Smashing device with dust treatment function for straw processing

By designing a straw processing crushing device with dust treatment function, using the combined technology of filter mesh, atomization nozzle and dust collection box, the problem of poor dust treatment in the existing technology is solved, and effective dust interception and collection is achieved, meeting the requirements of environmental protection regulations.

CN222852719UActive Publication Date: 2025-05-13NANJING SUMEIYUAN AGRI TECH CO LTD
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Patent Information

Application Number
CN202421882451.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-13
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing straw crusher produces a large amount of dust during the crushing process, which is not effectively treated, resulting in environmental pollution and cannot meet the requirements of environmental protection regulations, and there is a risk of being restricted use.

Method used

A crushing device for straw processing with dust treatment function is designed, including a trolley, crushing box, dust discharge pipe, filter mesh, atomization nozzle and dust collection box. Dust is intercepted through the filter mesh, and the atomization nozzle generates water mist and combines dust to settle, and collects it by the dust collection box.

Benefits of technology

Effectively intercept and collect dust, reduce dust pollution, meet the requirements of environmental protection regulations, avoid dust accumulation inside the dust exhaust pipe, and ensure the continuity and smoothness of the crushing process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222852719U_ABST
    Figure CN222852719U_ABST
Patent Text Reader

Abstract

The utility model discloses a straw processing smashing device with a dust treatment function, which comprises a cart, a smashing box is arranged above the cart, a dust outlet pipe is arranged at the top of the smashing box, a filter screen is slidably mounted in the dust outlet pipe, a dust discharge pipe is arranged at the top of the dust outlet pipe, and a dust collecting pipe is arranged at the bottom of the dust discharge pipe. A water tank is arranged at the top of the dust discharging pipe, a water pump is arranged on one side of the water tank, an atomizing nozzle is arranged on the top face in the dust discharging pipe, and a dust collecting box is arranged on the bottom face in the dust discharging pipe. Due to the arrangement of the atomizing nozzle and the dust collecting box, when dust is discharged through the dust discharging pipe, fine water mist can be generated by the dust through the atomizing nozzle and is combined with the dust, so that the dust is wetted and settled, the discharge of the dust to the outside is effectively reduced, and the settled dust can be intensively collected by the dust collecting box; dust is prevented from being accumulated in the dust discharging pipe, and the dust collecting box is designed to be slidably drawn, so that a worker can easily take out the dust collecting box to clean the dust collecting box in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of straw crushing, in particular to a straw processing crushing device with a dust processing function. Background Art

[0002] A straw crusher is a mechanical device specially used to crush straw and other crop residues into small particles for subsequent use. The crushed straw particles can be used in biomass energy, animal feed, organic fertilizer and other fields, avoiding the wasteful burning of these crop straws, protecting the environment well and effectively developing renewable energy.

[0003] Existing pulverizers will generate a large amount of dust during the straw pulverization process. If not effectively treated, the dust will drift with the air. The dust will not only cause great harm to the human respiratory system, but also cause serious pollution to the surrounding environment.

[0004] For example, the straw crusher disclosed in the announcement number CN203015494U does not have a dust treatment function. The dust generated when the straw is crushed will be discharged directly from the discharge port along with the straw. The dust will drift with the air and cause serious pollution to the surrounding environment, including air pollution and soil pollution. In today's era of environmental protection, this type of straw crusher may not meet the requirements of environmental protection laws and regulations and there is a risk of being restricted in use.

