Production device for reducing eccentricity ratio of wires and cables

By designing a production device including adjustment wheels and positioning rods, the problem of eccentricity of the insulation layer during the extrusion process of soft conductor cables is solved, and uniform shaping and efficient production of the cables are achieved.

CN222851180UActive Publication Date: 2025-05-09SHAO XING XIAN DIAN LI SHE BEI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421416167.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-09
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When producing soft conductor cables, due to the non-circular shape of the soft conductor and the large local mold spacing of the extrusion equipment, the insulating layer jitters during the extrusion process, resulting in eccentricity of the cable insulation layer.

Method used

A production device including a connecting ring, a mounting ring, a first movable block and an adjustment wheel is designed. Through the extrusion of the adjustment wheel, the side walls of the cable are adjusted to ensure the concentricity of the cable; at the same time, the coordination between the positioning rod and the threaded rod ensures that the device is consistent with the plane of the extruder and improves the shaping effect.

Benefits of technology

It effectively reduces the eccentricity of wires and cables, ensures the uniformity and thickness of the insulating layer, and improves production efficiency and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device for reducing eccentricity of wires and cables, which comprises a connecting ring, a mounting ring, a first movable block and an adjusting wheel, the first movable block is arranged on the mounting ring, a first mounting groove is arranged on the first movable block, and the adjusting wheel is rotatably connected in the first mounting groove; a first threaded rod and a positioning rod are arranged on the mounting ring, the first threaded rod is rotationally connected to the mounting ring, and a first threaded hole corresponding to the first threaded rod is formed in the connecting ring; through holes allowing the positioning rods to move are formed in the mounting ring, and the two positioning rods are arranged on the two sides of the mounting ring respectively; the cable shaping device can guarantee the cable adjusting effect of the shaping wheel and has the advantage of being convenient to use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric wire and cable production equipment, in particular to a production device for reducing the eccentricity of electric wire and cable. Background Art

[0002] The insulation layer on the outside of the core of wires and cables is mainly made of polymer rubber and plastic materials. The insulation layer is a key process in the production of wires and cables, and is mainly produced by cable extrusion equipment. The equipment consists of a fuselage, a head, a mold and a traction system. The traction system passes the conductor through the head from the core mouth of the mold. After the polymer material is heated in the fuselage, it is extruded into a cylindrical shape through the cavity of the head and the mold.

[0003] The conductors commonly used in the core of wires and cables are hard conductors and soft conductors. Cables with soft conductors can be bent frequently during use and are convenient for transportation and installation. The outer diameter and shape of the hard conductor structure are stable. When the insulating material is extruded and matched with the mold, the mold core of the insulating layer can be slightly larger than the outer diameter of the conductor; while the outer diameter and shape of the soft conductor structure are unstable. The conductor is easily deformed to varying degrees when it is squeezed during the winding tooling reel and the extrusion and wire drawing process.

[0004] Therefore, when producing cables with soft conductors, the size of the insulation layer die core selected on the extrusion equipment needs to refer to the maximum outer diameter of the soft conductor after deformation, so that the insulation layer can be smoothly sheathed on the outside of the soft conductor. However, when the local die spacing of the soft conductor is large, when the extrusion equipment extrude the insulation layer, the non-round soft conductor will vibrate when passing through the die core, resulting in a large deviation in concentricity, and the insulation layer extruded on the conductor will be eccentric with one side thicker and the other side thinner.

[0005] The Chinese utility model patent with application number CN201820722840.2 discloses a shaping and positioning device and extrusion equipment for reducing the eccentricity of the cable insulation layer, which relates to the field of wire and cable production equipment. It includes a positioning through hole that can allow the cable core to pass through. The positioning through hole is a through through hole, and also includes a fixing seat and a connecting seat that are fixedly connected to each other. A positioning adjuster is provided on the connecting seat, and an adjustment device and multiple shaping devices are provided on the positioning adjuster. The shaping device includes a shaping pressure wheel arranged along the circumference of the positioning through hole, and an arc groove is provided on the circumference of the shaping pressure wheel. The adjustment device is used to drive the shaping pressure wheel to approach or move away from the positioning through hole. This device is used to position the cable core and correct the deformed cable core to solve the problem of large eccentricity of the insulation layer caused by core deformation, save costs, and improve the yield rate.

