Main machine deformation compensation structure of super-long pipe hydraulic press
By designing a deformation compensation structure of the super-long pipe hydraulic press main engine including a corrugated compensator and an electric cylinder, the problem of deformation of the water outlet of the hydraulic press is solved, and the service life and adaptability are improved.
Patent Information
- Application Number
- CN202421262291.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When existing hydraulic presses are running for a long time, the water pressure may cause the outlet to deform, affecting the use effect.
A deformation compensation structure of the main machine of the ultra-long pipe hydraulic press is designed, including a mounting plate, a mounting frame, a lifting mechanism, a connecting plate, a first electric cylinder, a moving plate, a water outlet, a corrugated compensator and a V-shaped placement block. Through the combination of these components, the water pipe is embedded in the corrugated compensator, preventing the water outlet from deforming, and centering the water pipe through the electric cylinder.
It effectively avoids the deformation problem of the water outlet, improves the service life of the hydraulic press, and quickly adapts water pipes of different diameters through the combination of motor and threaded rods, improving practicality.
Smart Images
Figure CN222850426U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of deformation compensation structures, and more specifically, particularly relates to a deformation compensation structure for a mainframe of an ultra-long tube hydraulic press. Background Art
[0002] A water pipe is a pipe used to transport liquids, usually water. A water pipe can be made of metal, plastic, ceramic or other materials, and its main purpose is to transport liquids from one place to another. In the fields of construction, industry and agriculture, water pipes are widely used for water supply, drainage, irrigation and so on. The type, size and material of water pipes will vary according to the specific use and environmental conditions, and the pressure of water pipes requires the use of a hydraulic press.
[0003] Based on the above, the inventors have found the following problems: the existing hydraulic press needs to run for a long time when in use. During the long-term operation, the water pressure may cause deformation of the water outlet of the hydraulic press, thereby affecting the use effect.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a deformation compensation structure of the main engine of an ultra-long tube hydraulic press is provided, in order to achieve a purpose with greater practical value. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a deformation compensation structure for a mainframe of an ultra-long-tube hydraulic press, so as to solve the problem that the use effect of the existing hydraulic press may be affected by deformation.
[0006] The purpose and effect of the deformation compensation structure of the main machine of the super-long pipe hydraulic press of the utility model are achieved by the following specific technical means:
[0007] A deformation compensation structure for the main engine of an ultra-long pipe hydraulic press comprises a mounting plate, a group of mounting frames are mounted on the surface of the mounting plate, a lifting mechanism is mounted on the surface of the mounting frame, a connecting plate is mounted on the mounting frame through the lifting mechanism, a first electric cylinder is mounted on the surface of the connecting plate, a movable plate is mounted on the output end of the first electric cylinder passing through the connecting plate, a plurality of water outlets are mounted on the surface of the movable plate, a corrugated compensator is mounted on the surface of the water outlet, and a plurality of groups of V-shaped placement blocks are mounted on the surface of the mounting plate.
[0008] Furthermore, the lifting mechanism includes a motor and a threaded rod, the motor is mounted on the surface of the mounting frame, the output end of the motor passes through the mounting frame and is connected to the threaded rod, and the threaded rod passes through the connecting plate.
[0009] Furthermore, a limiting groove is installed on the surface of the corrugated compensator, a limiting block is installed in the limiting groove, a docking block is installed on the surface of the limiting block, and threaded holes are opened on the surfaces of the docking block and the corrugated compensator, and bolts are installed in the threaded holes.
[0010] Furthermore, support legs are installed on the surface of the mounting plate.
[0011] Furthermore, an inclined plate is installed on the surface of the mounting plate, and straight grooves are provided on the surfaces of the inclined plate and the mounting plate. A fixing piece is installed on the surface of the mounting plate, and a second electric cylinder is installed on the surface of the fixing piece. A combination plate is installed on the output end of the second electric cylinder, and a plurality of stepping blocks are installed on the surface of the combination plate. The stepping blocks are located in the straight groove of the mounting plate, and a plurality of inclined blocks are provided on the surface of the stepping blocks. A baffle is installed on the surface of the inclined plate.