[0005] Therefore, it is necessary to invent a straw processing pulverizing device with dust handling function to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a straw processing crushing device with a dust processing function, so as to solve the problem that the technology does not have the dust processing function.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a pulverizing device for straw processing with a dust handling function, comprising a cart, a pulverizing box and a dust exhaust pipe, a pulverizing box is arranged above the cart, a driving motor is fixedly installed on the side wall of the pulverizing box, a large pulley is fixedly connected to the output end of the driving motor, a small pulley is arranged obliquely above the large pulley, a transmission belt is tensioned on the large pulley and the small pulley, a large gear is connected to the front side of the small pulley, a small gear is arranged below the large gear, a pulverizing roller is arranged inside the pulverizing box, a feed port is opened on the side wall of the pulverizing box, a conveyor belt is arranged inside the feed port, a dust exhaust pipe is arranged on the top of the pulverizing box, a filter screen is slidably installed inside the dust exhaust pipe, a dust exhaust pipe is arranged on the top of the dust exhaust pipe, a water tank is arranged on the top of the dust exhaust pipe, a water pump is arranged on one side of the water tank, an atomizing nozzle is arranged on the top surface of the dust exhaust pipe, and a dust collecting box is arranged on the bottom surface of the dust exhaust pipe.

[0008] Preferably, the large gear and the small gear are meshingly connected, and the shafts of the large gear and the small gear are fixedly connected to the crushing rollers respectively. The transmission and speed change of the driving force are achieved through the meshing connection between the large gear and the small gear, ensuring that the two crushing rollers can rotate at an appropriate speed and force, thereby effectively crushing the straw.

[0009] Preferably, two crushing rollers are provided, and the two crushing rollers are rotatably connected to the two side walls of the crushing box. The rotatable connection design of the two crushing rollers allows them to rotate simultaneously and cooperate with each other in relative directions to more effectively crush the straw.

[0010] Preferably, a conveyor belt is provided on the feeding side of the two crushing rollers, and the straw can be automatically and continuously transported to the crushing rollers through the conveyor belt on the feeding side, without the need for manual feeding, thereby improving work efficiency and safety.

[0011] Preferably, a guide plate is provided below the crushing roller, and the guide plate is designed to be in an inclined state. A discharge port is provided at the inclined bottom end of the guide plate, and the discharge port is fixedly installed on the side wall of the crushing box. The inclined design of the guide plate helps the crushed straw to flow naturally to the discharge port, avoiding the accumulation of straw in the crushing box and ensuring the continuity and smoothness of the crushing process.

[0012] Preferably, a slider is fixedly installed on the side wall of the filter, and a slide groove is provided at the contact position between the slider and the inner wall of the dust outlet pipe. The slider and the slide groove are slidably connected. Through the sliding connection between the slider and the slide groove, the filter can be easily removed from the dust outlet pipe and installed, which is convenient for cleaning and maintenance, thereby ensuring the filtering effect of the filter and the stability of long-term use.

[0013] Preferably, the water outlet of the water tank is connected to the water inlet of the water pump through a water pipe, and the water outlet of the water pump is connected to the water inlet of the atomizing nozzle through a water pipe. Through the connection system of the water tank and the water pump, a stable water flow can be provided for the atomizing nozzle.

[0014] Preferably, a plurality of atomizing nozzles are provided, and the plurality of atomizing nozzles are evenly distributed in a rectangular array. A dust collecting box is provided directly below the atomizing nozzle. The dust collecting box is slidably connected to the dust exhaust pipe. The rectangular array distribution of the atomizing nozzles can ensure comprehensive coverage and effective humidification of the dust. The sliding connection design of the dust collecting box makes it simple and convenient to clean and collect the settled dust.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. Through the setting of the filter, a filter is set inside the dust outlet pipe. The filter can effectively intercept and collect dust and prevent it from being directly discharged into the environment, thereby reducing dust pollution. The sliding disassembly design of the filter composed of a slider and a slide groove makes cleaning and maintenance simple and convenient. When the filter is full of dust or needs to be replaced, the staff can easily slide the filter out of the dust outlet pipe for cleaning or replacement;

[0017] 2. Through the setting of atomizing nozzle and dust collecting box, when the dust is discharged through the dust exhaust pipe, the dust will pass through the atomizing nozzle to produce fine water mist, which will combine with the dust to moisten and settle it, effectively reducing the emission of dust to the outside. The settled dust can be collected by the dust collecting box, avoiding the accumulation of dust inside the dust exhaust pipe. The sliding and pullable dust collecting box design allows the staff to easily take out the dust collecting box and clean it in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the crushing box of the utility model;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the conveyor belt of the utility model;

[0021] Figure 4 For the utility model Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure;

[0022] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the dust exhaust pipe of the utility model;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the atomizing nozzle of the utility model.

