Rapid drying device for high-humidity powder
By designing a high-humidity powder rapid drying device combining centrifuge and dryer, using a high-speed rotating chamber and a crushing knife, the problem of high-humidity powder need to be dehydrated first and then dried in low efficiency, achieving rapid drying and high efficiency.
Patent Information
- Application Number
- CN202421662131.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the drying process, high-humidity powder needs to be dehydrated first and then dried, resulting in low efficiency and high cost.
A high-humidity powder rapid drying device is designed, combined with a centrifuge and a dryer, and the rotating chamber at high speed is directly dried after separation of moisture, and a crushing knife is installed in the rotating chamber to disperse the powder to improve the drying efficiency.
It realizes rapid drying of high-humidity powder, saves pouring time, improves drying efficiency and reduces costs.
Smart Images

Figure CN222849659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dryers, in particular to a high-humidity powder rapid drying device. Background Art
[0002] During the production and processing of wet materials, the corresponding drying equipment needs to be used to dry them so that the water content inside them can be reduced to the required level. For some high-humidity powders, due to the large water content inside them (some of them have a water content of more than 40%), these high-humidity powders are directly dried using a dryer, which requires a lot of heat, resulting in high costs, poor drying effects, and reduced drying efficiency. Usually, the corresponding centrifugal equipment is used to dehydrate them, so that the moisture inside these high-humidity materials is reduced to a certain level, and then they are dried using a dryer. In this way, they need to be dried again after dehydration, and repeated loading, retrieving and discharging are required, which is relatively inefficient. For this reason, we have designed a high-humidity powder rapid drying device. Utility Model Content
[0003] In order to solve the technical problem that high-humidity materials need to be dehydrated before being taken out and dried, resulting in low efficiency, the utility model provides a high-humidity powder rapid drying device.
[0004] The utility model is implemented by the following technical scheme: a high-humidity powder rapid drying device, comprising an outer shell, a bottom plate is arranged at the bottom end of the inner part of the outer shell, a suspension frame is suspended and fixed above the bottom plate through a plurality of annularly distributed support columns, a rotating disk is rotatably placed on the suspension frame, a rotating cavity is fixed on the rotating disk, and the rotating cavity is rotatably placed inside the outer shell;
[0005] The rotating chamber comprises an inner cylinder fixed above the rotating disk, the upwardly protruding portion of the bottom end of the inner cylinder forms a conical base, and a plurality of annularly distributed crushing knives 1 are arranged on the conical base, a plurality of annularly distributed crushing knives 2 are arranged on the inner wall of the inner cylinder, a plurality of evenly distributed water-permeable holes are opened on the outer ring surface and the bottom of the inner cylinder, and a layer of filter cloth is also laid on the inner wall of the inner cylinder;
[0006] Three linearly distributed air distribution pipes are arranged on the outer shell, and the three air distribution pipes are all connected to an air inlet pipe.
[0007] As a further improvement of the above scheme, a cover plate is installed above the outer shell through an axle pin shaft, and an electric push rod is also rotatably installed on the outer shell, and the push rod of the electric push rod is rotatably connected to the cover plate to facilitate closing and opening of the cover plate;
[0008] A plug ring is provided below the cover plate, a separation screen is provided at the bottom end of the plug ring, a filter cloth is laid on the separation screen, the outer diameter of the plug ring matches the inner diameter of the inner cylinder, and the two are in rotational contact, the plug ring can be placed inside the inner cylinder, and then the upper opening can be blocked, the airflow inside the inner cylinder can be discharged upward through the separation screen, and the powder will not be discharged along with it.
[0009] As a further improvement of the above scheme, an exhaust pipe is arranged at the center above the cover plate, and the exhaust pipe is connected to an external induced draft fan, and more than four injection pipes distributed in a ring are also arranged on the cover plate, and the injection pipes are located above the separation screen. The exhaust pipe can discharge the internal airflow and reduce the internal pressure, and the injection pipe can regularly blow high-pressure airflow toward the separation screen, thereby blowing away the powder attached to the separation screen, avoiding blockage of the separation screen.
