Crude cyanuric acid production system

By designing an automated cyanuric acid crude product production system, using urea feeder, whole machine, robotic hand and other equipment, the automatic feeding of urea and automatic finishing and unloading of materials is realized, solving the problem of intensive personnel operation in the production of cyanuric acid crude product, improving production efficiency and reducing labor intensity.

CN222849744UActive Publication Date: 2025-05-09INNER MONGOLIA LANTAI SODIUM IND CO LTD +1
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Patent Information

Application Number
CN202420754924.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-05-09
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

In the production process of cyanuric acid crude products, intensive operations and high labor intensity lead to low production efficiency and high labor costs.

Method used

A cyanuric acid crude product production system is designed, and automated equipment such as urea feeder, whole machine, robot, traction mechanism and thrust mechanism are used to realize automatic feeding of urea, automatic finishing and unloading of materials, and reduce manual operations.

Benefits of technology

Through the automated production system, the cost of manual operation and labor intensity are significantly reduced, the production efficiency is improved, and the problem of intensive operation is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cyanuric acid crude product production system. The cyanuric acid crude product production system comprises a transition frame, a drawing self-moving trolley moves between the kiln tail of the calcining kiln and the end part of the transition frame; a material arranging machine and a mechanical arm are sequentially erected and installed on the transition frame in the direction from the kiln tail to the kiln head, and a crusher is installed on the side close to the mechanical arm. A urea feeder is arranged at the other end, close to the kiln head of the calcining kiln, of the transition frame, and a transfer self-moving trolley moves between the urea feeder and the other end of the transition frame; and a pushing mechanism is mounted at the kiln head of the calcining kiln. The automatic feeding and discharging system has the advantages that automatic feeding is achieved through the urea feeder, automatic feeding and discharging are achieved under the cooperation of the pushing mechanism, the discharging self-moving trolley, the feeding self-moving trolley and the traction mechanism of the feeding self-moving trolley, manual pushing and feeding into the kiln are not needed, automatic material arranging and automatic discharging are achieved under the action of the material arranging machine and the mechanical arm, and the production efficiency is improved. The labor cost and the labor intensity are greatly reduced; the problems of intensive personnel operation and high labor intensity in the production process of the cyanuric acid crude product are solved.
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Description

Technical field:

[0001] The utility model relates to the technical field of crude cyanuric acid production, in particular to a crude cyanuric acid production system. Background technology:

[0002] The process of industrial production of cyanuric acid is to first send urea into a calcining kiln and heat it to 200 to 300°C to perform a thermal decomposition and cyclization reaction to obtain crude cyanuric acid. The crude cyanuric acid is then mixed with 15% to 20% sulfuric acid (or nitric acid, hydrochloric acid) for cooking, and finally the finished cyanuric acid is obtained after filtering, washing and drying.

[0003] At present, in the production process of crude cyanuric acid, a certain amount of urea raw materials are manually added into various material basins and placed on kiln carts, which are then pushed from the kiln head into the calcining kiln for heating and calcining. The calcined kiln carts are pushed out from the kiln tail and unloaded manually. The entire production process is labor-intensive, the production method is primitive, the labor intensity is high, the on-site environment is poor, and the production line requires 9 operators per shift to meet production needs. Utility model content:

[0004] The utility model aims to provide a crude cyanuric acid production system to solve the problems of personnel-intensive operation and high labor intensity in the crude cyanuric acid production process.

[0005] The utility model is implemented by the following technical scheme: a crude cyanuric acid production system, which includes a calcining kiln, and a material transport trolley movably placed in the calcining kiln, and also includes a kiln self-moving trolley, a transition frame, a material finishing machine, a manipulator, a crusher, a urea feeder, a transfer self-moving trolley, and a kiln self-moving trolley; the transition frame is arranged on one side of the calcining kiln along the length direction of the calcining kiln, one end of the transition frame is adjacent to the kiln tail of the calcining kiln, and the kiln self-moving trolley moves between the kiln tail of the calcining kiln and the end of the transition frame ... The material finishing machine and the manipulator are installed in sequence from the kiln tail to the kiln head, and the crusher is installed on the side adjacent to the manipulator; the urea feeder is provided at the other end of the transition frame adjacent to the kiln head of the calcining kiln, and the transfer self-moving trolley moves between the urea feeder and the other end of the transition frame; a pushing mechanism is installed at the kiln head of the calcining kiln, and the kiln-entering self-moving trolley is movably placed between the pushing mechanism and the kiln head of the calcining kiln; the kiln-exiting self-moving trolley and the kiln-entering self-moving trolley are both connected with a traction mechanism.

