LED tunnel lamp spraying test device
By designing a spray test device for LED tunnel lights that includes spray components and blowing ducts, the problem of existing devices being unable to simulate the waterproof test of LED tunnel lights in windy environments is solved, achieving higher testing reliability.
Patent Information
- Application Number
- CN202421882918.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-06
AI Technical Summary
When the existing spray testing device conducts waterproof testing of LED tunnel lights, it is impossible to simulate the situation where the LED tunnel lights are in a windy environment, resulting in large errors in the test results.
An LED tunnel light spray testing device is designed, including a main body, a spray assembly and a blower duct. The spray assembly simulates the drip environment through the outlet pipe and the return pipe, and the blower pipe changes the airflow direction through the swing rod and the drive assembly, simulating the wind environment in the tunnel.
This device can more realistically simulate the situation of LED tunnel lights in wind-dripping environments, improving the reliability of LED tunnel light waterproof testing.
Smart Images

Figure CN222850221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel lamp production equipment, in particular to a LED tunnel lamp spray test device. Background Art
[0002] Tunnel lights are special lamps used for tunnel lighting. They are designed to solve the visual "black hole effect" or "white hole effect" caused by sudden changes in brightness when vehicles enter or exit the tunnel. Since the tunnel environment is humid and there may be dripping or water seepage inside the tunnel during rainy seasons, a spray device is required to conduct a waterproof test experiment for tunnel lights during the design and testing of tunnel lights.
[0003] At present, when the existing spray test device performs waterproof test on LED tunnel lights, the nozzle position of the water jet is usually fixed. However, in the actual use of LED tunnel lights, there is a windy environment in the tunnel, and water droplets or water seepage will change the falling direction due to the wind, and the water vapor in the air will also change with the airflow. Using a fixed direction to spray water cannot simulate the situation of LED tunnel lights in a windy environment, and the test results will have a large error. Utility Model Content
[0004] In view of the above shortcomings, the utility model proposes a LED tunnel light spray test device, which can simulate the LED tunnel light in an environment with wind and dripping water, thereby improving the result of the LED tunnel light waterproof test.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A LED tunnel lamp spray test device comprises: a main body, wherein the main body is provided with a rectangular conveying cavity, a recovery cavity is connected below the conveying cavity, and a conveying assembly for conveying LED tunnel lamps is built in the conveying cavity; a spray assembly, wherein the spray assembly comprises a water outlet pipe and a return pipe, a part of the water outlet pipe is built in the conveying cavity, the water outlet pipe is provided with a plurality of nozzles for discharging water downward, the return pipe is connected to the recovery cavity, and a water pump is connected between the water outlet pipe and the return pipe; a blow pipe, a part of the blow pipe is built in the conveying cavity, a swing rod is built in the conveying cavity, an output end of the blow pipe is relatively fixedly arranged at one end of the swing rod, and the other end of the swing rod is connected to a driving assembly for driving the swing rod to rotate, so that the swing rod can change the blowing direction of the output end of the blow pipe.
[0007] The LED tunnel lamp spray test device according to the embodiment of the utility model has at least the following beneficial effects: when in use, the LED tunnel lamp to be tested is placed in the conveying assembly, so that the LED tunnel lamp can move along the length direction of the conveying cavity, and then the water outlet pipe and the air blowing pipe are turned on, so that water forms a downward spraying effect through the nozzle on the water outlet pipe, thereby simulating the dripping and humid environment in the tunnel, and the airflow generated by the air blowing pipe can disturb the direction of water falling, and finally the driving assembly drives one end of the swing rod to deflect, thereby changing the blowing direction of the output end of the air blowing pipe, which is conducive to simulating the environment in which the tunnel is windy and causes dripping or humid water vapor to be disorderly distributed, and finally the LED tunnel lamp is in a more realistic simulation environment, which is conducive to improving the reliability of the waterproof test of the LED tunnel lamp.
[0008] Furthermore, the driving assembly includes a motor, an output end of the motor is connected to a driving gear, the driving gear is transmission-connected to a driven gear, and the driven gear is coaxially connected to the other end of the swing rod.
[0009] Furthermore, a rotating shaft is connected between the driven gear and the rocker arm, a mounting plate is built into the conveying chamber, the rotating shaft is arranged on the mounting plate, two elastic sheets are arranged opposite to each other at one end of the rocker arm away from the rotating shaft, and the blowing pipe is clamped between the two elastic sheets.
[0010] Furthermore, the mounting plate is provided with an arc-shaped hole, the arc-shaped hole is located below the rotating shaft, and the swing arm is provided with a guide shaft matched with the arc-shaped hole.