[0010] As a further improvement of the above scheme, a connecting ring is welded above the outer ring surface of the inner cylinder, and six circular holes in a circular array are opened on the connecting ring. Six fixing columns are welded on the rotating disk, and the fixing columns pass through the circular holes and are placed above the connecting ring. Nuts are threadedly connected above the fixing columns. The inner cylinder can be directly placed above the rotating disk and quickly fixed by the fixing columns and nuts. It is also easy to disassemble, thereby facilitating the rapid discharge of the internal material.
[0011] As a further improvement of the above scheme, there is a distance of 8-15 cm between the outer surface of the inner cylinder and the inner wall of the outer cylinder, and a plurality of evenly distributed small holes are opened on the rotating disk. A drainage pipe is provided on the outer cylinder, and the drainage pipe is placed under the rotating disk. The small holes correspond to the water holes at the bottom end of the inner cylinder. The high-speed rotation of the inner cylinder can discharge the moisture in the material through the water holes, and the hot air flow can also enter the inner cylinder through the water holes, thereby quickly drying the internal powder.
[0012] As a further improvement of the above scheme, a bearing seat is installed above the bottom plate, a rotating shaft is rotatably installed in the bearing seat, the top end of the rotating shaft is connected to the rotating disk, and the lower end of the rotating shaft is placed below the bottom plate and is provided with a pulley;
[0013] A motor is installed on the outside of the outer shell through a frame, and the output shaft of the motor is connected to the rotating shaft through a belt and a pulley. The motor adopts a three-phase asynchronous motor and is connected to a frequency converter. Its rotation speed can be changed as needed, thereby enabling the inner cylinder to rotate at high speed or low speed.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model provides a high-speed rotating cavity inside the outer shell, that is, combines the centrifuge with the dryer, and can perform drying operation after separating the moisture inside the material, saving the time of pouring the material, and the rotating cavity is provided with a crushing knife 1 and a crushing knife 2, so that the powder can be dispersed into a powder state, which also enables the powder to be dried faster, thereby improving the drying efficiency;
[0016] 2. By arranging a separation screen and a plug ring under the cover plate, the plug ring can be placed inside the inner cylinder to seal the upper opening thereof, and the airflow inside the inner cylinder can be discharged upward through the separation screen without the powder being discharged therewith. In combination with the jet pipe, a high-pressure airflow can be blown onto the separation screen regularly, thereby blowing away the powder attached to the separation screen and avoiding blockage of the separation screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a high-humidity powder rapid drying device provided by the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the structure in which the outer shell is not provided;
[0019] Figure 3 for Figure 2 Bottom schematic diagram of ;
[0020] Figure 4 for Figure 1 sectional view of .
[0021] Description of main symbols:
[0022] 1. Outer shell; 11. Bottom plate; 12. Bearing seat; 2. Rotating chamber; 21. Inner cylinder; 22. Connecting ring; 23. Fixing column; 24. Conical base; 25. Crushing knife 1; 26. Crushing knife 2; 3. Cover plate; 31. Plug ring; 32. Separation screen; 33. Exhaust pipe; 34. Jet pipe; 4. Inlet pipe; 41. Air distribution pipe; 5. Motor; 6. Suspension frame; 7. Support column; 8. Rotating disk. DETAILED DESCRIPTION
[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0024] Example:
[0025] Please combine Figure 1-Figure 4A high-humidity powder rapid drying device of this embodiment includes an outer shell 1, a bottom plate 11 is arranged at the bottom end of the inner part of the outer shell 1, a suspension frame 6 is suspended and fixed above the bottom plate 11 through a plurality of annularly distributed support columns 7, a rotating disk 8 is rotatably placed on the suspension frame 6, a rotating cavity 2 is fixed on the rotating disk 8, and the rotating cavity 2 is rotatably placed inside the outer shell 1;
[0026] The rotating chamber 2 includes an inner cylinder 21 fixed above the rotating disk 8, a conical base 24 is formed on the upwardly protruding portion of the bottom end of the inner cylinder 21, and a plurality of annularly distributed crushing knives 25 are arranged on the conical base 24, and a plurality of annularly distributed crushing knives 26 are arranged on the inner wall of the inner cylinder 21, a plurality of evenly distributed water-permeable holes are opened on the outer ring surface and the bottom of the inner cylinder 21, and a layer of filter cloth is also laid on the inner wall of the inner cylinder 21;
[0027] Three linearly distributed air distribution pipes 41 are arranged on the outer shell 1 . The three air distribution pipes 41 are all connected to an air inlet pipe 4 , and the air inlet pipe 4 is connected to an external hot air blower.