[0024] Description of reference numerals:

[0025] 1. Trolley; 2. Crushing box; 3. Driving motor; 4. Large pulley; 5. Small pulley; 6. Transmission belt; 7. Large gear; 8. Small gear; 9. Crushing roller; 10. Feed inlet; 11. Conveyor belt; 12. Guide plate; 13. Discharge outlet; 14. Dust outlet pipe; 15. Filter; 16. Slider; 17. Chute; 18. Dust exhaust pipe; 19. Water tank; 20. Water pump; 21. Atomizing nozzle; 22. Dust collection box. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0027] The utility model provides Figure 1-6 The pulverizing device for straw processing with dust treatment function shown in the figure comprises a cart 1, a pulverizing box 2 is arranged above the cart 1, a driving motor 3 is fixedly installed on the side wall of the pulverizing box 2, a large belt pulley 4 is fixedly connected to the output end of the driving motor 3, a small belt pulley 5 is arranged obliquely above the large belt pulley 4, a transmission belt 6 is tensioned on the large belt pulley 4 and the small belt pulley 5, a large gear 7 is connected to the front side of the small belt pulley 5, a small gear 8 is arranged below the large gear 7, and the inner part of the pulverizing box 2 is fixedly connected to the output end of the driving motor 3. A crushing roller 9 is provided on the part, a feed port 10 is opened on the side wall of the crushing box 2, a conveyor belt 11 is provided inside the feed port 10, a dust outlet pipe 14 is provided on the top of the crushing box 2, a filter screen 15 is slidably installed inside the dust outlet pipe 14, a dust exhaust pipe 18 is provided on the top of the dust outlet pipe 14, a water tank 19 is provided on the top of the dust exhaust pipe 18, a water pump 20 is provided on one side of the water tank 19, an atomizing nozzle 21 is provided on the top surface of the dust exhaust pipe 18, and a dust collecting box 22 is provided on the bottom surface of the dust exhaust pipe 18.

[0028] The large gear 7 is meshed with the small gear 8, and the shafts of the large gear 7 and the small gear 8 are fixedly connected to the crushing rollers 9, respectively. Two crushing rollers 9 are provided, and the two crushing rollers 9 are rotatably connected to the two side walls of the crushing box 2. A conveyor belt 11 is provided on the feeding side of the two crushing rollers 9, and a guide plate 12 is provided below the crushing rollers 9. The guide plate 12 is designed in an inclined state, and a discharge port 13 is provided at the inclined bottom end of the guide plate 12. The discharge port 13 is fixedly installed on the side wall of the crushing box 2, and a filter screen 15 is fixedly installed on the side wall A slider 16 is provided with a slide groove 17 at the contact position between the slider 16 and the inner wall of the dust outlet pipe 14. The slider 16 and the slide groove 17 are slidably connected. The water outlet end of the water tank 19 is connected to the water inlet end of the water pump 20 through a water pipe. The water outlet end of the water pump 20 is connected to the water inlet end of the atomizing nozzle 21 through a water pipe. A plurality of atomizing nozzles 21 are provided, and the plurality of atomizing nozzles 21 are evenly distributed in a rectangular array. A dust collecting box 22 is provided directly below the atomizing nozzle 21, and the dust collecting box 22 is slidably connected to the dust outlet pipe 18.

