover cooling water tank device is needed badly to solve the above-mentioned technical problems. Utility Model Content

[0004] Based on the above, the purpose of the utility model is to provide a de-impurer cooling water tank device, which is easy to use and has high detection sensitivity. The water level of the water tank can be conveniently checked on remote monitoring equipment and production sites, so as to timely detect water shortage and leakage in the water tank and ensure the stable operation of the de-impurer cooling system.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model provides a cooling water tank device for a dust collector, comprising:

[0007] Base;

[0008] The water tank assembly comprises a water tank body, the water tank body is arranged on the base, a water tank cover is arranged on the upper cover of the water tank body, a water outlet pipe and a water return pipe are connected to the side wall of the water tank body, respectively used to be connected to the impurity remover cooling system; a drain pipe and a drain valve are fixed at the bottom of the water tank body, and the drain valve is connected to the drain pipe;

[0009] The first monitoring component includes a liquid level transmitter and a PLC module, wherein the liquid level transmitter is fixed to the bottom of the inner side of the water tank body, and the PLC module is arranged outside the water tank body; the liquid level transmitter is connected to the PLC module through a cable; the PLC module is connected to a terminal display device for communication and is used to display the liquid level information monitored by the liquid level transmitter;

[0010] A second monitoring component, comprising a connecting pipe and a transparent pipe arranged outside the water tank body, wherein the connecting pipe is communicated with the lower part of the water tank body, the transparent pipe extends in a vertical direction, and the lower end of the transparent pipe is communicated with the connecting pipe, and the transparent pipe is used to display the liquid level in the water tank body;

[0011] A protection cabinet is arranged around the base and the water tank assembly, one end of the connecting pipe passes through the protection cabinet, and the transparent tube is located outside the protection cabinet.

[0012] In some possible implementations, a cable fixing joint is installed on the side wall of the water tank body, the cable is fixed on the cable fixing joint, one end of the cable is connected to the liquid level transmitter, and the other end of the cable is connected to the PLC module.

[0013] In some possible implementations, a dust cap is fixed to the top of the transparent tube, and the dust cap is connected to the atmosphere.

[0014] In some possible implementations, the liquid level transmitter is fixed to the bottom of the water tank body by a buckle.

[0015] In some possible implementations, support legs are provided at the bottom of the base.

[0016] In some possible implementations, a first handle is provided on the outer side wall of the water tank body.

[0017] In some possible implementations, a second handle is provided on the top of the water tank cover.

[0018] In some possible embodiments, a drain outlet is provided at the bottom of the water tank body, and the drain pipe is sealed and connected to the drain outlet; a water outlet, a water return port and a connecting port are provided on the side wall of the water tank body, the water outlet pipe is sealed and connected to the water outlet, the water return pipe is sealed and connected to the water return port, and the connecting pipe is sealed and connected to the connecting port.

[0019] In some possible implementations, a cable outlet is provided on the side wall of the water tank body, and the cable fixing joint is sealed and connected to the cable outlet.

[0020] In some possible implementations, the impurity remover cooling water tank device further includes an alarm device for giving an alarm when the water tank body leaks or lacks water.

[0021] The beneficial effects of the utility model are:

[0022] The impurity remover cooling water tank device provided by the utility model is used to provide circulating cooling water for the impurity remover. During normal use, the drain valve is closed, and the liquid level transmitter measures the water level signal and transmits it to the PLC module. The staff can monitor and check the water level in real time on the terminal display device; at the same time, the transparent tube forms a communicating vessel with the water tank body through the connecting tube, and the transparent tube is located on the outside of the protective cabinet. The operator does not need to open the protective cabinet and the water tank cover, and can conveniently check the water level at the production site. The utility model has a reasonable structure and is easy to use. The water level of the water tank can be checked on the remote monitoring screen and at the production site. The liquid level transmitter has a high detection sensitivity, which is convenient for timely detection of water shortage and leakage in the water tank, ensuring the stable operation of the impurity remover cooling system, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a cooling water tank device for a dust collector provided in an embodiment of the utility model (the cabinet door of the protective cabinet is not shown);

[0024] Figure 2 It is a partial cutaway view of a cooling water tank device for a cleaner provided in an embodiment of the utility model (protective cabinet is not shown).