[0006] Furthermore, the traction mechanism includes a driving cylinder, a traction cylinder and two guide rails arranged in parallel with each other, the two guide rails are channel steels with grooves arranged opposite to each other; a traction frame is movably arranged between the two guide rails, and the telescopic end of the driving cylinder is hinged to the bottom of one end of the traction frame; a connecting shaft vertically arranged relative to the guide rail is fixed in the other end of the traction frame, a connecting sleeve is provided on the sliding sleeve of the connecting shaft, a traction block is fixed on the top of the connecting sleeve, a driving connecting rod is fixed on the bottom of the connecting sleeve, the telescopic end of the traction cylinder is hinged to the end of the driving connecting rod, and the cylinder end of the traction cylinder is hinged to the traction frame; the traction mechanism of the kiln self-moving trolley also includes a driving block fixed to the top surface of the end of the traction frame adjacent to the traction block.

[0007] Furthermore, rails are fixed on the top surfaces of the kiln-discharging self-moving trolley, the transition frame, the transfer self-moving trolley and the kiln-entering self-moving trolley.

[0008] Furthermore, the pushing mechanism includes a base and a pushing cylinder fixed on the top surface of the base, the telescopic end of the pushing cylinder faces the calcining kiln and is fixed with a pushing beam; guide wheels are rotatably provided at the bottom of both ends of the pushing beam, and a guide slide rail is fixed on the base below the guide wheel, and the guide wheel moves along the corresponding guide slide rail.

[0009] Further, the urea feeder includes a bracket, and a top plate and a bottom plate which are horizontally fixed on the bracket in sequence from top to bottom; a plurality of rows of corresponding through holes are provided on the top plate and the bottom plate, and a feed pipe assembly is connected between every two corresponding through holes from top to bottom through a connecting assembly; a first plug plate is slidably provided between the top feed port of each row of the feed pipe assemblies and the top plate, and a second plug plate is slidably provided between the bottom discharge port of each row of the feed pipe assemblies and the bottom plate, and the ends of each row of the first plug plates and the ends of each row of the second plug plates are respectively connected by connecting beams; feed holes corresponding to the feed port and the discharge port of the feed pipe assembly are provided on the first plug plate and the second plug plate; a connecting frame is fixed on the side wall of the bracket, and a telescopic cylinder is provided on the connecting frame, the telescopic end of the telescopic cylinder is hinged to the connecting beam, and the cylinder body end of the telescopic cylinder is hinged to the connecting frame; the edges around the top plate are surrounded by side plates to form a silo.

[0010] Furthermore, the connecting assembly includes an upper pressure plate, a lower pressure plate and a guide plate; the upper pressure plate and the lower pressure plate are provided with connecting holes corresponding to the respective lower feeding tube assemblies, the top feeding port of the lower feeding tube assembly slides into the connecting hole of the upper pressure plate and is fixedly connected, and the bottom discharge port of the lower feeding tube assembly slides into the connecting hole of the lower pressure plate and is fixedly connected; the guide plates alternately arranged with each row of the through holes are provided between the upper pressure plate and the top plate, and between the lower pressure plate and the bottom plate, and are fixedly connected by inserting screws.

[0011] Furthermore, the feed pipe assembly includes a quantitative feed pipe, a sliding sleeve, and two connecting pipes; one end of each connecting pipe is slidingly sleeved and fixed with a sliding sleeve, and a supporting convex edge is integrally formed on the outer side of the sliding sleeve, and the quantitative feed pipe is clamped between the supporting convex edges on the two connecting pipes.

[0012] Furthermore, a drop pipe extending downward is fixed at the through hole on the bottom plate.

[0013] Furthermore, it also includes a ladder arranged adjacent to the bracket, an operating platform arranged around the silo is fixedly connected to the bracket, the top of the ladder is fixedly connected to the operating platform, and a fence is fixedly arranged on the operating platform.

[0014] Furthermore, furnace doors driven to rise and fall by oil cylinders are installed at the kiln head and kiln tail of the calcining kiln.

[0015] Advantages of the utility model: the utility model realizes automatic feeding through the urea feeder, and realizes automatic entry and exit of the kiln under the cooperation of the pushing mechanism, the self-moving trolley for discharging the kiln, the self-moving trolley for entering the kiln and their traction mechanism, without the need for manual pushing of the trolley into the kiln, and under the action of the material finishing machine and the manipulator, automatic material finishing and automatic unloading are realized, which greatly reduces the labor cost and labor intensity; solves the problems of intensive personnel operation and high labor intensity in the production process of crude cyanuric acid. Description of the drawings:

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a top view of the self-moving trolley for entering the kiln according to the utility model.

[0018] Figure 3 It is a three-dimensional diagram of the self-moving trolley for entering the kiln according to the utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the traction block and the driving connecting rod when the traction cylinder is extended.

[0020] Figure 5This is a schematic diagram of the structure of the traction block and the driving connecting rod when the traction cylinder is retracted.

[0021] Figure 6 It is a structural schematic diagram of the transfer self-moving trolley described in the utility model.

