Device capable of monitoring pasting pressure and temperature of copper foil in real time

By designing a device that includes a piston-type pressure monitoring component and an infrared temperature scanner, the problem of difficult pressure and temperature monitoring during the press bonding and adhesion of copper foil and substrate in circuit board production is solved, and a high-quality adhesion effect is achieved.

CN222850894UActive Publication Date: 2025-05-09RED BOARD JIANGXI CO LTD
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Patent Information

Application Number
CN202421629759.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-09
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the production process of circuit boards, it is difficult to monitor the pressure and temperature in real time during the pressing and bonding of copper foil and substrate, resulting in problems such as unsolid bonding, bubbles or voids.

Method used

A device including a processing table, a press fitting seat, a high-pressure cylinder, a gas supply assembly, a pressure monitoring assembly, a temperature monitoring assembly and a control system is designed to monitor and control pressure and temperature in real time through a piston-type pressure monitoring assembly and an infrared temperature scanner.

Benefits of technology

Real-time pressure and temperature monitoring of copper foil and substrate during press bonding and adhesion process is realized, ensuring the quality of the paste, avoiding deformation or cracking of the copper foil, and maintaining the stable performance of the adhesive.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device capable of monitoring the pasting pressure and temperature of copper foil in real time. The device comprises a machining table, a pressing base, a high-pressure air cylinder, an air supply assembly, a pressure monitoring assembly, a temperature monitoring assembly and a control system. The pressing base is arranged on the machining table, the high-pressure air cylinder is arranged above the pressing base, the air supply assembly is connected with the high-pressure air cylinder through an air channel, the pressure monitoring assembly and the temperature monitoring assembly are both arranged on the high-pressure air cylinder, and the control system is in signal connection with the high-pressure air cylinder, the pressure monitoring assembly and the temperature monitoring assembly. According to the utility model, the piston type pressure monitoring assembly is designed to be matched with the air pressure type pressing and pasting structure, so that the pressure can be monitored in real time in the pressing and pasting process of the copper foil and the substrate, and the pasting quality of the copper foil and the substrate is ensured; a positioning column and a sealing ring structure are designed on the press-fit seat, so that the copper foil and the substrate are aligned up and down without deviation, and meanwhile, the process of being extruded and bonded by gas is more reliable; the utility model has the advantages of strong practicability and strong popularization significance.
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Description

Technical Field

[0001] The utility model relates to the field of circuit board processing, in particular to a device capable of monitoring copper foil pasting pressure and temperature in real time. Background Art

[0002] A circuit board, also known as a circuit board, is an important electronic component, a support for electronic components, and a carrier for the electrical connection of electronic components. Because it is made using electronic printing technology, it is called a "printed" circuit board. Almost every electronic device, from electronic watches and calculators to computers, communication electronic equipment, and military weapon systems, as long as there are electronic components such as integrated circuits, must use a circuit board to make electrical interconnections between the various components. The circuit board consists of an insulating base plate, connecting wires, and pads for assembling and welding electronic components. It has the dual functions of a conductive line and an insulating base plate.

[0003] During the production process of circuit boards, it is inevitable to press and paste the substrate and copper foil. During the pressing and pasting process, if the pressure is insufficient, the copper foil and the substrate will not be firmly bonded or bubbles and gaps will appear. Excessive pressure may cause the copper foil to deform or even break. At the same time, abnormal temperature during pressing and pasting will also affect the performance of the adhesive, and thus affect the pressing and pasting quality between the substrate and the copper foil. In order to ensure the bonding quality between the substrate and the copper foil, it is necessary to accurately monitor and control the pressure and temperature during pasting. Utility Model Content

[0004] Based on this, it is necessary to provide a device that can monitor the copper foil pasting pressure and temperature in real time to address the deficiencies in the prior art.

[0005] A device capable of real-time monitoring of copper foil pasting pressure and temperature, comprising a processing table, a pressing seat, a high-pressure cylinder, an air supply component, a pressure monitoring component, a temperature monitoring component and a control system. The pressing seat is arranged on the processing table, the high-pressure cylinder is arranged above the pressing seat, the air supply component is connected to the air path of the high-pressure cylinder, the pressure monitoring component and the temperature monitoring component are both arranged on the high-pressure cylinder, and the control system is respectively connected to the high-pressure cylinder, the pressure monitoring component and the temperature monitoring component by signal. The high-pressure cylinder comprises a sealed cylinder body and a first telescopic gas rod, the sealed cylinder body is provided with a pressing cavity with a bottom opening, the sealed cylinder body can be covered on the pressing seat, the first telescopic gas rod is installed at the upper end of the sealed cylinder body and can drive the sealed cylinder body to move up and down. The pressure monitoring component comprises a piston cylinder, a piston rod, a telescopic spring and an elastic force monitoring sensor, the piston cylinder is arranged from top to bottom in the sealed cylinder body and is connected to the pressing cavity, the piston rod is arranged in the piston cylinder, the telescopic spring is sleeved on the piston rod, the elastic force monitoring sensor is against the telescopic spring and is connected to the control system by signal.

