Visual inspection high-precision micro-spacing high-speed terminal crimping device

Abstract

The utility model relates to the technical field of high-speed terminals, in particular to a visual inspection high-precision micro-spacing high-speed terminal crimping device. The device comprises a detection machine, a rotating assembly is movably connected in the outer wall of one side of the detection machine, and a camera is fixedly connected to the outer wall of one side, located in the detection machine, of the rotating assembly. According to the utility model, the cable is fixed in the detection machine through the clamping assembly, and the crimping assembly is driven to move in the chute of the detection machine through the rotation of the moving assembly, so that crimping holes of different sizes in the crimping assembly are aligned with cables of corresponding sizes. Cables with different thicknesses can be conveniently placed between the interior of the crimping assembly and the bottom of the clamping assembly, terminal crimping is carried out on the cables in the crimping assembly through the crimping assembly, the camera is driven to rotate through the rotating assembly, the capturing direction of the camera is adjusted, and the cables and the terminals in different directions can be conveniently captured and scanned during crimping work.

Description

Technical Field

[0001] The utility model relates to the technical field of high-speed terminals, and more specifically to a visual detection high-precision micro-pitch high-speed terminal crimping device. Background Art

[0002] High-speed terminals are electrical components that are usually used to control high-speed devices or accessories. They have the characteristics of fast transmission speed and large bandwidth, and are suitable for higher-speed data transmission needs. High-speed terminals play a very important role in the application of electronic and electrical components, and their normal operation will greatly ensure the safety and stability of the entire circuit system.

[0003] The high-speed terminal crimping device is an automated device specifically used to achieve crimping connections between high-speed terminals and cables. This device combines a high-precision mechanical structure, an electrical control system, and a visual inspection system to efficiently and accurately complete the task of crimping terminals. Crimping technology can ensure good contact between terminals and cables, reduce contact resistance, and improve current conduction efficiency, thereby achieving high-speed, high-quality data transmission. This is crucial for equipment that requires high-speed data transmission and can significantly improve the overall performance of the equipment.

[0004] The visual inspection system is equipped with a high-resolution camera and image processing system that can capture images of the terminals in real time and analyze them accurately through advanced algorithms. This enables the device to accurately identify the position, shape and size of the terminals, providing accurate data support for subsequent crimping operations.

[0005] When crimping high-speed terminals, wire strippers are usually used to strip the insulation of the wire to expose the core wire part that needs to be crimped, and the stripped wire is assembled with the terminal using crimping pliers. The image of the terminal crimping process is captured by a high-precision camera and image processing system. However, when calibrating and calibrating high-speed terminals, existing visual inspection devices are not convenient for precise adjustment of the camera, lens and light source, which is prone to lens distortion and installation errors, and the accuracy of the measurement results is low.

[0006] In view of this, the utility model provides a visual detection high-precision micro-pitch high-speed terminal crimping device. Utility Model Content

[0007] The utility model provides a visual inspection high-precision micro-pitch high-speed terminal crimping device, which includes a detection machine, wherein a rotating component is movably connected to the inner side of an outer wall of one side of the detection machine, and a camera is fixedly connected to the outer wall of one side of the rotating component located inside the detection machine;

[0008] A clamping assembly is movably connected to one end of the detection machine, a moving assembly is movably connected to the inside of a slide groove at the center of the detection machine, a crimping assembly is fixedly connected to the top of the moving assembly, and the crimping assembly is movably connected between the slide groove at the center of the detection machine and the inside of the slide groove on one side of the outer wall.

[0009] As a further improvement of the present technical solution, the rotating assembly includes a turntable, which is movably connected to the inside of an outer wall on one side of the detection machine, a support plate is fixedly connected to the outer wall of one side of the turntable located inside the detection machine near the end, and a camera is fixedly connected to the center of the outer wall of one side of the support plate near the center of the turntable, and the rotating assembly is used to adjust the camera capture direction.