[0025] In the figure:

[0026] 1. Base; 11. Support legs; 21. Water tank body; 211. First handle; 22. Water tank cover; 221. Second handle; 23. Water outlet pipe; 24. Water return pipe; 25. Drain pipe; 26. Drain valve; 31. Liquid level transmitter; 32. PLC module; 33. Cable; 34. Cable fixing joint; 35. Buckle; 41. Connecting pipe; 42. Transparent tube; 43. Dust cap; 5. Protective cabinet. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0030] In the description of this embodiment, the terms "upper", "lower", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplified operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0031] like Figure 1-Figure 2 As shown, this embodiment provides a de-impurity cooling water tank device for providing circulating cooling water for the cooling system of the de-impurity. The de-impurity cooling water tank device comprises a base 1, a water tank assembly, a first monitoring assembly, a second monitoring assembly and a protective cabinet 5. The base 1 is used to support the water tank assembly. Optionally, a support leg 11 is provided at the bottom of the base 1 to ensure that the water tank assembly has a certain ground clearance. Of course, rollers can also be provided at the bottom of the base 1 to facilitate the movement of the water tank assembly. The water tank assembly comprises a water tank body 21, a water tank cover 22, a water outlet pipe 23, a water return pipe 24, a drain pipe 25 and a drain valve 26. The water tank body 21 is arranged on the base 1, and the water tank cover 22 is arranged above the water tank body 21. Specifically, a plurality of baffles extending upward can be provided on the outer periphery of the base 1, and the water tank body 21 is placed on the base 1 and is located on the inner side of each baffle. Such a setting can form a protective effect on the water tank body 21 to prevent the water tank body 21 from falling.

[0032] In this embodiment, the water outlet pipe 23 and the water return pipe 24 are respectively installed on the side wall of the water tank body 21, one end of the water outlet pipe 23 is connected to the water outlet of the water tank body 21, and the other end is connected to the water inlet end of the impurity remover cooling system; one end of the water return pipe 24 is connected to the water return port of the water tank body 21, and the other end is connected to the water outlet end of the impurity remover cooling system, so that stable circulating cooling water can be provided to the impurity remover to achieve cooling of the impurity remover. A drain port is provided at the bottom of the water tank body 21, and a drain pipe 25 is installed in the drain port to discharge the waste water in the water tank body 21; a drain valve 26 is also provided at the bottom of the water tank body 21, and the drain valve 26 is connected to the drain pipe 25 to control the opening and closing of the drain pipe 25 port. Further, in this embodiment, the drain pipe 25 is sealed and connected to the drain port, the water outlet pipe 23 is sealed and connected to the water outlet, and the water return pipe 24 is sealed and connected to the water return port, so as to improve the sealing of the water tank device and avoid water leakage. Exemplarily, the above-mentioned sealing can be achieved by rubber gaskets.

[0033] Specifically, the first monitoring component includes a liquid level transmitter 31 and a PLC module 32. The liquid level transmitter 31 is fixed to the bottom of the inner side of the water tank body 21, and is used to measure the water level in the water tank body 21. It has high sensitivity and fast response speed, can accurately reflect the subtle changes of the flowing or static liquid level, and has high measurement accuracy. Specifically, the liquid level transmitter 31 can be fixed to the bottom of the water tank body 21 by a buckle 35. It is easy to install and reliably fixed, which can prevent the liquid level transmitter 31 from moving or being disturbed by the water flow during use, thereby improving the measurement accuracy. The PLC module 32 is arranged on the outside of the water tank body 21, and the liquid level transmitter 31 is connected to the PLC module 32 through a cable 33 to send the monitored water level information to the PLC module 32. The PLC module 32 is also connected to a remote terminal display device for communication, and can send the water level information monitored by the liquid level transmitter 31 to the terminal display device, so that the water level information in the water tank body 21 can be remotely displayed. In this embodiment, a cable outlet is provided on the side wall of the water tank body 21, and a cable fixing joint 34 is sealed and installed at the cable outlet. The cable 33 is fixed on the cable fixing joint 34, and one end of the cable 33 is connected to the liquid level transmitter 31, and the other end is connected to the PLC module 32. Such a configuration facilitates the installation of the cable 33 and improves the reliability of the use of the cable 33.