[0022] Figure 7 It is a top view of the self-moving trolley for discharging kiln described in the utility model.

[0023] Figure 8 It is a three-dimensional diagram of the self-moving trolley for discharging kiln described in the utility model.

[0024] Fig. 9 It is a structural schematic diagram of the push mechanism of the utility model.

[0025] Fig.10 It is a structural schematic diagram of the urea feeder described in the utility model.

[0026] Fig.11 for Fig.10 Top view of the .

[0027] Fig.12 for Fig.11 AA section view.

[0028] The components in the attached drawings are marked as follows: calcining kiln 1, material transport trolley 2, kiln self-moving trolley 3, transition frame 4, material finishing machine 5, manipulator 6, crusher 7, urea feeder 8, bracket 8.1, top plate 8.2, bottom plate 8.3, through hole 8.4, connecting assembly 8.5, upper pressure plate 8.5.1, lower pressure plate 8.5.2, guide plate 8.5.3, connecting hole 8.5.4, screw 8.5.5, feed pipe assembly 8.6, quantitative feed pipe 8.6.1, sliding sleeve 8.6.2, supporting flange 8.6.21, connecting pipe 8.6.3, first plug plate 8.7, second plug plate 8.8, connecting beam 8.9, feed hole 8.10, connecting Frame 8.11, telescopic cylinder 8.12, silo 8.13, drop pipe 8.14, ladder 8.15, operating platform 8.16, fence 8.17, transfer self-moving trolley 9, kiln self-moving trolley 10, pushing mechanism 11, base 11.1, pushing cylinder 11.2, pushing beam 11.3, guide wheel 11.4, guide slide rail 11.5, traction mechanism 12, driving cylinder 12.1, traction cylinder 12.2, guide rail 12.3, traction frame 12.4, connecting shaft 12.5, connecting sleeve 12.6, traction block 12.7, driving connecting rod 12.8, driving block 12.9, track 13, furnace door 14, material basin 15. Specific implementation method:

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In the description of the present invention, it should be noted that the terms "center", "up", "down", "front", "back", "top", "bottom", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0031] like Figures 1 to 8 As shown, this embodiment provides a crude cyanuric acid production system, which includes a calcining kiln 1, and a material transport trolley 2 that is movably placed in the calcining kiln 1, and the bottom of the material transport trolley 2 is provided with wheels; it also includes a kiln self-moving trolley 3, a transition frame 4, a material finishing machine 5, a manipulator 6, a crusher 7, a urea feeder 8, a transfer self-moving trolley 9, and a kiln self-moving trolley 10; the calcining kiln 1, the top surface of the kiln self-moving trolley 3, the top surface of the transition frame 4, the top surface of the transfer self-moving trolley 9 and the top surface of the kiln self-moving trolley 10 are all fixed with two rails 13 for the material transport trolley 2 to move, and the rails 13 are of equal height, and the kiln self-moving trolley 3 and the kiln self-moving trolley 10 are both connected with a traction mechanism 12.

[0032] A transition frame 4 is arranged at one side of the calcining kiln 1 along the length direction of the calcining kiln 1, one end of the transition frame 4 is adjacent to the kiln tail of the calcining kiln 1, and a kiln-discharging self-moving trolley 3 moves between the kiln tail of the calcining kiln 1 and the end of the transition frame 4; the kiln-discharging self-moving trolley 3 reciprocates between the transition frame 4 and the kiln tail of the calcining kiln 1 along the length direction perpendicular to the calcining kiln 1, when the kiln-discharging self-moving trolley 3 moves to the calcining kiln 1, the track 13 on the kiln-discharging self-moving trolley 3 docks with the track 13 in the calcining kiln 1, so that the traction mechanism 12 pulls the material transport trolley 2 at the kiln tail in the calcining kiln 1 onto the kiln-discharging self-moving trolley 3; when the kiln-discharging self-moving trolley 3 moves to the transition frame 4, the track 13 on the kiln-discharging self-moving trolley 3 docks with the track 13 on the transition frame 4, so that the traction mechanism 12 pushes the material transport trolley 2 on the kiln-discharging self-moving trolley 3 onto the transition frame 4.

[0033] The traction mechanism 12 comprises a driving oil cylinder 12.1, a traction oil cylinder 12.2 and two guide rails 12.3 arranged in parallel with each other. The guide rails 12.3 are arranged in parallel with the corresponding rails 13 and are placed between the two corresponding rails 13. The two guide rails 12.3 are channel steels with notches arranged in parallel with each other. The guide rails 12.3 are fixed to the top surfaces of the corresponding kiln-discharging self-moving trolleys 3 and the top surfaces of the kiln-entering self-moving trolleys 10 through connecting rods. A traction frame 12.4 is movably arranged between the two guide rails 12.3. Guide rollers moving along the corresponding channel steels are installed on both sides of the traction frame 12.4. The telescopic end of the driving oil cylinder 12.1 is hinged to the bottom of one end of the traction frame 12.4. The cylinder body of the driving oil cylinder 12.1 is hinged to the top surfaces of the corresponding kiln-discharging self-moving trolleys 3 and the top surfaces of the kiln-entering self-moving trolleys 10. The traction frame 12.4 is driven to reciprocate along the guide rails 12.3 by controlling the telescopic movement of the driving oil cylinder 12.1.