[0028] A cover plate 3 is installed on the outer shell 1 through an axle pin shaft, and an electric push rod is also rotatably installed on the outer shell 1. The push rod of the electric push rod is rotatably connected to the cover plate 3 to facilitate the closing and opening of the cover plate 3;
[0029] A plug ring 31 is provided below the cover plate 3, a separation screen 32 is provided at the bottom of the plug ring 31, a filter cloth is laid on the separation screen 32, the outer diameter of the plug ring 31 matches the inner diameter of the inner cylinder 21, and the two are in rotational contact, the plug ring 31 can be placed inside the inner cylinder 21, and then the upper opening can be blocked, the airflow inside the inner cylinder 21 can be discharged upward through the separation screen 32, and the powder will not be discharged along with it.
[0030] An exhaust pipe 33 is provided at the center above the cover plate 3, and the exhaust pipe 33 is connected to an external induced draft fan. The cover plate 3 is also provided with more than four injection pipes 34 distributed in a ring shape, and the injection pipes 34 are located above the separation screen 32. The exhaust pipe 33 can discharge the internal airflow to reduce the internal pressure, and the injection pipe 34 can regularly blow high-pressure airflow toward the separation screen 32, thereby blowing away the powder attached to the separation screen 32, thereby avoiding clogging of the separation screen 32.
[0031] A connecting ring 22 is welded above the outer ring surface of the inner cylinder 21, and six circular holes are opened on the connecting ring 22 in a circular array. Six fixing columns 23 are welded on the rotating disk 8. The fixing columns 23 pass through the circular holes and are placed above the connecting ring 22, and nuts are threadedly connected above the fixing columns 23. The inner cylinder 21 can be directly placed above the rotating disk 8 and quickly fixed by the fixing columns 23 and nuts. It is also easy to disassemble, thereby facilitating the rapid discharge of the internal materials.
[0032] There is a distance of 8-15 cm between the outer surface of the inner cylinder 21 and the inner wall of the outer cylinder 1, and a plurality of evenly distributed small holes are opened on the rotating disk 8. A drain pipe is provided on the outer cylinder 1, and the drain pipe is placed under the rotating disk 8. The small hole corresponds to the water hole at the bottom of the inner cylinder 21. The high-speed rotation of the inner cylinder 21 can discharge the moisture in the material and discharge it through the water hole, and the hot air flow can also enter the inner cylinder 21 through the water hole, thereby quickly drying the internal powder.
[0033] A bearing seat 12 is installed above the bottom plate 11, and a rotating shaft is rotatably installed in the bearing seat 12. The top end of the rotating shaft is connected to the rotating disk 8, and the lower end of the rotating shaft is placed below the bottom plate 11 and is provided with a pulley;
[0034] A motor 5 is installed on the outside of the outer shell 1 through a frame. The output shaft of the motor 5 is connected to the rotating shaft through a belt and a pulley. The motor 5 adopts a three-phase asynchronous motor 5 and is connected to a frequency converter. Its rotation speed can be changed as needed, thereby enabling the inner cylinder 21 to rotate at high speed or low speed.
[0035] The implementation principle of a high-humidity powder rapid drying device in the embodiment of the present application is as follows: in actual use, the air inlet pipe 4 is connected to an external hot air blower, and the exhaust pipe 33 is connected to an external induced draft fan, and the ends of the four jet pipes 34 away from the cover plate 3 are connected to an external air bag, and an electromagnetic pulse valve is also provided between the jet pipe 34 and the air bag, and the air bag is connected to the air compressor through a pipeline, and the high-humidity powder is added to the inner cylinder 21 and the cover plate 3 is closed, and then the inner cylinder can be rotated at a high speed by the motor 5, so that the water content inside the high-humidity material can be reduced to the required range. The high-temperature airflow can quickly evaporate the moisture in the high-humidity material, and the high-temperature airflow will enter the inner cylinder 21 through the water-permeable holes when it is discharged outward, so that the powder attached to the inner wall of the inner cylinder 21 can be blown away, and the powder will be crushed by the crushing knife 1 25 and the crushing knife 2 26 when the inner cylinder 21 rotates, so that it becomes a dispersed powder, which also makes the powder dry faster, thereby improving the drying efficiency;
[0036] By arranging a high-speed rotating cavity 2 inside the outer shell 1, that is, combining the centrifuge with the dryer, the drying operation can be carried out after the moisture inside the material is separated, which saves the time of pouring the material, and the rotating cavity 2 is provided with a crushing knife 1 25 and a crushing knife 2 26, so that the powder can be dispersed into a powder state, which also makes the powder able to be dried faster, thereby improving the drying efficiency;
[0037] By arranging a separation screen 32 and a plug ring 31 under the cover plate 3, the plug ring 31 can be placed inside the inner cylinder 21 to seal the upper opening thereof, and the airflow inside the inner cylinder 21 can be discharged upward through the separation screen 32 without the powder being discharged therewith. In combination with the arranged jet pipe 34, a high-pressure airflow can be blown toward the separation screen 32 regularly, so that the powder attached to the separation screen 32 can be blown away, thereby avoiding the clogging of the separation screen 32.