[0034] In this embodiment, the side wall of the water tank body 21 is also provided with a communication port. The second monitoring component includes a connecting pipe 41 and a transparent tube 42 arranged outside the water tank body 21. The connecting pipe 41 extends in the horizontal direction, one end of which is sealed and installed at the communication port and communicates with the inside of the water tank body 21, and the other end is connected to the transparent tube 42; the transparent tube 42 extends in the vertical direction, and the lower end of the transparent tube 42 is connected to the connecting pipe 41; that is, the transparent tube 42 of this embodiment forms a communicating vessel with the water tank body 21 through the connecting pipe 41, so that the water level in the water tank body 21 can be known by observing the water level in the transparent tube 42. The protective cabinet 5 of this embodiment is arranged outside the base 1 and the water tank assembly to protect the water tank assembly; the protective cabinet 5 is provided with a cabinet door so that the protective cabinet 5 can be opened to inspect the water tank assembly. One end of the connecting pipe 41 passes through the protective cabinet 5, so that the transparent tube 42 can be located outside the protective cabinet 5, so that the on-site operator can check the water level in real time outside the protective cabinet 5. In addition, the water outlet pipe 23 and the water return pipe 24 can also pass through the protection cabinet 5 to achieve connection with the impurity remover cooling system.

[0035] The de-impurer cooling water tank device provided in this embodiment has the drain valve 26 closed during normal use, and the liquid level transmitter 31 measures the water level signal and transmits it to the PLC module 32. The staff can monitor and check the water level in real time on the terminal display device; at the same time, the transparent tube 42 forms a communicating vessel with the water tank body 21 through the connecting tube 41, and the transparent tube 42 is located on the outside of the protective cabinet 5. The operator does not need to open the protective cabinet 5 and the water tank cover 22, and can conveniently check the water level at the production site. This embodiment has a reasonable structure and is easy to use. The water level of the water tank can be checked on the remote monitoring screen and can also be conveniently checked at the production site. The liquid level transmitter 31 has a high detection sensitivity, which is convenient for timely detection of water shortage and leakage in the water tank, ensuring the stable operation of the de-impurer cooling system, and has high practical value.

[0036] Furthermore, the impurity remover cooling water tank device of the present embodiment also includes an alarm device, which is used to give an alarm signal in time when the water tank body 21 leaks or lacks water, so as to protect the stable operation of the impurity remover equipment. Specifically, the alarm device can be set in a remote device. When the water level of the water tank is lower than the set water level, the monitoring screen of the terminal display device gives a water shortage prompt and a voice broadcast is performed at the same time; when the water level of the water tank drops too fast, the monitoring screen gives a water leakage prompt and a voice broadcast is performed at the same time. Of course, the alarm device can also be set at the production line site to alarm through buzzers, indicator lights, etc. The above-mentioned alarm device can not only give a water shortage warning in advance when the water level is low, but also give a water leakage alarm in time when the water level drops too fast. It has both water shortage protection function and water leakage protection function, effectively guarantees the stable operation of the cooling system, and avoids damage to the impurity remover equipment.

[0037] Furthermore, a dust cap 43 is fixed to the top of the transparent tube 42 in this embodiment to prevent external dust and impurities from entering the transparent tube 42 and contaminating the water in the water tank body 21. At the same time, the dust cap 43 is connected to the outside atmosphere to avoid affecting the flow of the liquid in the communicating vessel; specifically, a plurality of air holes can be provided at the bottom of the dust cap 43.