[0034] A connecting shaft 12.5 vertically arranged relative to the guide rail 12.3 is fixed in the other end of the traction frame 12.4, a connecting sleeve 12.6 is slidably sleeved on the connecting shaft 12.5, a traction block 12.7 is fixed on the top of the connecting sleeve 12.6, a driving connecting rod 12.8 is fixed on the bottom of the connecting sleeve 12.6, the telescopic end of the traction cylinder 12.2 is hinged to the end of the driving connecting rod 12.8, and the cylinder end of the traction cylinder 12.2 is hinged to the traction frame 12.4; when the telescopic rod of the traction cylinder 12.2 is extended, the connecting sleeve 12.6 and the traction frame 12.4 are driven by the driving connecting rod 12.8. The guide block 12.7 rotates around the connecting shaft 12.5 until the traction block 12.7 is retracted into the traction frame 12.4, so that when the driving cylinder 12.1 drives the traction frame 12.4 to extend, the traction block 12.7 can pass through the material transport trolley 2; when the traction block 12.7 passes through the material transport trolley 2, the telescopic rod of the traction cylinder 12.2 is controlled to retract, and the driving connecting rod 12.8 will drive the traction block 12.7 to extend around the connecting shaft 12.5 and be clamped at the bottom of the material transport trolley 2, and the driving cylinder 12.1 is controlled to drive the traction frame 12.4 to retract, thereby achieving the purpose of pulling out the material transport trolley 2.

[0035] The traction mechanism 12 of the self-moving trolley 3 for discharging the kiln further comprises a driving block 12.9 fixed to the top surface of the end of the traction frame 12.4 adjacent to the traction block 12.7. When the self-moving trolley 3 for discharging the kiln needs to push the material transport trolley 2 onto the transition frame 4, the traction cylinder 12.2 drives the traction block 12.7 to retract. During the process of the traction frame 12.4 being driven by the driving cylinder 12.1 to move toward the transition frame 4, the driving block 12.9 is clamped on the edge of the material transport trolley 2 until it is pushed onto the transition frame 4.

[0036] The kiln self-moving trolley 3 transfers the material transport trolley 2 to the transition frame 4 through the traction mechanism 12, and the material transport trolleys 2 on the transition frame 4 are fitted in sequence. Whenever a material transport trolley 2 is transferred from the kiln self-moving trolley 3 to the transition frame 4, it will push the existing material transport trolleys 2 on the transition frame 4 to move forward along the track 13; the transition frame 4 is sequentially installed with a material finishing machine 5 and a manipulator 6 from the kiln tail to the kiln head, and a crusher 7 is installed on the side adjacent to the manipulator 6; in this embodiment, the material finishing machine 5 is a patented product of Ningjin County Xihui Automation Technology Co., Ltd., and the patent number is CN20 2123170356.4, when the material transport trolley 2 moves in and out of the calcining kiln 1, the position of the material basin 15 thereon will inevitably move slightly. The material basin 15 below it is arranged by the material sorting machine 5 to facilitate the subsequent accurate clamping of the manipulator 6; in this embodiment, the crusher 7 uses the existing hammer crusher 7, and the manipulator 6 uses the model M-20iA. The manipulator 6 clamps the material basin 15 on the material transport trolley 2, and pours the material in it into the crusher 7 for crushing. After the material is poured, the material basin 15 is put back on the material transport trolley 2 by the manipulator 6.

[0037] The other end of the transition frame 4 is provided with a urea feeder 8 at the kiln head of the calcining kiln 1, and a transfer self-moving trolley 9 is moved between the urea feeder 8 and the other end of the transition frame 4; after the transition frame 4 is full of material transport trolleys 2, before the kiln self-moving trolley 3 pulls the material transport trolley 2 on one end of the transition frame 4, the transfer self-moving trolley 9 is controlled to move to the other end of the transition frame 4. At this time, the track 13 on the transfer self-moving trolley 9 is docked with the track 13 on the transition frame 4, and while the kiln self-moving trolley 3 pulls the material transport trolley 2 on one end of the transition frame 4, the material transport trolley 2 at the other end of the transition frame 4 is ejected onto the transfer self-moving trolley 9, and the transfer self-moving trolley 9 carries the material transport trolley 2 and moves it to the urea feeder 8, so that the urea feeder 8 can add urea raw materials into the material basin 15 above the material transport trolley 2, so as to facilitate the subsequent delivery into the calcining kiln 1 for calcination.