[0006] However, the positioning device in this patent is large in size and inconvenient to connect to the extruder when in use. At the same time, since the shaping positioning device itself has a base, the shaping positioning device cannot ensure parallelism with the extrusion port plane of the extruder, thereby affecting the shaping effect of the shaping roller on the cable. Utility Model Content

[0007] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0008] In order to overcome the deficiencies of the prior art, the utility model provides a production device for reducing the eccentricity of electric wires and cables.

[0009] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a production device for reducing the eccentricity of wires and cables, comprising a connecting ring, a mounting ring, a first movable block and an adjusting wheel, the first movable block is arranged on the mounting ring, the first movable block is provided with a first mounting groove, and the adjusting wheel is rotatably connected in the first mounting groove; the mounting ring is provided with a first threaded rod and a positioning rod, the first threaded rod is rotatably connected to the mounting ring, and the connecting ring is provided with a first threaded hole corresponding to the first threaded rod; the mounting ring is provided with a through hole for the positioning rod to move, and there are two positioning rods, which are respectively arranged on both sides of the mounting ring.

[0010] Furthermore, a mounting block is provided on the mounting ring, a second mounting groove is provided on the mounting block, a movable plate, a first connecting spring and a connecting plate are provided in the second mounting groove, the movable plate and the connecting plate are connected together by the first connecting spring, and the positioning rod is connected to the connecting plate.

[0011] Furthermore, a groove is formed on the side wall of the second installation groove, a convex plate is provided on the movable plate, the convex plate passes through the groove, a second threaded rod is rotatably connected to the convex plate, and a threaded groove corresponding to the second threaded rod is provided on the installation ring.

[0012] Furthermore, a support block is provided in the second installation groove, a first fixing block is provided on the support block, and a plurality of fixing grooves corresponding to the support block are provided on the inner wall of the second installation groove.

[0013] Furthermore, a first movable groove is provided on the support block, the first fixed block is in the first movable groove, a protrusion is provided on the support block, a second movable groove is provided on the protrusion, and a push block is provided in the second movable groove; a connecting cavity connecting the first movable groove and the second movable groove is provided on the support block, the push block and the first fixed block are connected by a first connecting rod, and a first return spring is provided on the first connecting rod.

[0014] Furthermore, a connecting plate is provided on the first threaded rod, a mounting cavity is provided on the mounting ring, and the connecting plate is located in the mounting cavity; a second fixing block is provided on the connecting plate.

[0015] Furthermore, a first movable cavity is provided on the first threaded rod, a second connecting rod is provided in the first movable cavity, the second connecting rod is connected to the second fixed block, a second return spring and a push rod are provided on the second connecting rod, and the push rod passes through the first movable cavity.

[0016] Furthermore, a sliding block is provided on the first movable block, a sliding groove for the sliding block to move is provided on the mounting ring, and a third fixed block is provided on the sliding block.

[0017] Furthermore, a second movable cavity is provided on the slider, the third fixed block is in the second movable cavity, a second movable block is provided in the second movable cavity, a third connecting rod is provided on the second movable block, and the third fixed block is connected to the other end of the third connecting rod; an extension rod is provided on the second movable block, and the extension rod is passed through the first mounting groove.

[0018] Furthermore, a fixing ring is provided inside the connecting ring, a third threaded rod is rotatably connected to the fixing ring, and a second threaded hole corresponding to the third threaded rod is provided on the connecting ring.

[0019] The utility model is beneficial in that it provides a production device for reducing the eccentricity of electric wires and cables, which can ensure the adjustment effect of the cable by the shaping wheel and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0021] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0022] In the attached picture:

[0023] Figure 1 This is a schematic structural diagram of a production device for reducing the eccentricity of wires and cables in one embodiment of the utility model.

[0024] Figure 2 for Figure 1 A cross-sectional view of a mounting block of a production apparatus for reducing the eccentricity of wires and cables in the illustrated embodiment.

[0025] Figure 3 for Figure 2 Enlarged view of point A in .

[0026] Figure 4 for Figure 1 A cross-sectional view of a support block of a production apparatus for reducing the eccentricity of wires and cables in the illustrated embodiment.