[0038] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A high-humidity powder rapid drying device, comprising an outer shell (1), characterized in that: A bottom plate (11) is provided at the bottom end of the outer shell (1), a suspension frame (6) is suspended and fixed above the bottom plate (11) via a plurality of annularly distributed support columns (7), a rotating disk (8) is rotatably placed on the suspension frame (6), a rotating cavity (2) is fixed on the rotating disk (8), and the rotating cavity (2) is rotatably placed inside the outer shell (1); The rotating chamber (2) comprises an inner cylinder (21) fixed above the rotating disk (8); a conical base (24) is formed on the upwardly protruding portion of the bottom end of the inner cylinder (21); a plurality of first crushing knives (25) distributed in an annular shape are arranged on the conical base (24); a plurality of second crushing knives (26) distributed in an annular shape are arranged on the inner wall of the inner cylinder (21); a plurality of evenly distributed water-permeable holes are provided on the outer ring surface and the bottom of the inner cylinder (21); and a layer of filter cloth is also laid on the inner wall of the inner cylinder (21); Three linearly distributed air distribution pipes (41) are arranged on the outer shell (1), and the three air distribution pipes (41) are all connected to an air inlet pipe (4).
2. A high-humidity powder rapid drying device as claimed in claim 1, characterized in that: A cover plate (3) is installed above the outer shell (1) via an axle pin rotating shaft, and an electric push rod is also rotatably installed on the outer shell (1), and the push rod of the electric push rod is rotatably connected to the cover plate (3); A plug ring (31) is arranged below the cover plate (3), a separation screen (32) is arranged at the bottom end of the plug ring (31), a filter cloth is laid on the separation screen (32), the outer diameter of the plug ring (31) matches the inner diameter of the inner cylinder (21), and the two are in rotational contact.
3. A high-humidity powder rapid drying device as claimed in claim 2, characterized in that: An exhaust pipe (33) is arranged at the center above the cover plate (3), and the exhaust pipe (33) is connected to an external induced draft fan. The cover plate (3) is also provided with four or more injection pipes (34) distributed in an annular shape, and the injection pipes (34) are located above the separation screen (32).
4. The high-humidity powder rapid drying device according to claim 1, characterized in that: A connecting ring (22) is welded above the outer ring surface of the inner cylinder (21), and six circular holes are opened on the connecting ring (22) in a circumferential array. Six fixing columns (23) are welded on the rotating disk (8), and the fixing columns (23) pass through the circular holes and are placed above the connecting ring (22), and nuts are threadedly connected above the fixing columns (23).
5. The high-humidity powder rapid drying device according to claim 1, characterized in that: There is a distance of 8-15 cm between the outer surface of the inner cylinder (21) and the inner wall of the outer shell (1), and a plurality of evenly distributed small holes are provided on the rotating disk (8). A drainage pipe is provided on the outer shell (1), and the drainage pipe is placed below the rotating disk (8).
6. The high-humidity powder rapid drying device according to claim 1, characterized in that: A bearing seat (12) is installed above the bottom plate (11), a rotating shaft is rotatably installed in the bearing seat (12), the top end of the rotating shaft is connected to the rotating disk (8), and the lower end of the rotating shaft is placed below the bottom plate (11) and is provided with a pulley; A motor (5) is installed on the outside of the outer shell (1) via a frame, and an output shaft of the motor (5) is connected to a rotating shaft via a belt and a pulley.