[0038] like Figures 10 to 12 As shown, the urea feeder 8 includes a bracket 8.1, and a top plate 8.2 and a bottom plate 8.3 horizontally fixed on the bracket 8.1 in sequence from top to bottom; the edges of the top plate 8.2 are surrounded by side plates to form a silo 8.13 for containing urea raw materials; a plurality of rows of corresponding through holes 8.4 are provided on the top plate 8.2 and the bottom plate 8.3, and a feed pipe assembly 8.6 is connected between every two corresponding through holes 8.4 via a connecting assembly 8.5.

[0039] The feed pipe assembly 8.6 comprises a quantitative feed pipe 8.6.1, a sleeve 8.6.2 and two connecting pipes 8.6.3; one end of each connecting pipe 8.6.3 is slidably sleeved and fixed with a sleeve 8.6.2, and the outer side of the sleeve 8.6.2 is integrally formed with a supporting flange 8.6.21, and the quantitative feed pipe 8.6.1 sleeved between the two connecting pipes 8.6.3 is clamped between the supporting flanges 8.6.21 on the two connecting pipes 8.6.3; according to the actual production situation, by replacing the quantitative feed pipes 8.6.1 with different inner diameters and the matching sleeves 8.6.2, the feeding into the material basins 15 of different sizes can be met.

[0040] The connecting assembly 8.5 includes an upper pressing plate 8.5.1, a lower pressing plate 8.5.2 and a guide plate 8.5.3; the upper pressing plate 8.5.1 and the lower pressing plate 8.5.2 are provided with connecting holes 8.5.4 corresponding to each feeding tube assembly 8.6, and the connecting holes 8.5.4 are coaxially arranged with the corresponding through holes 8.4, and the feeding port of the top connecting pipe 8.6.3 of the feeding tube assembly 8.6 slides into the connecting hole 8.5.4 of the upper pressing plate 8.5.1 and is fixedly connected, and the discharging port of the bottom connecting pipe 8.6.3 of the feeding tube assembly 8.6 slides into the connecting hole 8.5.4 of the lower pressing plate 8.5.2 and is fixedly connected. The guide plates 8.5.3 are arranged alternately with the rows of through holes 8.4 between the upper pressing plate 8.5.1 and the top plate 8.2, and between the lower pressing plate 8.5.2 and the bottom plate 8.3, and are fixedly connected by penetrating screws 8.5.5, so as to facilitate the disassembly and assembly of the connecting assembly 8.5 and the guide plates 8.5.3. Through the guide plates 8.5.3, gaps are left between the feeding port of the top connecting pipe 8.6.3 of the down-feeding pipe assembly 8.6 and the top plate 8.2, and between the discharging port of the bottom connecting pipe 8.6.3 of the down-feeding pipe assembly 8.6 and the bottom plate 8.3.

[0041] A first plug plate 8.7 is slidably provided between the top feed port of each row of discharge tube assemblies 8.6 and the top plate 8.2, and a second plug plate 8.8 is slidably provided between the bottom discharge port of each row of discharge tube assemblies 8.6 and the bottom plate 8.3. The ends of each row of first plug plates 8.7 and the ends of each row of second plug plates 8.8 are connected by connecting beams 8.9 respectively; both sides of the first plug plate 8.7 and both sides of the second plug plate 8.8 are fitted with two corresponding adjacent guide plates 8.5.3, and slide under the guidance of the guide plates 8.5.3; discharge holes 8.10 corresponding to the feed port and discharge port of the discharge tube assemblies 8.6 are provided on the first plug plate 8.7 and the second plug plate 8.8; when the first plug plate 8.7 slides until all the discharge holes 8.10 thereon correspond to the top feed port of the discharge tube assemblies 8.6, the silo 8.1 is 3 can fall into the quantitative material pipe 8.6.1 and the connecting pipe 8.6.3 through the discharge hole 8.10; when the discharge hole 8.10 on the first plug plate 8.7 is staggered with the top feed port of the discharge pipe assembly 8.6, the raw material in the silo 8.13 can be blocked from flowing downward; similarly, by sliding the second plug plate 8.8, the discharge and closing of the bottom connecting pipe 8.6.3 of the discharge pipe assembly 8.6 can be achieved; a discharge pipe 8.14 extending downward is fixed at the through hole 8.4 on the bottom plate 8.3, and a transfer self-moving trolley 9 carrying a material transport trolley 2 is moved below the discharge pipe 8.14. When the discharge hole 8.10 on the second plug plate 8.8 corresponds to the pipe opening of the connecting pipe 8.6.3, the raw material in the discharge pipe assembly 8.6 falls into the corresponding material basin 15 on the material transport trolley 2 through the discharge pipe 8.14.