[0027] Figure 5 for Figure 4 Enlarged view of point B in .

[0028] Figure 6 for Figure 1 A cross-sectional view of a first threaded rod of a production apparatus for reducing the eccentricity of wires and cables in the illustrated embodiment.

[0029] Figure 7 for Figure 6 Enlarged view of point C in the figure.

[0030] Figure 8 for Figure 1 A cross-sectional view of a slider of a production apparatus for reducing the eccentricity of wires and cables in the illustrated embodiment.

[0031] Fig. 9 for Figure 8 Enlarged view of point D in .

[0032] The meanings of the reference numerals in the figures are as follows:

[0033] 101, connecting ring; 102, mounting ring; 103, first movable block; 1031, slider; 104, adjusting wheel; 105, first threaded rod; 1051, connecting plate; 106, positioning rod; 107, mounting block; 108, movable plate; 1081, convex plate; 109, first connecting spring; 110, connecting plate; 111, second threaded rod; 112, fixing ring; 113, third threaded rod; 114, supporting block; 1141, convex block; 115, first fixed block; 116, push block; 117, first connecting rod; 1171, first return spring; 118, second fixed block; 119, second connecting rod; 1191, second return spring; 1192, push rod; 120, third fixed block; 121, second movable block; 1211, extension rod; 122, third connecting rod. DETAILED DESCRIPTION

[0034] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0035] It should also be noted that, for ease of description, only the parts related to the relevant utility model are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0036] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0037] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0038] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0039] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0040] like Figure 1-9 As shown, a production device for reducing the eccentricity of wires and cables includes a connecting ring 101, a mounting ring 102, a first movable block 103 and an adjusting wheel 104, the first movable block 103 is arranged on the mounting ring 102, the first movable block 103 is provided with a first mounting groove, the adjusting wheel 104 is rotatably connected in the first mounting groove, and the adjusting wheel 104 is provided with an annular groove matching the cable for squeezing the side wall of the cable to adjust the cable; the mounting ring 102 is provided with a first threaded rod 105 and a positioning rod 106, the first threaded rod 105 is rotatably connected to the mounting ring 102, and the connecting ring 101 is provided with a first threaded hole corresponding to the first threaded rod 105; the mounting ring 102 is provided with a through hole for the positioning rod 106 to move, there are two positioning rods 106, which are respectively arranged on both sides of the mounting ring 102, and there are also two first threaded rods 105, which are respectively arranged on both sides of the mounting ring 102.

[0041] Furthermore, a mounting block 107 is provided on the mounting ring 102, and a second mounting groove is provided on the mounting block 107. A movable plate 108, a first connecting spring 109 and a connecting plate 110 are provided in the second mounting groove. The movable plate 108 and the connecting plate 110 are connected together by the first connecting spring 109, and the positioning rod 106 is connected to the connecting plate 110. The movable plate 108 and the connecting plate 110 can move in the second mounting groove, and the side walls of the movable plate 108 and the connecting plate 110 are connected to the inner wall of the second mounting groove, so that the connecting plate 110 can only drive the positioning rod 106 to move in a direction perpendicular to the surface of the mounting ring 102.

[0042] The second installation groove has a groove on its side wall, and the movable plate 108 is provided with a convex plate 1081 which passes through the groove. The convex plate 1081 is rotatably connected with a second threaded rod 111 , and the installation ring 102 is provided with a threaded groove corresponding to the second threaded rod 111 .

[0043] Furthermore, a support block 114 is provided in the second mounting groove, a first fixed block 115 is provided on the support block 114, and a plurality of fixed grooves corresponding to the support block 114 are provided on the inner wall of the second mounting groove; a first movable groove is provided on the support block 114, the first fixed block 115 is located in the first movable groove, a protrusion 1141 is provided on the support block 114, a second movable groove is provided on the protrusion 1141, and a push block 116 is provided in the second movable groove; a connecting cavity connecting the first movable groove and the second movable groove is provided on the support block 114, the push block 116 and the first fixed block 115 are connected by a first connecting rod 117, a first return spring 1171 is provided on the first connecting rod 117, and one end of the first return spring 1171 rests on the inner wall of the connecting cavity.