[0012] Furthermore, the highest end of the inclined surface block of the stepping block is located on one side of the V-shaped placement block.
[0013] Furthermore, two sides of the connecting plate are connected to two sides of the mounting frame.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model cooperates with the mounting frame, the connecting plate, the first electric cylinder, the moving plate, the water outlet, the corrugated compensator and the V-shaped placement block. When the water pipe is placed on the V-shaped placement block, the first electric cylinder is then started. When the first electric cylinder is started, the moving plate is driven to move, the movement of the moving plate drives the water outlet, and the movement of the water outlet drives the corrugated compensator to move, so that the water pipe is embedded in the corrugated compensator, and then a water pressure test is performed. The corrugated compensator can effectively prevent the deformation of the water outlet, and at the same time, a group of electric cylinders can also center the water pipe. Through the above design, the problem of deformation of the water outlet can be effectively avoided, and its service life is improved.
[0016] Through the coordinated use of motors, threaded rods, limit grooves, limit blocks, docking blocks, threaded holes and bolts, when the sizes of water pipes are different, you only need to unscrew the bolts and replace them with new docking blocks. The limit grooves and limit blocks can quickly align the threaded holes, and then screw the bolts into the threaded holes. Then start the motor. When the motor starts, it will drive the threaded rods to rotate, and the rotation of the threaded rods will drive the connecting plate to move, and finally drive the corrugated compensator to move, so that it is concentric with the water pipe. Through the above design, water pipes of different diameters can be quickly adapted, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a three-dimensional schematic diagram of a deformation compensation structure of a main machine of an ultra-long tube hydraulic press.
[0018] Figure 2 The utility model is a plane schematic diagram of a deformation compensation structure of a main machine of an ultra-long tube hydraulic press.
[0019] Figure 3 The utility model is a schematic diagram of a stepping block of a mainframe deformation compensation structure of an ultra-long tube hydraulic press.
[0020] Figure 4 The utility model is a schematic diagram of the assembly of a butt joint block of a mainframe deformation compensation structure of an ultra-long tube hydraulic press.
[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0022] 1. Mounting plate; 2. Mounting frame; 3. Connecting plate; 4. First electric cylinder; 5. Moving plate; 6. Water outlet; 7. Corrugated compensator; 8. V-shaped placement block; 9. Motor; 10. Threaded rod; 11. Limiting groove; 12. Limiting block; 13. Docking block; 14. Threaded hole; 15. Bolt; 16. Support leg; 17. Inclined plate; 18. Straight groove; 19. Fixing piece; 20. Second electric cylinder; 21. Combination plate; 22. Stepping block; 23. Inclined block; 24. Baffle. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Example:
[0027] As attached Figure 1 To Attachment Figure 4 As shown:
[0028] The utility model provides a deformation compensation structure for a main engine of an ultra-long pipe hydraulic press, comprising a mounting plate 1, a group of mounting frames 2 are mounted on the surface of the mounting plate 1, a lifting mechanism is mounted on the surface of the mounting frame 2, a connecting plate 3 is mounted on the mounting frame 2 through the lifting mechanism, a first electric cylinder 4 is mounted on the surface of the connecting plate 3, a movable plate 5 is mounted on the output end of the first electric cylinder 4 passing through the connecting plate 3, a plurality of water outlets 6 are mounted on the surface of the movable plate 5, a corrugated compensator 7 is mounted on the surface of the water outlet 6, and a plurality of groups of V-shaped placement blocks 8 are mounted on the surface of the mounting plate 1.
[0029] By using the mounting frame 2, the connecting plate 3, the first electric cylinder 4, the movable plate 5, the water outlet 6, the corrugated compensator 7 and the V-shaped placement block 8 in coordination, when the water pipe is placed on the V-shaped placement block 8, then the first electric cylinder 4 is started. When the first electric cylinder 4 is started, the movable plate 5 will be driven to move, the movement of the movable plate 5 will drive the water outlet 6, the movement of the water outlet 6 will drive the corrugated compensator 7 to move, so that the water pipe is embedded in the corrugated compensator 7, and then a water pressure test is performed. The corrugated compensator 7 can effectively prevent the deformation of the water outlet 6, and at the same time a group of electric cylinders can also center the water pipe. Through the above design, the problem of deformation of the water outlet 6 can be effectively avoided, thereby improving its service life.