[0011] Furthermore, the two opposite side walls of the conveying chamber are provided with the mounting plate, each mounting plate is correspondingly provided with the rocker arm, the blowing pipe includes a blowing section, the blowing section has a plurality of output ports for blowing air downwards, and the blowing section is installed between the two rocker arms.
[0012] Furthermore, the conveying chamber is provided with two blowing pipes along its length direction, the two blowing pipes are located on both sides of the nozzle, each blowing pipe is correspondingly connected to the rocker arm, each rocker arm is correspondingly connected to the driving assembly, and the motors in the two driving assemblies are electrically connected to a control module in common.
[0013] Furthermore, the blowing pipe is a flexible pipe, one end of which passes through the outside of the main body, and one end of which is connected to an air compressor.
[0014] Furthermore, the conveying assembly is a chain plate conveyor belt, and the chain plate conveyor belt includes a plurality of conveying plates, and the plurality of conveying plates are distributed at intervals along the length direction of the conveying cavity.
[0015] Furthermore, there are a plurality of water outlet pipes, and the plurality of water outlet pipes are spaced apart along the length direction of the delivery cavity. The plurality of water outlet pipes are commonly connected to a collecting pipe, and the collecting pipe is connected to the water pump.
[0016] Furthermore, the side wall of the delivery cavity is a transparent member.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 It is a structural schematic diagram of an embodiment of a LED tunnel light spray test device of the utility model;
[0020] Figure 2 for Figure 1 A local enlarged view of point A in the figure.
[0021] In the figure: main body 100, conveying chamber 110, mounting plate 120, arc hole 121, conveying plate 130, water outlet pipe 200, nozzle 201, return pipe 210, water pump 220, collecting pipe 230, blowing pipe 300, swing rod 310, elastic sheet 311, guide shaft 312. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "inside", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0024] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If the terms "first" or "second" are described, they are only used for descriptive purposes and cannot be understood to indicate or imply relative importance.
[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] See also Figure 1 and Figure 2 A LED tunnel light spray test device includes: a main body 100, a spray assembly and a blow pipe 300, the main body 100 is provided with a rectangular conveying chamber 110, the lower part of the conveying chamber 110 is connected with a recovery chamber, and the conveying chamber 110 is equipped with a conveying assembly for transporting the LED tunnel light; the spray assembly includes a water outlet pipe 200 and a return pipe 210, part of the water outlet pipe 200 is built in the conveying chamber 110, the water outlet pipe 200 is provided with a plurality of nozzles 201 for discharging water downward, the return pipe 210 is connected with the recovery chamber, and a water pump 220 is connected between the water outlet pipe 200 and the return pipe 210; part of the blow pipe 300 is built in the conveying chamber 110, the conveying chamber 110 is equipped with a swing rod 310, the output end of the blow pipe 300 is relatively fixedly arranged at one end of the swing rod 310, and the other end of the swing rod 310 is connected with a driving assembly for driving it to rotate, so that the swing rod 310 can change the blowing direction of the output end of the blow pipe 300.
[0027] When the LED tunnel lamp spray test device of the above structure is used, the LED tunnel lamp to be tested is placed on the conveying assembly, so that the LED tunnel lamp can move along the length direction of the conveying cavity 110, and then the water outlet pipe 200 and the air blowing pipe 300 are turned on, so that water passes through the nozzle 201 on the water outlet pipe 200 to form a downward spraying effect, thereby simulating a dripping and humid environment in the tunnel, and the airflow generated by the air blowing pipe 300 can disturb the direction of water falling. Finally, the driving assembly drives one end of the swing rod 310 to deflect, thereby changing the blowing direction of the output end of the air blowing pipe 300, which is conducive to simulating the environment in the tunnel where there is wind and causes dripping or disordered distribution of humid water vapor, and finally the LED tunnel lamp is in a more realistic simulation environment, which is conducive to improving the reliability of the waterproof test of the LED tunnel lamp.
[0028] Furthermore, the drive assembly includes a motor, the output end of the motor is connected to a driving gear, the driving gear is transmission-connected to a driven gear, and the driven gear is coaxially connected to the other end of the swing rod 310. Specifically, the motor drives the driving gear to rotate, so that the driven gear drives one end of the swing rod 310 to deflect, thereby changing the blowing direction of the output end of the blowing pipe 300, which is conducive to simulating the airflow environment in different directions inside the tunnel in different time periods. It can be understood that the cooperation of the driving gear and the driven gear, on the one hand, improves the reliability of the torque transmission of the motor, and on the other hand, the rotation speed of the output end can be adjusted by different numbers of gear teeth, which is conducive to reducing the rotation speed of the swing rod 310. In some embodiments, the drive assembly can also be replaced by a motor-driven pulley, which is not described in detail here.