[0006] Furthermore, the pressing seat includes a bearing base plate and a sealing ring. The bearing base plate is mounted on the processing table, and positioning posts are provided at the four corners of the upper end of the bearing base plate, and positioning holes are provided at the four corners of the sealing ring. The sealing ring is arranged above the bearing base plate and the positioning holes are penetrated on the positioning posts.

[0007] Furthermore, the air supply assembly includes an air supply pipeline, an exhaust pipeline, a high-pressure air pump and an air source. The air supply pipeline and the exhaust pipeline are both installed on the sealed cylinder body and communicated with the press-fit cavity, and the high-pressure air pump and the air source are connected to the other end of the air supply pipeline in turn. The air supply pipeline and the exhaust pipeline are also provided with solenoid valves, and the two groups of solenoid valves are respectively connected to the control system signal.

[0008] Furthermore, the temperature monitoring assembly includes an infrared temperature scanner and a drive device. A scanning slide rail is provided on the inner side of the sealed cylinder, the infrared temperature scanner is mounted on the scanning slide rail and can slide horizontally, and the drive device is installed in the pressing cavity and is connected to the infrared temperature scanner by power.

[0009] Furthermore, the device capable of real-time monitoring of copper foil pasting pressure and temperature also includes a temperature control component, which includes a second telescopic gas rod, a mounting plate and a plurality of heating sheets. The second telescopic gas rod is mounted on the top of the pressing cavity, the mounting plate is mounted on the lower end of the second telescopic gas rod and can be moved up and down, and the plurality of heating sheets are all attached to the bottom of the mounting plate and are respectively connected to the control system signal.

[0010] In summary, the beneficial effects of the device of the utility model which can monitor the copper foil pasting pressure and temperature in real time are as follows: by designing a piston-type pressure monitoring component in conjunction with a pneumatic pressing and pasting structure, the pressure between the copper foil and the substrate can be monitored in real time during the pressing and pasting process, thereby ensuring the pasting quality of the copper foil and the substrate; the positioning column and the sealing ring structure are designed on the pressing seat, so that the copper foil and the substrate will not be offset in the upper and lower alignment, and the process of gas extrusion and bonding is more reliable; the gas supply component is designed with an electromagnetic valve in conjunction with the automatic control of the control system, so that the force applied to the copper foil during pasting is more accurate and appropriate; the temperature monitoring component can scan and monitor the temperature parameters during copper foil pasting in real time, and cooperate with the temperature control component to accurately control the ambient temperature of copper foil pasting, thereby ensuring that the effect of the adhesive remains stable and reliable; the utility model is highly practical and has a strong promotional significance. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of a device capable of real-time monitoring of copper foil pasting pressure and temperature according to the utility model;

[0012] Figure 2 for Figure 1 Schematic diagram of the decomposition structure;

[0013] Figure 3 for Figure 2 Schematic diagram of the exploded structure of the medium pressure seat;

[0014] Figure 4 for Figure 2 Schematic diagram of the exploded structure of the medium and high pressure cylinder;

[0015] Figure 5 for Figure 2 A schematic diagram of the structure of the middle air supply assembly;

[0016] Figure 6 for Figure 2 Schematic diagram of the exploded structure of the pressure monitoring component;

[0017] Figure 7 for Figure 2 Schematic diagram of the exploded structure of the temperature control component. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0019] like Figures 1 to 7 As shown, the utility model provides a device 100 that can monitor the copper foil pasting pressure and temperature in real time, which includes a processing table 10, a pressing seat 20, a high-pressure cylinder 30, an air supply component 40, a pressure monitoring component 50, a temperature monitoring component 60 and a control system 70. The pressing seat 20 is arranged on the processing table 10, the high-pressure cylinder 30 is arranged above the pressing seat 20, the air supply component 40 is connected to the high-pressure cylinder 30 gas circuit, the pressure monitoring component 50 and the temperature monitoring component 60 are both arranged on the high-pressure cylinder 30, and the control system 70 is respectively connected to the high-pressure cylinder 30, the pressure monitoring component 50 and the temperature monitoring component 60. It can be understood that the utility model also includes a number of power supply, air supply devices and electrical connection structures, which are conventional contents in the technical field and are therefore not described in detail.