[0010] As a further improvement of the present technical solution, the clamping assembly includes a clamping plate, which is movably connected inside the detection machine near one end, and elastic parts are fixedly connected between the bottom of the clamping plate near both ends and the inside of the detection machine, and the clamping assembly is used to fix the cable.

[0011] As a further improvement of the present technical solution, the crimping assembly includes a slot plate, which is movably connected inside a slide slot inside the detection machine, a pressure plate is movably connected to the top of the slot plate, a cylinder is fixedly connected between the top of the convex plate at one end of the slot plate and the bottom of the convex plate at one end of the pressure plate, a moving assembly is fixedly connected to the bottom of the slot plate, and the crimping assembly is used to crimp cables and terminals.

[0012] As a further improvement of the present technical solution, the moving component includes a rack, which is fixedly connected to the bottom of the groove plate, and the teeth of the rack are connected to a gear. The rotating shaft at one end of the gear is fixedly connected to the motor output shaft, and the moving component is used to drive the crimping component to move.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The cable is fixed inside the detection machine through the clamping assembly, and the moving assembly is rotated to drive the crimping assembly to move inside the slide slot of the detection machine, so that the crimping holes of different sizes on the crimping assembly are aligned with the cables of corresponding sizes, which makes it convenient to place cables of different thicknesses between the inside of the crimping assembly and the bottom of the clamping assembly, and the terminals of the cables inside are crimped by the crimping assembly. The camera is driven to rotate by the rotating assembly, and the capture direction of the camera is adjusted, so that it is convenient to capture and scan cables and terminals in different directions during crimping. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:

[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the mobile structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the rotating structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the clamping structure of the utility model;

[0021] Figure 6 For the utility model Figure 5 Schematic diagram of the structure at point A.

[0022] The meanings of the numbers in the figure are as follows: 1. detection machine; 11. camera; 12. rotating assembly; 120. turntable; 121. support plate; 13. clamping assembly; 130. clamping plate; 131. elastic member; 14. crimping assembly; 140. pressing plate; 141. groove plate; 142. cylinder; 15. moving assembly; 150. gear; 151. rack. DETAILED DESCRIPTION

[0023] like Figure 1-6 As shown, the device includes a detection machine 1, wherein a rotating assembly 12 is movably connected inside one side of the outer wall of the detection machine 1, and a camera 11 is fixedly connected to the outer wall of one side of the rotating assembly 12 located inside the detection machine 1;

[0024] A clamping assembly 13 is movably connected near one end of the detection machine 1, and a moving assembly 15 is movably connected inside the slide groove at the center of the detection machine 1. A crimping assembly 14 is fixedly connected to the top of the moving assembly 15. The crimping assembly 14 is movably connected between the slide groove at the center of the detection machine 1 and the inside of the slide groove on one side of the outer wall;

[0025] First, the specific structure of the rotating assembly 12 is disclosed. The rotating assembly 12 includes a rotating disk 120, which is movably connected to the inner side of the outer wall of one side of the detection machine 1. The rotating disk 120 is located on the outer wall of one side of the detection machine 1 and is fixedly connected to a support plate 121 near the end. The support plate 121 is fixedly connected to the center of the outer wall of one side near the center of the rotating disk 120. The rotating assembly 12 is used to adjust the capture direction of the camera 11. The rotating disk 120 is driven to rotate inside the outer wall of one side of the detection machine 1 by the output shaft of the motor. The support plate 121 is driven to rotate along the arc direction of the outer wall of the rotating disk 120 by the rotation of the rotating disk 120, thereby adjusting the capture direction of the camera 11 on the support plate 121.