[0038] In this embodiment, the outer wall of the water tank body 21 is also provided with a first handle 211, which is convenient for the operator to place the water tank body 21 on the base 1, or remove the water tank body 21 from the base 1. A second handle 221 is provided on the top of the water tank cover 22, which is convenient for opening the water tank cover 22 to observe the internal situation of the water tank body 21. In this embodiment, no opening is provided on the water tank cover 22, so as to prevent external dust or debris from falling into the water tank body 21 and contaminating the cooling water.

[0039] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A cooling water tank device for a cleaner, characterized in that: include: Base (1); A water tank assembly comprises a water tank body (21), wherein the water tank body (21) is arranged on the base (1), a water tank cover (22) is provided on the upper cover of the water tank body (21), a water outlet pipe (23) and a water return pipe (24) are connected to the side wall of the water tank body (21), and are respectively used to be connected to the impurity remover cooling system; a drain pipe (25) and a drain valve (26) are fixed to the bottom of the water tank body (21), and the drain valve (26) is connected to the drain pipe (25); A first monitoring component comprises a liquid level transmitter (31) and a PLC module (32), wherein the liquid level transmitter (31) is fixed to the bottom of the inner side of the water tank body (21), and the PLC module (32) is arranged outside the water tank body (21); the liquid level transmitter (31) is connected to the PLC module (32) via a cable (33); the PLC module (32) is communicatively connected to a terminal display device, and is used to display the liquid level information monitored by the liquid level transmitter (31); A second monitoring component, comprising a connecting pipe (41) and a transparent pipe (42) arranged outside the water tank body (21), wherein the connecting pipe (41) is connected to the lower part of the water tank body (21), the transparent pipe (42) extends in a vertical direction, and the lower end of the transparent pipe (42) is connected to the connecting pipe (41), and the transparent pipe (42) is used to display the liquid level in the water tank body (21); The protection cabinet (5) is arranged around the base (1) and the water tank assembly, one end of the connecting pipe (41) passes through the protection cabinet (5), and the transparent tube (42) is located outside the protection cabinet (5).

2. The impurity remover cooling water tank device according to claim 1, characterized in that: A cable fixing joint (34) is installed on the side wall of the water tank body (21), and the cable (33) is fixed on the cable fixing joint (34). One end of the cable (33) is connected to the liquid level transmitter (31), and the other end is connected to the PLC module (32).

3. The impurity remover cooling water tank device according to claim 1, characterized in that: A dust cap (43) is also fixed to the top end of the transparent tube (42), and the dust cap (43) is connected to the atmosphere.

4. The impurity remover cooling water tank device according to claim 1, characterized in that: The liquid level transmitter (31) is fixed to the bottom of the water tank body (21) via a buckle (35).

5. The impurity remover cooling water tank device according to claim 1, characterized in that: The bottom of the base (1) is provided with supporting legs (11).

6. The impurity remover cooling water tank device according to claim 1, characterized in that: The outer side wall of the water tank body (21) is provided with a first handle (211).

7. The impurity remover cooling water tank device according to claim 1, characterized in that: A second handle (221) is provided on the top of the water tank cover (22).

8. The impurity remover cooling water tank device according to claim 1, characterized in that: The bottom of the water tank body (21) is provided with a drain outlet, and the drain pipe (25) is sealedly connected to the drain outlet; the side wall of the water tank body (21) is provided with a water outlet, a water return port and a connecting port, the water outlet pipe (23) is sealedly connected to the water outlet, the water return pipe (24) is sealedly connected to the water return port, and the connecting pipe (41) is sealedly connected to the connecting port.

9. The impurity remover cooling water tank device according to claim 2, characterized in that: The side wall of the water tank body (21) is provided with a cable outlet, and the cable fixing joint (34) is sealedly connected to the cable outlet.

10. The impurity remover cooling water tank device according to any one of claims 1 to 9, characterized in that: The impurity remover cooling water tank device also includes an alarm device for giving an alarm when the water tank body (21) leaks or lacks water.