[0042] A connecting frame 8.11 is fixed to the side wall of the bracket 8.1, and a telescopic cylinder 8.12 is provided on the connecting frame 8.11. The telescopic end of the telescopic cylinder 8.12 is hinged to the connecting beam 8.9, and the cylinder end of the telescopic cylinder 8.12 is hinged to the connecting frame 8.11; by controlling the extension and retraction of the telescopic cylinder 8.12, the sliding of the corresponding first plugboard 8.7 and the second plugboard 8.8 is controlled.

[0043] It also includes a ladder 8.15 arranged adjacent to the bracket 8.1, and an operating platform 8.16 arranged around the silo 8.13 is fixedly connected to the bracket 8.1, and the top of the ladder 8.15 is fixedly connected to the operating platform 8.16, and a fence 8.17 is fixedly arranged on the operating platform 8.16 to play a safety protection role; the operator climbs up the operating platform 8.16 through the ladder 8.15, which is convenient for adding materials into the silo 8.13 or for equipment inspection.

[0044] In the initial state, the top feed port and the bottom discharge port of the discharge pipe assembly 8.6 are sealed by the first plug plate 8.7 and the second plug plate 8.8, and the staff adds urea raw materials into the silo 8.13; when the transfer self-moving trolley 9 moves to the bottom of the discharge pipe 8.14, the telescopic cylinder 8.12 corresponding to the first plug plate 8.7 is first actuated to control the first plug plate 8.7 to slide, so that the discharge hole 8.10 on it corresponds to the top feed port of the discharge pipe assembly 8.6, and the raw materials in the silo 8.13 begin to enter the discharge pipe assembly 8.6, until it is full, and the telescopic cylinder 8.12 is controlled to drive the first plug plate 8.7 to close the feed port.

[0045] The telescopic cylinder 8.12 corresponding to the second plug plate 8.8 is controlled to move, and the second plug plate 8.8 is driven to slide, so that the discharge hole 8.10 on it corresponds to the bottom discharge port of the discharge pipe assembly 8.6, so that the raw materials in the discharge pipe assembly 8.6 flow into the corresponding material basin 15 along the discharge pipe 8.14, and the volume of each discharge pipe assembly 8.6 meets the amount of raw materials carried by a corresponding material basin 15. In this way, rapid feeding is achieved, which greatly reduces the labor intensity and improves work efficiency; when the material basin 15 is connected with the material, the raw materials in the corresponding discharge pipe assemblies 8.6 are unloaded, the second plug plate 8.8 is controlled to be closed, and the first plug plate 8.7 is opened, and the material is continuously loaded into the discharge pipe assembly 8.6, and the above process is repeated to feed the empty material basin 15 on the incoming transfer self-moving trolley 9.

[0046] A pushing mechanism 11 is installed at the kiln head of the calcining kiln 1, and a kiln-entering self-moving trolley 10 is movably placed between the pushing mechanism 11 and the kiln head of the calcining kiln 1; the kiln-entering self-moving trolley 10 reciprocates between the urea feeder 8 and the kiln head of the calcining kiln 1 along a length direction perpendicular to the calcining kiln 1, and the kiln-entering self-moving trolley 10 moves to the urea feeder 8, and the track 13 thereon docks with the track 13 on the transfer self-moving trolley 9. After the urea feeder 8 completes the loading of the material transport trolley 2 into the loading basin 15, the traction mechanism 12 on the kiln-entering self-moving trolley 10 is controlled to pull the material transport trolley 2 on the transfer self-moving trolley 9 out onto the kiln-entering self-moving trolley 10, and the kiln-entering self-moving trolley 10 is controlled to drive the material transport trolley 2 to move between the pushing mechanism 11 and the kiln head of the calcining kiln 1, and the material transport trolley 2 is pushed into the calcining kiln 1 along the track 13 by the pushing mechanism 11.

[0047] like Fig. 9As shown, the pushing mechanism 11 includes a base 11.1 and a pushing cylinder 11.2 fixed on the top surface of the base 11.1, the telescopic end of the pushing cylinder 11.2 faces the calcining kiln 1 and is fixed with a pushing crossbeam 11.3; guide wheels 11.4 are rotatably provided at the bottom of both ends of the pushing crossbeam 11.3, and a guide rail 11.5 is fixed on the base 11.1 below the guide wheel 11.4, and the guide wheel 11.4 moves along the corresponding guide rail 11.5; under the cooperative guidance of the guide wheel 11.4 and the guide rail 11.5, the pushing cylinder 11.2 drives the pushing crossbeam 11.3 to push the material transport trolley 2 into the calcining kiln 1.