[0026] According to the above disclosure of the specific structure of the clamping assembly 13, the clamping assembly 13 includes a clamping plate 130, which is movably connected to the inside of the detection machine 1 near one end, and an elastic member 131 is fixedly connected between the bottom of the clamping plate 130 near both ends and the inside of the detection machine 1. The clamping assembly 13 is used to fix the cable, and the elastic member 131 is stretched by pulling the clamping plate 130. The cable is placed between the clamping plate 130 and the top of the base inside the detection machine 1, and the clamping plate 130 is driven by the elastic contraction of the elastic member 131 to clamp the cable inside the detection machine 1;

[0027] According to the above disclosure of the specific structure of the crimping assembly 14, the crimping assembly 14 includes a slot plate 141, which is movably connected to the inside of the slide slot inside the detection machine 1, and a pressure plate 140 is movably connected to the top of the slot plate 141. A cylinder 142 is fixedly connected between the top of the convex plate at one end of the slot plate 141 and the bottom of the convex plate at one end of the pressure plate 140. A moving assembly 15 is fixedly connected to the bottom of the slot plate 141. The crimping assembly 14 is used to crimp the cable and the terminal. The convex plate at the end of the pressure plate 141 is driven up and down by the piston rod of the cylinder 142, so as to adjust the distance between the pressure plate 141 and the slot plate 140. The plurality of circular holes of different sizes on the slot plate 140 facilitate the placement of cables of different sizes. The terminal is placed between the pressure plate 141 and the slot plate 140, and the pressure plate 141 is driven downward by the cylinder 142 to crimp the terminal of the cable inside the circular hole of the slot plate 140.

[0028] According to the above disclosure of the specific structure of the moving component 15, the moving component 15 includes a rack 151, which is fixedly connected to the bottom of the slot plate 141, and the tooth pattern of the rack 151 is connected to a gear 150, and a rotating shaft at one end of the gear 150 is fixedly connected to a motor output shaft. The moving component 15 is used to drive the crimping component 14 to move, and the gear 150 is driven to rotate by the motor output shaft, and the rack 151 is driven to move along the tooth pattern direction of the gear 150 by the rotation of the gear 150, and the slot plate 141 is driven to move by the movement of the rack 151, and the circular hole position on the slot plate 141 is aligned with the position of the cable on the clamping component 13, so as to facilitate the crimping of cables of different sizes.

[0029] The improvement of this embodiment is that the elastic member 131 is stretched by pulling the clamping plate 130, and the cable is placed between the clamping plate 130 and the top of the base inside the detection machine 1. The elastic force of the elastic member 131 shrinks and drives the clamping plate 130 to clamp the cable inside the detection machine 1. The gear 150 is driven to rotate by the motor output shaft, and the rack 151 is driven to move along the tooth pattern direction of the gear 150 by the rotation of the gear 150. The slot plate 141 is driven to move by the movement of the rack 151, and the circular hole position on the slot plate 141 is aligned with the position of the cable on the clamping assembly 13, so as to facilitate the crimping of cables of different sizes. The convex plate at the end of the movable pressure plate 141 moves up and down, thereby adjusting the distance between the pressure plate 141 and the slot plate 140. The multiple circular holes of different sizes on the slot plate 140 are used to conveniently place cables of different sizes. The terminals are placed between the pressure plate 141 and the slot plate 140, and the pressure plate 141 is driven downward by the cylinder 142 to crimp the terminals of the cables inside the circular holes of the slot plate 140. The turntable 120 is driven to rotate inside the outer wall of one side of the detection machine 1 by the output shaft of the motor, and the support plate 121 is driven to rotate along the arc direction of the outer wall of the turntable 120 by the rotation of the turntable 120, thereby adjusting the capture direction of the camera 11 on the support plate 121;

[0030] In summary, the working principle of this solution is as follows:

[0031] The cable is fixed inside the detection machine 1 by the clamping assembly 13, wherein the clamping assembly 13 drives the elastic member 131 to stretch by pulling the clamping plate 130, and by placing the cable between the clamping plate 130 and the top of the base inside the detection machine 1, the elastic contraction of the elastic member 131 drives the clamping plate 130 to clamp the cable inside the detection machine 1, and the moving assembly 15 drives the crimping assembly 14 to move inside the slide groove of the detection machine 1, so that the crimping holes of different sizes on the crimping assembly 14 are aligned with the cables of corresponding sizes, so that cables of different thicknesses can be placed inside the crimping assembly 14 and between the bottom of the clamping assembly 13, wherein the moving assembly 15 drives the gear 150 to rotate through the motor output shaft, and the gear 150 drives the rack 151 to move along the tooth pattern direction of the gear 150 through rotation, and the rack 151 drives the slot plate 141 to move through movement, so that the position of the circular hole on the slot plate 141 is aligned with the position of the cable on the clamping assembly 13, so that it is convenient to crimp cables of different sizes. The terminals of the cables inside the crimping assembly 14 are crimped, wherein the crimping assembly 14 drives the convex plate at the end of the pressing plate 141 to move up and down through the piston rod of the cylinder 142, thereby adjusting the distance between the pressing plate 141 and the slot plate 140, and conveniently placing cables of different sizes through multiple circular holes of different sizes on the slot plate 140, placing the terminals between the pressing plate 141 and the slot plate 140, and driving the pressing plate 141 downward through the cylinder 142, thereby performing terminal crimping on the cables inside the circular holes of the slot plate 140, and driving the camera 11 to rotate through the rotating assembly 12, and adjusting the capturing direction of the camera 11, wherein the rotating assembly 12 drives the turntable 120 to rotate inside the outer wall of one side of the detection machine 1 through the motor output shaft, and drives the support plate 121 to rotate along the arc direction of the outer wall of the turntable 120 through the rotation of the turntable 120, thereby adjusting the capturing direction of the camera 11 on the support plate 121, and conveniently capturing and scanning cables and terminals in different directions during crimping.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A visual inspection high-precision micro-pitch high-speed terminal crimping device, comprising a detection machine (1), characterized in that: A rotating assembly (12) is movably connected to the interior of one side outer wall of the detection machine (1), and a camera (11) is fixedly connected to the rotating assembly (12) on the interior of the detection machine (1); A clamping assembly (13) is movably connected to one end of the detection machine (1), and a moving assembly (15) is movably connected to the inside of a slide groove at the center of the detection machine (1). A crimping assembly (14) is fixedly connected to the top of the moving assembly (15), and the crimping assembly (14) is movably connected between the slide groove at the center of the detection machine (1) and the inside of the slide groove on one side of the outer wall.

2. The visual inspection high-precision micro-pitch high-speed terminal crimping device according to claim 1, characterized in that: The rotating assembly (12) comprises a rotating disk (120), the rotating disk (120) being movably connected to the inside of one side outer wall of the detection machine (1), a support plate (121) being fixedly connected to the outer wall of one side of the detection machine (1) near the end, and a camera (11) being fixedly connected to the center of the outer wall of one side of the support plate (121) near the center of the rotating disk (120), and the rotating assembly (12) is used to adjust the capture direction of the camera (11).

3. The visual inspection high-precision micro-pitch high-speed terminal crimping device according to claim 1, characterized in that: The clamping assembly (13) comprises a clamping plate (130), the clamping plate (130) being movably connected to the inside of the detection machine (1) near one end, and elastic members (131) being fixedly connected between the bottom of the clamping plate (130) near both ends and the inside of the detection machine (1), and the clamping assembly (13) is used to fix the cable.

4. The visual inspection high-precision micro-pitch high-speed terminal crimping device according to claim 1, characterized in that: The crimping assembly (14) comprises a slot plate (141), the slot plate (141) is movably connected to the inside of a slide slot inside the detection machine (1), the top of the slot plate (141) is movably connected to a pressure plate (140), a cylinder (142) is fixedly connected between the top of the convex plate at one end of the slot plate (141) and the bottom of the convex plate at one end of the pressure plate (140), and the bottom of the slot plate (141) is fixedly connected to a moving assembly (15), and the crimping assembly (14) is used to crimp cables and terminals.

5. The visual inspection high-precision micro-pitch high-speed terminal crimping device according to claim 4, characterized in that: The moving assembly (15) comprises a rack (151), the rack (151) is fixedly connected to the bottom of the slot plate (141), the rack (151) is connected to a gear (150) at its toothed edge, and a rotating shaft at one end of the gear (150) is fixedly connected to a motor output shaft, and the moving assembly (15) is used to drive the crimping assembly (14) to move.

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