[0030] The lifting mechanism includes a motor 9 and a threaded rod 10 . The motor 9 is mounted on the surface of the mounting frame 2 . The output end of the motor 9 passes through the mounting frame 2 and is connected to the threaded rod 10 . The threaded rod 10 passes through the connecting plate 3 .
[0031] Among them, a limiting groove 11 is installed on the surface of the corrugated compensator 7, a limiting block 12 is installed in the limiting groove 11, a docking block 13 is installed on the surface of the limiting block 12, and threaded holes 14 are opened on the surfaces of the docking block 13 and the corrugated compensator 7, and bolts 15 are installed in the threaded holes 14.
[0032] Through the coordinated use of the motor 9, the threaded rod 10, the limiting groove 11, the limiting block 12, the docking block 13, the threaded hole 14 and the bolt 15, when the size of the water pipe is different, it is only necessary to unscrew the bolt 15 and then replace the new docking block 13. The limiting groove 11 and the limiting block 12 can quickly align the threaded hole 14, and then the bolt 15 is screwed into the threaded hole 14, and then the motor 9 is started. When the motor 9 is started, it will drive the threaded rod 10 to rotate, and the rotation of the threaded rod 10 will drive the connecting plate 3 to move, thereby finally driving the corrugated compensator 7 to move, so that it is concentric with the water pipe. Through the above design, water pipes of different diameters can be quickly adapted, thereby improving practicality.
[0033] Wherein, support legs 16 are installed on the surface of the mounting plate 1 .
[0034] Among them, an inclined plate 17 is installed on the surface of the mounting plate 1, and straight grooves 18 are provided on the surfaces of the inclined plate 17 and the mounting plate 1. A fixing part 19 is installed on the surface of the mounting plate 1, and a second electric cylinder 20 is installed on the surface of the fixing part 19. A combination plate 21 is installed on the output end of the second electric cylinder 20, and a plurality of stepping blocks 22 are installed on the surface of the combination plate 21. The stepping blocks 22 are located in the straight groove 18 of the mounting plate 1, and a plurality of inclined blocks 23 are arranged on the surface of the stepping blocks 22. A baffle 24 is installed on the surface of the inclined plate 17.
[0035] Through the coordinated use of the inclined plate 17, the straight groove 18, the fixing part 19, the second electric cylinder 20, the combination plate 21, the stepping block 22, the inclined block 23 and the baffle plate 24, when in use, first place the water pipe to be tested on the inclined plate 17, the baffle plate 24 will block the water pipe, and then start the second electric cylinder 20. When the second electric cylinder 20 is started, it will drive the stepping block 22 to move by driving the combination plate 21. The movement of the stepping block 22 will drive the inclined block 23 to move. The movement of the inclined block 23 will lift up the water pipe, and the water pipe will slide along the inclined surface to the V-shaped placement block 8, and so on and so forth until the surface of the V-shaped placement block 8 is placed with water pipes. When the test is completed, start the second electric cylinder 20 again to load and unload. Through the above design, fast loading and unloading can be achieved.
[0036] The highest end of the inclined surface block 23 of the stepping block 22 is located at one side of the V-shaped placement block.
[0037] Wherein, two sides of the connecting plate 3 are connected to two sides of the mounting frame 2 .