[0020] The pressing seat 20 includes a bearing base plate 21 and a sealing ring 22. The bearing base plate 21 is mounted on the processing table 10, and positioning posts 211 are provided at the four corners of the upper end of the bearing base plate 21. Positioning holes 221 are provided at the four corners of the sealing ring 22. The sealing ring 22 is arranged above the bearing base plate 21 and the positioning holes 221 are penetrated on the positioning posts 211. The positioning holes 221 pre-drilled on the substrate and the copper foil can be aligned with the positioning posts 211 on the bearing base plate 21 and penetrated to fit, thereby ensuring that the copper foil and the substrate will not be offset. The sealing ring 22 can fit on the upper surface of the copper foil, so that when the high-pressure cylinder 30 is subsequently pressed and pasted on the copper foil, gas leakage is avoided to affect the pasting quality.

[0021] The high-pressure gas cylinder 30 includes a sealed cylinder body 31 and a first telescopic gas rod 32. The sealed cylinder body 31 is provided with a pressing cavity 311 with a bottom opening. The sealed cylinder body 31 can be covered on the pressing seat 20. The first telescopic gas rod 32 is installed at the upper end of the sealed cylinder body 31 and can drive the sealed cylinder body 31 to move up and down. The first telescopic gas rod 32 can drive the sealed cylinder body 31 to descend and abut against the copper foil and the sealing ring 22, so that the pressing cavity 311 with a bottom opening is sealed and formed. After that, it is only necessary to inflate the pressing cavity 311, and the high-pressure gas inside it will exert force on the copper foil so that the substrate and the copper foil are pressed and pasted flatly and firmly.

[0022] The air supply assembly 40 includes an air supply pipeline 41, an exhaust pipeline 42, a high-pressure air pump (not shown) and an air source (not shown). The air supply pipeline 41 and the exhaust pipeline 42 are both installed on the sealed cylinder body 31 and communicated with the pressing cavity 311. The high-pressure air pump and the air source are connected to the other end of the air supply pipeline 41 in turn. The air supply pipeline 41 and the exhaust pipeline 42 are also provided with solenoid valves 411, and the two groups of solenoid valves 411 are respectively connected to the control system 70 by signal. The air supply assembly 40 provided with the solenoid valves 411 can freely control the air pressure in the pressing cavity 311 to adapt it to the optimal pressing force between the copper foil and the substrate.

[0023] The pressure monitoring assembly 50 includes a piston cylinder 51, a piston rod 52, a telescopic spring 53 and an elastic force monitoring sensor (not shown). The piston cylinder 51 is inserted into the sealed cylinder body 31 from top to bottom and is connected to the pressing cavity 311. The piston rod 52 is inserted into the piston cylinder 51. The telescopic spring 53 is sleeved on the piston rod 52. The elastic force monitoring sensor is pressed against the telescopic spring 53 and is connected to the control system 70 by signal. When the pressing cavity 311 in the sealed cylinder body 31 is filled with gas to form a high-pressure environment, the high-pressure gas will also push the piston rod 52 to rise along the piston cylinder 51, and the rising piston rod 52 will push the telescopic spring 53 to compress, so that the elastic force monitoring sensor detects the elastic force, and the pressure generated by the high-pressure gas on the copper foil surface can be obtained by measuring the elastic force of the spring.

[0024] The temperature monitoring assembly 60 includes an infrared temperature scanner 61 and a driving device (not shown). A scanning slide rail 312 is provided on the inner side of the sealed cylinder 31, and the infrared temperature scanner 61 is mounted on the scanning slide rail 312 and can slide horizontally. The driving device is installed in the pressing cavity 311 and is connected to the infrared temperature scanner 61. The driving device can drive the infrared temperature scanner 61 to scan the surface of the copper foil back and forth, thereby monitoring the temperature of the copper foil surface in real time and reporting the temperature parameters to the control system 70 for display.

[0025] The device 100 capable of real-time monitoring of copper foil pasting pressure and temperature further comprises a temperature control assembly 80, and the temperature control assembly 80 comprises a second telescopic gas rod 81, a mounting plate 82 and a plurality of heating sheets 83. The second telescopic gas rod 81 is mounted on the top of the pressing cavity 311, the mounting plate 82 is mounted on the lower end of the second telescopic gas rod 81 and can be moved up and down, and the plurality of heating sheets 83 are all attached to the bottom of the mounting plate 82 and are respectively connected to the control system 70 by signal.