[0029] See also Figure 1 and Figure 2 Furthermore, a rotating shaft is connected between the driven gear and the swing rod 310, a mounting plate 120 is built into the delivery chamber 110, the rotating shaft is arranged on the mounting plate 120, two elastic sheets 311 are arranged oppositely at one end of the swing rod 310 away from the rotating shaft, and the blowing pipe 300 is sandwiched between the two elastic sheets 311. Specifically, the mounting plate 120 is fixed to the side wall of the delivery chamber 110, the mounting plate 120 is provided with a through hole for the rotating shaft to pass through, one end of the swing rod 310 is threadedly matched with the rotating shaft, and the elastic sheet 311 is fixed to the other end of the swing rod 310 in an integrated manner, so that it is convenient for people to fix the position of the blowing pipe 300. Among them, the two elastic sheets 311 are arranged obliquely relative to the swing rod 310, so as to form a mounting channel with a variable spacing, which is conducive to the elastic sheet 311 to better clamp the blowing pipe 300.
[0030] See also Figure 1 and Figure 2 Further, the mounting plate 120 is provided with an arc hole 121, and the arc hole 121 is located below the rotating shaft, and the swing rod 310 is provided with a guide shaft 312 adapted to the arc hole 121. Specifically, the cooperation between the guide shaft 312 and the arc hole 121 is conducive to forming a guiding and limiting effect of the deflection of the swing rod 310, and is also conducive to forming the effect of supporting the blowing pipe 300. It can be understood that the arc hole 121 is a semicircular arc hole, and the swing rod 310 swings back and forth through the forward and reverse rotation of the motor.
[0031] See also Figure 1 and Figure 2Furthermore, two opposite side walls of the conveying chamber 110 are provided with mounting plates 120, and each mounting plate 120 is correspondingly provided with a swing rod 310. The blowing pipe 300 includes a blowing section, and the blowing section has a plurality of output ports for blowing air downward. The blowing section is installed between the two swing rods 310, so that the blowing section can form an effect of being placed horizontally in the conveying chamber 110, which is beneficial for the blowing section to blow air from different positions through different output ports, thereby facilitating the water output from the water outlet pipe 200 to change the falling direction due to the wind force at different positions.
[0032] Furthermore, the delivery chamber 110 is provided with two blowing pipes 300 along its length direction, and the two blowing pipes 300 are located on both sides of the nozzle 201, and each blowing pipe 300 is correspondingly connected to a swing rod 310, and each swing rod 310 is correspondingly connected to a driving assembly, and the motors in the two driving assemblies are electrically connected to a control module. Specifically, the two blowing pipes 300 are distributed on both sides of the water outlet pipe 200, and the blowing pipe 300 close to the entrance of the delivery chamber 110 forms the first blowing, and the blowing pipe 300 close to the exit of the delivery chamber 110 forms the second blowing, and the control module can control the independent operation of the two motors in sections through program input. Among them, the LED tunnel lights can be transported in batches. Before the LED tunnel lights pass through the first blowing pipe 300, the first blowing can be used to blow off dust and other debris on the LED tunnel lights. Then, when the LED tunnel lights are transported between the two blowing pipes 300 for spraying, the output ends of the two blowing pipes 300 are tilted toward one side of the water outlet pipe 200, so that the blowing pipes 300 are used to change the falling direction of the water sprayed from the nozzle 201, thereby simulating the environment in the tunnel where there is wind disturbing dripping water or water vapor. Finally, after the LED tunnel lights are transported to the second blowing pipe 300, the second blowing can be used to blow off water droplets on the LED tunnel lights, thereby accelerating the drying of the LED tunnel lights.
[0033] Furthermore, the blowing pipe 300 is a flexible pipe, one end of which passes through the outside of the main body 100, and one end of which is connected to an air compressor, so that the airflow generated by the air compressor is output through the blowing pipe 300. The blowing pipe 300 can be a flexible pipe made of rubber material, so that the blowing pipe 300 can be adaptively bent to be fixed on the swing rod 310.
[0034] See also Figure 1 Furthermore, the conveying component is a chain plate conveyor belt, which includes a plurality of conveying plates 130, and the plurality of conveying plates 130 are spaced apart along the length direction of the conveying chamber 110, so that the sprayed water can fall into the recovery chamber through the gap between the two conveying plates 130, thereby facilitating the subsequent water pump 220 to continue to extract the water from the recovery chamber, so that the water can be re-sprayed through the water outlet pipe 200, saving water resources.