[0038] The specific usage and function of this embodiment are as follows:
[0039] When the utility model is in use, the device is first connected to a power source and a controller, and then a suitable docking block 13 is selected according to the diameter of the water pipe, and then the motor 9 is started. When the motor 9 is started, the threaded rod 10 is driven to rotate, and the rotation of the threaded rod 10 drives the connecting plate 3 to move, thereby finally driving the corrugated compensator 7 to move, so that it is concentric with the water pipe, and then the limit block 12 of the docking block 13 is aligned with the limit groove 11, and then the bolt 15 is tightened to fix it, and then the water pipe to be tested is placed on the inclined plate 17, the baffle 24 will block the water pipe, and then the second electric cylinder 20 is started. When the second electric cylinder 20 is started, it drives the stepping block 22 to move by driving the combination plate 21, and the stepping block 22 moves. The movement of the feed block 22 will drive the movement of the inclined block 23, and the movement of the inclined block 23 will lift up the water pipe, and the water pipe will slide along the inclined surface to the V-shaped placement block 8, and so on, until the surface of the V-shaped placement block 8 is placed with water pipes, and then the first electric cylinder 4 is started. When the first electric cylinder 4 is started, it will drive the moving plate 5 to move, and the movement of the moving plate 5 will drive the water outlet 6. The movement of the water outlet 6 will drive the corrugated compensator 7 to move, so that the water pipe is embedded in the corrugated compensator 7, and then a water pressure test is performed. The corrugated compensator 7 can effectively prevent the deformation of the water outlet 6. At the same time, a group of electric cylinders can also center the water pipe. Through the above design, the problem of deformation of the water outlet 6 can be effectively avoided, thereby improving its service life.
[0040] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A deformation compensation structure for a main machine of an ultra-long tube hydraulic press, comprising a mounting plate (1), characterized in that: A group of mounting frames (2) are mounted on the surface of the mounting plate (1), a lifting mechanism is mounted on the surface of the mounting frame (2), a connecting plate (3) is mounted on the mounting frame (2) via the lifting mechanism, a first electric cylinder (4) is mounted on the surface of the connecting plate (3), an output end of the first electric cylinder (4) passes through the connecting plate (3) and a movable plate (5) is mounted thereon, a plurality of water outlets (6) are mounted on the surface of the movable plate (5), a corrugated compensator (7) is mounted on the surface of the water outlet (6), and a plurality of groups of V-shaped placement blocks (8) are mounted on the surface of the mounting plate (1).
2. The deformation compensation structure of the main machine of the super-long tube hydraulic press according to claim 1, characterized in that: The lifting mechanism comprises a motor (9) and a threaded rod (10); the motor (9) is mounted on the surface of a mounting frame (2); an output end of the motor (9) passes through the mounting frame (2) and is connected to the threaded rod (10); and the threaded rod (10) passes through a connecting plate (3).
3. The deformation compensation structure of the main machine of the super-long tube hydraulic press according to claim 2, characterized in that: A limiting groove (11) is installed on the surface of the bellows compensator (7), a limiting block (12) is installed in the limiting groove (11), a docking block (13) is installed on the surface of the limiting block (12), threaded holes (14) are provided on the surfaces of the docking block (13) and the bellows compensator (7), and bolts (15) are installed in the threaded holes (14).
4. The deformation compensation structure of the main machine of the super-long tube hydraulic press according to claim 1, characterized in that: Support legs (16) are mounted on the surface of the mounting plate (1).
5. The deformation compensation structure of the main machine of the super-long tube hydraulic press according to claim 1, characterized in that: The surface of the mounting plate (1) is mounted with an inclined plate (17), and the surfaces of the inclined plate (17) and the mounting plate (1) are both provided with straight grooves (18). The surface of the mounting plate (1) is mounted with a fixing member (19), and the surface of the fixing member (19) is mounted with a second electric cylinder (20). The output end of the second electric cylinder (20) is mounted with a combination plate (21), and the surface of the combination plate (21) is mounted with a plurality of stepping blocks (22), and the stepping blocks (22) are located in the straight grooves (18) of the mounting plate (1). The surface of the stepping blocks (22) is provided with a plurality of inclined plane blocks (23), and the surface of the inclined plate (17) is mounted with a baffle (24).
6. The deformation compensation structure of the main machine of the super-long tube hydraulic press according to claim 5, characterized in that: The highest end of the inclined surface block (23) of the stepping block (22) is located on one side of the V-shaped placement block (8).
7. The deformation compensation structure of the main machine of the super-long tube hydraulic press according to claim 1, characterized in that: The two sides of the connecting plate (3) are connected to the two sides of the mounting frame (2).