[0048] The kiln head and the kiln tail of the calcining kiln 1 are both equipped with furnace doors 14 driven by oil cylinders to lift and lower. When the calcination is completed and the kiln needs to be discharged, the furnace door 14 at the kiln tail is opened to facilitate the kiln discharge self-moving trolley 3 to pull out the material transport trolley 2 at the kiln tail. When the material transport trolley 2 with completed loading needs to be sent into the calcining kiln 1, the furnace door 14 at the kiln head is opened to facilitate the pushing mechanism 11 to push the material transport trolley 2 on the kiln discharge self-moving trolley 10 into the calcining kiln 1 for calcination. In this embodiment, limit switches are set at relevant positions, which are triggered to feedback to the DCS. The feedback signal is used to control the corresponding actuator to act through DCS to realize automated production; specifically, at the upper and lower limit positions of the furnace door 14, the kiln discharge self-moving trolley 3 stops at the kiln tail and one end of the transition frame 4, the transfer self-moving trolley 9 stops at the other end of the transition frame 4 and below the urea feeder 8, the kiln entry self-moving trolley 10 stops at the kiln head and one side of the urea feeder 8, and limit switches are installed on the kiln entry self-moving trolley 10, the transfer self-moving trolley 9, the kiln discharge self-moving trolley 3 and other related positions.

[0049] Working process: When the kiln self-moving trolley 3 moves to the kiln tail of the calcining kiln 1 and touches the limit switch, the limit switch feeds back a signal to the DCS, and the kiln tail oil cylinder is controlled by the DCS to drive the furnace door 14 to open, until the furnace door 14 rises to the limit switch, and then feeds back a signal to the DCS, and the traction mechanism 12 of the kiln self-moving trolley 3 is controlled by the DCS to pull the material transport trolley 2 at the kiln tail into place, and the pulled-out material transport trolley 2 triggers the limit switch on the kiln self-moving trolley 3, and the kiln tail furnace door 14 is controlled by the DCS to descend and close, until it reaches the position to trigger the corresponding limit switch, and then the kiln self-moving trolley 3 carries the material transport trolley 2 to move At the same time, the kiln-entering self-moving trolley 10 carries the loaded material transport trolley 2 from the urea feeder 8 to the kiln head of the calcining kiln 1. After moving into position, a signal is fed back to the DCS, and the DCS controls the furnace door 14 at the kiln head to rise until the limit switch feedback signal is triggered. The DCS controls the pushing mechanism 11 to push the material transport trolley 2 on the kiln-entering self-moving trolley 10 into the calcining kiln 1. After the pushing cylinder 11.2 of the pushing mechanism 11 is retracted, the furnace door 14 at the kiln head descends and closes, triggering the corresponding limit switch. The DCS controls the kiln-entering self-moving trolley 10 to return to the urea feeder 8 to wait.

[0050] The kiln self-moving trolley 3 carries the material transport trolley 2 to one end of the transition frame 4, triggers the limit switch, and feeds back a signal to the DCS. The DCS controls the traction mechanism 12 on the kiln self-moving trolley 3 to push the material transport trolley 2 onto the transition frame 4. At the same time, the material transport trolleys 2 covering the transition frame 4 are pushed to move one station, and the material transport trolley 2 at the end is pushed onto the transfer self-moving trolley 9 until it touches the limit switch on the transfer self-moving trolley 9. The signal is fed back to the DCS, and the DCS controls the transfer self-moving trolley 9 to move toward the urea feeder 8. At the same time, the material finishing machine 5 starts to sort the material basin 15 on the material transport trolley 2 at the corresponding station. At the same time, the manipulator 6 is controlled to start moving, grab the material basin 15 on the material transport trolley 2 at the corresponding station and pour the material into the crusher 7 for crushing.

[0051] After the transfer self-moving trolley 9 moves into position, a feedback signal is sent to the DCS to control the urea feeder 8 to start feeding. After the feeding is completed, a feedback signal is sent to the DCS to control the traction mechanism 12 of the kiln-entering self-moving trolley 10 to pull the material transport trolley 2 on the transfer self-moving trolley 9 onto the kiln-entering self-moving trolley 10, and the transfer self-moving trolley 9 returns to the other end of the transition frame 4. At this point, one automatic production is completed, and the next production is repeated according to the above process, thereby realizing the automated production of crude cyanuric acid.

[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A crude cyanuric acid production system, comprising a calcining kiln and a material transport trolley movably placed in the calcining kiln, characterized in that: It also includes a kiln discharge self-moving trolley, a transition rack, a material finishing machine, a manipulator, a crusher, a urea feeder, a transfer self-moving trolley, and a kiln entry self-moving trolley; The transition frame is arranged on one side of the calcining kiln along the length direction of the calcining kiln, one end of the transition frame is adjacent to the kiln tail of the calcining kiln, and the kiln-discharging self-moving trolley moves between the kiln tail of the calcining kiln and the end of the transition frame; The material finishing machine and the manipulator are sequentially mounted on the transition frame from the kiln tail to the kiln head, and the crusher is installed on the side adjacent to the manipulator; The urea feeder is provided at the other end of the transition frame adjacent to the kiln head of the calcining kiln, and the transfer self-moving trolley moves between the urea feeder and the other end of the transition frame; a pushing mechanism is installed at the kiln head of the calcining kiln, and the kiln-entering self-moving trolley is movably placed between the pushing mechanism and the kiln head of the calcining kiln; the kiln-exiting self-moving trolley and the kiln-entering self-moving trolley are both connected with a traction mechanism.