[0044] When installing the device, first fix the connecting ring 101 on the extruder head of the extruder, and then align the mounting ring 102 with the connecting ring 101 for installation; adjust the length of the positioning rod 106 passing through the through hole by rotating the second threaded rod 111, so that the end face of the positioning rod 106 of the mounting ring 102 is against the extruder head when installing; the first threaded rod 105 is aligned with the first threaded hole and rotated to fix the mounting ring 102, and the support block 114 is placed in the second mounting groove, and the illustrated fixing groove is selected so that the first fixing block 115 is inserted, and the support blocks 114 on both sides of the mounting ring 102 are on the same plane, and the first threaded rods 105 on both sides of the mounting ring 102 are continued to be rotated, and the positioning rod 106 is against the end face of the extruder head, and the mounting ring 102 moves relative to the positioning rod 106, and the connecting plate 110 is against the support block 114 to stop rotating the first threaded rod 105, and the positioning rods 106 on both sides are used to ensure that the mounting ring 102 is parallel to the end face of the extruder head after connection, thereby ensuring the adjustment effect of the adjusting wheel 104 on the cable.

[0045] Furthermore, a connecting disk 1051 is provided on the first threaded rod 105, and a mounting cavity is provided on the mounting ring 102, and the connecting disk 1051 is located in the mounting cavity; a second fixed block 118 is provided on the connecting disk 1051; a first movable cavity is provided on the first threaded rod 105, and a second connecting rod 119 is provided in the first movable cavity, and the second connecting rod 119 is connected to the second fixed block 118, and a second return spring 1191 and a push rod 1192 are provided on the second connecting rod 119, and the push rod 1192 passes through the first movable cavity, and one end of the second return spring 1191 rests on the inner wall of the first movable cavity; a plurality of convex ribs are provided on the inner wall of one end of the mounting cavity.

[0046] When the first threaded rod 105 is rotated, the push rod 1192 is pushed in the direction of the first threaded rod 105, and the push rod 1192 pushes the second connecting rod 119 to move, and the second fixing block 118 moves in the installation cavity. The second fixing block 118 is staggered with the convex rib, so that the first threaded rod 105 can be rotated to connect the mounting ring 102; after the mounting ring 102 is connected, the push rod 1192 is released, and the second return spring 1191 pushes the second connecting rod 119 to move back, and the second fixing block 118 moves to one side of the convex rib and contacts with the convex rib to fix the connecting plate 1051, thereby ensuring the connection effect between the mounting ring 102 and the connecting ring 101.

[0047] A slider 1031 is provided on the first movable block 103, a sliding groove for the slider 1031 to move is provided on the mounting ring 102, and a third fixed block 120 is provided on the slider 1031; a second movable cavity is provided on the slider 1031, and the third fixed block 120 is located in the second movable cavity, and a second movable block 121 is provided in the second movable cavity, and a third connecting rod 122 is provided on the second movable block 121, and a connecting groove is provided on the second movable block 121, one end of the third connecting rod 122 is hinged in the connecting groove, and the other end of the third connecting rod 122 is hinged to the side wall of the third fixed block 120; an extension rod 1211 is provided on the second movable block 121, and the extension rod 1211 is passed through the first mounting groove.

[0048] The position of the adjusting wheel 104 can be controlled by setting the slider 1031 and the slide groove, so that the adjusting wheel 104 can adapt to cables of various different diameters; when moving the first movable block 103, the extension rod 1211 is pulled into the first mounting groove, the extension rod 1211 drives the second movable block 121 to move, the movement of the second movable block 121 drives the third connecting rod 122 to rotate, the third connecting rod 122 pulls the third fixed block 120 into the second movable cavity, so that the slider 1031 can move in the slide groove; after the position of the adjusting wheel 104 is adjusted, the extension rod 1211 is pushed into the second movable cavity, the extension rod 1211 drives the second movable block 121 to move, the third connecting rod 122 rotates and drives the third fixed block 120 to move out of the second movable cavity, the third fixed block 120 rests on the inner wall of the slide groove to fix the slider 1031, and the position adjustment of the adjusting wheel 104 is completed.