[0026] The control system 70 can compare the surface temperature of the copper foil monitored by the infrared temperature scanner 61 with the preset temperature parameters to obtain the temperature value that needs to be adjusted. Then the control system 70 can control the second telescopic gas rod 81 to rise or fall appropriately to adjust the distance between the heating plate 83 and the copper foil, and control each heating plate 83 to generate heat so that the copper foil, the substrate and the adhesive between the two are at the optimal temperature. Each heating plate 83 can be controlled and fine-tuned to emit different heat to ensure that the center and edge of the copper foil, the substrate and the adhesive are at the same temperature level.

[0027] In summary, the beneficial effects of the device 100 of the utility model that can monitor the copper foil pasting pressure and temperature in real time are: by designing a piston-type pressure monitoring component 50 in conjunction with a pneumatic pressing and pasting structure, the pressure between the copper foil and the substrate can be monitored in real time during the pressing and pasting process, thereby ensuring the quality of the pasting between the copper foil and the substrate; the positioning column 211 and the sealing ring 22 structure are designed on the pressing seat 20, so that the copper foil and the substrate will not be offset in the upper and lower alignment, and at the same time, the process of gas extrusion and bonding is more reliable; the air supply component 40 is designed with an electromagnetic valve 411 to cooperate with the automatic control of the control system 70, so that the force applied to the copper foil during pasting is more accurate and appropriate; the temperature monitoring component 60 can scan and monitor the temperature parameters during the pasting of the copper foil in real time, and cooperate with the temperature control component 80 to accurately control the ambient temperature of the copper foil pasting, thereby ensuring that the effect of the adhesive remains stable and reliable; the utility model is highly practical and has a strong promotional significance.

[0028] The above-mentioned embodiment only expresses one implementation method of the utility model, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A device capable of real-time monitoring of copper foil pasting pressure and temperature, characterized in that: It includes a processing table, a pressing seat, a high-pressure cylinder, an air supply component, a pressure monitoring component, a temperature monitoring component and a control system; the pressing seat is arranged on the processing table, the high-pressure cylinder is arranged above the pressing seat, the air supply component is connected to the air circuit of the high-pressure cylinder, the pressure monitoring component and the temperature monitoring component are both arranged on the high-pressure cylinder, and the control system is respectively connected to the high-pressure cylinder, the pressure monitoring component and the temperature monitoring component by signal; the high-pressure cylinder includes a sealed cylinder body and a first telescopic gas rod, a pressing cavity with a bottom opening is arranged in the sealed cylinder body, the sealed cylinder body can be covered on the pressing seat, the first telescopic gas rod is installed at the upper end of the sealed cylinder body and can drive the sealed cylinder body to move up and down; the pressure monitoring component includes a piston barrel, a piston rod, a telescopic spring and an elastic force monitoring sensor, the piston barrel is penetrated from top to bottom in the sealed cylinder body and is connected with the pressing cavity, the piston rod is penetrated in the piston barrel, the telescopic spring is sleeved on the piston rod, the elastic force monitoring sensor is against the telescopic spring and is connected with the control system signal.

2. The device for real-time monitoring of copper foil pasting pressure and temperature as claimed in claim 1, characterized in that: The pressing seat includes a bearing base plate and a sealing ring; the bearing base plate is installed on the processing table, and positioning columns are provided at the four corners of the upper end of the bearing base plate, and positioning holes are correspondingly provided at the four corners of the sealing ring. The sealing ring is arranged above the bearing base plate and the positioning holes are penetrated on the positioning columns.

3. The device for real-time monitoring of copper foil pasting pressure and temperature as claimed in claim 1, characterized in that: The air supply assembly includes an air supply pipeline, an exhaust pipeline, a high-pressure air pump and an air source; the air supply pipeline and the exhaust pipeline are both installed on the sealed cylinder body and connected to the compression cavity, and the high-pressure air pump and the air source are connected to the air path at the other end of the air supply pipeline in turn; the air supply pipeline and the exhaust pipeline are also provided with solenoid valves, and the two groups of solenoid valves are respectively connected to the control system signal.

4. The device for real-time monitoring of copper foil pasting pressure and temperature as claimed in claim 1, characterized in that: The temperature monitoring component includes an infrared temperature scanner and a driving device; a scanning slide rail is provided on the inner side of the sealed cylinder body, the infrared temperature scanner is mounted on the scanning slide rail and can slide horizontally, and the driving device is installed in the pressing cavity and is connected to the infrared temperature scanner by power.

5. The device for real-time monitoring of copper foil pasting pressure and temperature as claimed in claim 1, characterized in that: It also includes a temperature control component, which includes a second telescopic gas rod, a mounting plate and a plurality of heating plates; the second telescopic gas rod is installed at the top of the pressing cavity, the mounting plate is installed at the lower end of the second telescopic gas rod and can be movably raised and lowered, and the plurality of heating plates are all attached to the bottom of the mounting plate and are respectively connected to the control system signal.