2. A crude cyanuric acid production system according to claim 1, characterized in that: The traction mechanism comprises a driving oil cylinder, a traction oil cylinder and two guide rails arranged relatively parallel to each other, wherein the two guide rails are channel steels with notches arranged relatively to each other; A traction frame is movably provided between the two guide rails, and the telescopic end of the driving oil cylinder is hinged to the bottom of one end of the traction frame; A connecting shaft vertically arranged relative to the guide rail is fixed inside the other end of the traction frame, a connecting sleeve is slidably sleeved on the connecting shaft, a traction block is fixed on the top of the connecting sleeve, a driving connecting rod is fixed on the bottom of the connecting sleeve, the telescopic end of the traction cylinder is hinged to the end of the driving connecting rod, and the cylinder end of the traction cylinder is hinged to the traction frame; The traction mechanism of the kiln-discharging self-moving trolley further comprises a driving block fixed to the top surface of the end of the traction frame adjacent to the traction block.

3. A crude cyanuric acid production system according to claim 1, characterized in that: Tracks are fixed on the top surfaces of the kiln-discharging self-moving trolley, the transition frame, the transfer self-moving trolley and the kiln-entering self-moving trolley.

4. A crude cyanuric acid production system according to claim 1, characterized in that: The pushing mechanism includes a base and a pushing cylinder fixed on the top surface of the base, the telescopic end of the pushing cylinder faces the calcining kiln and is fixed with a pushing beam; guide wheels are rotatably provided at the bottom of both ends of the pushing beam, and a guide slide rail is fixed on the base below the guide wheel, and the guide wheel moves along the corresponding guide slide rail.

5. A crude cyanuric acid production system according to any one of claims 1 to 4, characterized in that: The urea feeder comprises a bracket, and a top plate and a bottom plate which are horizontally fixed on the bracket in sequence from top to bottom; The top plate and the bottom plate are provided with a plurality of rows of corresponding through holes, and a feed pipe assembly is connected between every two upper and lower corresponding through holes via a connecting assembly; A first plug plate is slidably provided between the top feed port of each row of the feed pipe assemblies and the top plate, and a second plug plate is slidably provided between the bottom discharge port of each row of the feed pipe assemblies and the bottom plate, and the ends of the first plug plates in each row and the ends of the second plug plates in each row are respectively connected by connecting beams; feed holes corresponding to the feed port and the discharge port of the feed pipe assemblies are provided on the first plug plate and the second plug plate; A connecting frame is fixed on the side wall of the bracket, and a telescopic cylinder is arranged on the connecting frame. The telescopic end of the telescopic cylinder is hinged to the connecting beam, and the cylinder body end of the telescopic cylinder is hinged to the connecting frame; the edges around the top plate are surrounded by side plates to form a material bin.

6. A crude cyanuric acid production system according to claim 5, characterized in that: The connecting assembly comprises an upper pressing plate, a lower pressing plate and a guide plate; The upper pressing plate and the lower pressing plate are provided with connection holes corresponding to the respective lowering pipe assemblies, the top feeding port of the lowering pipe assembly is slidably inserted into the connection hole of the upper pressing plate and fixedly connected, and the bottom discharge port of the lowering pipe assembly is slidably inserted into the connection hole of the lower pressing plate and fixedly connected; The guide plates alternately arranged with the rows of through holes are provided between the upper pressing plate and the top plate, and between the lower pressing plate and the bottom plate, and are fixedly connected by penetrating screws.

7. A crude cyanuric acid production system according to claim 6, characterized in that: The feed pipe assembly includes a quantitative feed pipe, a sliding sleeve, and two connecting pipes; One end of each of the connecting tubes is slidably sleeved and fixed with a sliding sleeve, and a supporting convex edge is integrally formed on the outer side of the sliding sleeve. The quantitative material tube is clamped between the supporting convex edges on the two connecting tubes.

8. A crude cyanuric acid production system according to claim 7, characterized in that: A drop pipe extending downward is fixed at the through hole on the bottom plate.

9. A crude cyanuric acid production system according to claim 7, characterized in that: It also includes a ladder arranged adjacent to the bracket, an operating platform arranged around the silo is fixedly connected to the bracket, the top of the ladder is fixedly connected to the operating platform, and a fence is fixedly arranged on the operating platform.

10. A crude cyanuric acid production system according to claim 4, characterized in that: The kiln head and the kiln tail of the calcining kiln are both provided with furnace doors driven to rise and fall by oil cylinders.

Citation Information

Patent Citations

  • Material arranging machine

    CN216686260U