[0035] Furthermore, a plurality of water outlet pipes 200 are provided, and the plurality of water outlet pipes 200 are spaced apart along the length direction of the delivery cavity 110, and the plurality of water outlet pipes 200 are commonly connected to a manifold 230, and the manifold 230 is connected to a water pump 220, so that water is diverted to the plurality of water outlet pipes 200 through the manifold 230 for output. Specifically, the provision of the plurality of water outlet pipes 200 is conducive to extending the spraying time of the LED tunnel light, thereby improving the waterproof test effect of the LED tunnel light.
[0036] Furthermore, the side wall of the conveying chamber 110 is a transparent member, so that people can observe the internal conveying or spraying conditions of the conveying chamber 110 easily.
[0037] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0038] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A LED tunnel lamp spray test device, characterized in that: include: A main body (100), wherein the main body (100) is provided with a rectangular conveying cavity (110), a recovery cavity is connected below the conveying cavity (110), and a conveying component for conveying LED tunnel lights is built into the conveying cavity (110); A spray assembly, the spray assembly comprising a water outlet pipe (200) and a return pipe (210), a portion of the water outlet pipe (200) being built into the delivery chamber (110), the water outlet pipe (200) being provided with a plurality of spray heads (201) for discharging water downward, the return pipe (210) being connected to the recovery chamber, and a water pump (220) being connected between the water outlet pipe (200) and the return pipe (210); A blowing pipe (300), part of which is built into the conveying chamber (110), a swing rod (310) is built into the conveying chamber (110), an output end of the blowing pipe (300) is relatively fixedly arranged at one end of the swing rod (310), and the other end of the swing rod (310) is connected to a driving component for driving it to rotate, so that the swing rod (310) can change the blowing direction of the output end of the blowing pipe (300).
2. The LED tunnel light spray test device according to claim 1, characterized in that: The driving assembly comprises a motor, the output end of the motor is connected to a driving gear, the driving gear is transmission-connected to a driven gear, and the driven gear is coaxially connected to the other end of the swing rod (310).
3. The LED tunnel light spray test device according to claim 2, characterized in that: A rotating shaft is connected between the driven gear and the swing rod (310); a mounting plate (120) is built into the conveying chamber (110); the rotating shaft is arranged on the mounting plate (120); two elastic sheets (311) are arranged opposite to each other at one end of the swing rod (310) away from the rotating shaft; and the blowing pipe (300) is sandwiched between the two elastic sheets (311).
4. The LED tunnel lamp spray test device according to claim 3, characterized in that: The mounting plate (120) is provided with an arc-shaped hole (121), the arc-shaped hole (121) is located below the rotating shaft, and the swing rod (310) is provided with a guide shaft (312) matched with the arc-shaped hole (121).
5. The LED tunnel lamp spray test device according to claim 3, characterized in that: The two opposite side walls of the conveying chamber (110) are each provided with the mounting plate (120), each mounting plate (120) is correspondingly provided with the swing rod (310), the blowing pipe (300) comprises a blowing section, the blowing section has a plurality of output ports capable of blowing air downwards, and the blowing section is installed between the two swing rods (310).
6. The LED tunnel lamp spray test device according to claim 2, characterized in that: The conveying chamber (110) is provided with two blowing pipes (300) along its length direction, and the two blowing pipes (300) are located on both sides of the nozzle, each of the blowing pipes (300) is correspondingly connected to the swing rod (310), and each of the swing rods (310) is correspondingly connected to the driving component, and the motors in the two driving components are electrically connected to a control module in common.
7. The LED tunnel light spray test device according to claim 1, characterized in that: The blowing pipe (300) is a flexible pipe, one end of which passes through the outside of the main body (100), and one end of which is connected to an air compressor.
8. The LED tunnel light spray test device according to claim 1, characterized in that: The conveying assembly is a chain plate type conveyor belt, and the chain plate type conveyor belt comprises a plurality of conveying plates (130), and the plurality of conveying plates (130) are distributed at intervals along the length direction of the conveying chamber (110).
9. The LED tunnel light spray test device according to claim 1, characterized in that: A plurality of the water outlet pipes (200) are provided, and the plurality of the water outlet pipes (200) are distributed at intervals along the length direction of the delivery chamber (110). The plurality of the water outlet pipes (200) are commonly connected to a collecting pipe (230), and the collecting pipe (230) is connected to the water pump (220).
10. The LED tunnel lamp spray test device according to claim 1, characterized in that: The side wall of the delivery cavity (110) is a transparent member.