[0049] A fixing ring 112 is provided inside the connecting ring 101, and a third threaded rod 113 is rotatably connected to the fixing ring 112. A second threaded hole corresponding to the third threaded rod 113 is provided on the connecting ring 101. After the connecting ring 101 is put on the extruder head, the third threaded rod 113 is rotated to make the fixing ring 112 shrink toward the middle of the connecting ring 101, and the fixing ring 112 is pressed against the side wall of the extruder head to fix the connecting ring 101 on the extruder head, so that the connecting ring 101 can adapt to extruder heads of various sizes.

[0050] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned utility model concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) to form a technical solution.

Claims

1. A production device for reducing the eccentricity of wires and cables, characterized in that: It includes a connecting ring, a mounting ring, a first movable block and an adjusting wheel, wherein the first movable block is arranged on the mounting ring, a first mounting groove is arranged on the first movable block, and the adjusting wheel is rotatably connected in the first mounting groove; a first threaded rod and a positioning rod are arranged on the mounting ring, the first threaded rod is rotatably connected to the mounting ring, and a first threaded hole corresponding to the first threaded rod is arranged on the connecting ring; a through hole for the positioning rod to move is arranged on the mounting ring, and there are two positioning rods, which are respectively arranged on both sides of the mounting ring.

2. The production device for reducing the eccentricity of electric wires and cables according to claim 1, characterized in that: The mounting ring is provided with a mounting block, the mounting block is provided with a second mounting groove, a movable plate, a first connecting spring and a connecting plate are provided in the second mounting groove, the movable plate and the connecting plate are connected together through the first connecting spring, and the positioning rod is connected to the connecting plate.

3. The production device for reducing the eccentricity of electric wires and cables according to claim 2, characterized in that: The side wall of the second installation groove is grooved, the movable plate is provided with a convex plate, the convex plate passes through the groove, the convex plate is rotatably connected with a second threaded rod, and the installation ring is provided with a threaded groove corresponding to the second threaded rod.

4. The production device for reducing the eccentricity of electric wires and cables according to claim 3 is characterized in that: A support block is arranged in the second installation groove, a first fixing block is arranged on the support block, and a plurality of fixing grooves corresponding to the support block are arranged on the inner wall of the second installation groove.

5. The production device for reducing the eccentricity of electric wires and cables according to claim 4, characterized in that: The support block is provided with a first movable groove, the first fixed block is in the first movable groove, the support block is provided with a protrusion, the protrusion is provided with a second movable groove, and the second movable groove is provided with a push block; the support block is provided with a connecting cavity connecting the first movable groove and the second movable groove, the push block and the first fixed block are connected by a first connecting rod, and the first connecting rod is provided with a first return spring.

6. The production device for reducing the eccentricity of electric wires and cables according to claim 1, characterized in that: A connecting plate is provided on the first threaded rod, a mounting cavity is provided on the mounting ring, and the connecting plate is located in the mounting cavity; a second fixing block is provided on the connecting plate.

7. The production device for reducing the eccentricity of electric wires and cables according to claim 6, characterized in that: A first movable cavity is provided on the first threaded rod, a second connecting rod is provided in the first movable cavity, the second connecting rod is connected to the second fixed block, a second return spring and a push rod are provided on the second connecting rod, and the push rod passes through the first movable cavity.

8. The production device for reducing the eccentricity of electric wires and cables according to claim 1, characterized in that: The first movable block is provided with a sliding block, the mounting ring is provided with a sliding groove for the sliding block to move, and the sliding block is provided with a third fixed block.

9. The production device for reducing the eccentricity of electric wires and cables according to claim 8, characterized in that: The slider is provided with a second movable cavity, the third fixed block is in the second movable cavity, the second movable cavity is provided with a second movable block, the second movable block is provided with a third connecting rod, the third fixed block is connected to the other end of the third connecting rod; the second movable block is provided with an extension rod, and the extension rod is passed through the first mounting groove.

10. The production device for reducing the eccentricity of electric wires and cables according to claim 1, characterized in that: A fixing ring is arranged inside the connecting ring, a third threaded rod is rotatably connected to the fixing ring, and a second threaded hole corresponding to the third threaded rod is arranged on the connecting ring.

Citation Information

Patent Citations

  • Reduction cable insulation is plastic positioner and extrusion equipment for degree of eccentricity

    CN208111186U