[0029] A large gear 7 and a small gear 8 are fixedly connected to the axis of each crushing roller 9, and the large gear 7 and the small gear 8 are meshingly connected. The large gear 7 is driven to rotate by a power source, and the small gear 8 rotates accordingly, thereby realizing the relative rotation of the two crushing rollers 9. The conveyor belt 11 is arranged on the feeding side of the two crushing rollers 9, and is used to automatically convey the straw to be crushed to between the two crushing rollers 9. The inclined guide plate 12 facilitates the smooth discharge of the crushed straw to the discharge port 13. The generated dust is intercepted by the filter screen 15 before being discharged through the dust outlet pipe 14. The intercepted and filtered dust then enters the dust outlet pipe 18 and sprays fine water mist through a plurality of atomizing nozzles 21 to combine with the dust to make it settle. At the same time, the dust collecting box 22 can collect the settled dust in a centralized manner, which is convenient for subsequent cleaning work.

[0030] Working principle of this utility model:

[0031] Refer to the instruction manual Figure 1-3 When using the utility model, first place the cart 1 in a suitable position, ensure that the power connection is normal, the water tank 19 is filled with water, then turn on the power switch, start the drive motor 3, and after the drive motor 3 is started, it drives the large pulley 4 to rotate, and drives the small pulley 5 to rotate through the transmission belt 6, thereby driving the large gear 7 to rotate. The rotation of the large gear 7 will drive the small gear 8 to rotate synchronously, so the two crushing rollers 9 will rotate relatively, and then the straw to be processed will be sent from the feed port 10 into the crushing box 2 through the conveyor belt 11 to achieve continuous feeding, and will be crushed between the two relatively rotating crushing rollers 9. The crushed straw slides along the guide plate 12 under the action of gravity and is finally discharged from the discharge port 13;

[0032] Refer to the instruction manual Figure 4-6When using the utility model, the dust discharge pipe 18 is connected to the external dust collector during the straw crushing process, so that the dust generated in the crushing process is discharged through the dust discharge pipe 14. When the dust passes through the dust discharge pipe 14, it is first intercepted by the filter 15, and larger dust particles are captured by the filter 15. The cleanliness of the filter 15 is checked regularly. If necessary, the filter 15 is slid out through the slider 16 and the slide chute 17 for cleaning. The filtered dust is discharged through the dust discharge pipe 18, and the water in the water tank 19 is sent to the atomizing nozzle 21 through the water pump 20. The atomizing nozzle 21 atomizes the water into fine water mist. The water mist combines with the dust to settle the dust and finally falls into the dust collecting box 22 for centralized collection. The dust amount in the dust collecting box 22 is checked regularly. If there is too much dust, the dust collecting box 22 is slid out for cleaning through the sliding connection.

Claims

1. A pulverizing device for straw processing with dust treatment function, comprising a cart (1), a pulverizing box (2) and a dust exhaust pipe (18), characterized in that: A crushing box (2) is arranged above the cart (1), a driving motor (3) is fixedly mounted on the side wall of the crushing box (2), a large belt pulley (4) is fixedly connected to the output end of the driving motor (3), a small belt pulley (5) is arranged obliquely above the large belt pulley (4), a transmission belt (6) is tensionedly arranged on the large belt pulley (4) and the small belt pulley (5), a large gear (7) is connected to the front side of the small belt pulley (5), a small gear (8) is arranged below the large gear (7), a crushing roller (9) is arranged inside the crushing box (2), and the crushing box (2) A feed port (10) is provided on the side wall, a conveyor belt (11) is arranged inside the feed port (10), a dust outlet pipe (14) is arranged on the top of the crushing box (2), a filter screen (15) is slidably installed inside the dust outlet pipe (14), a dust exhaust pipe (18) is arranged on the top of the dust outlet pipe (14), a water tank (19) is arranged on the top of the dust exhaust pipe (18), a water pump (20) is arranged on one side of the water tank (19), an atomizing nozzle (21) is arranged on the top surface of the dust exhaust pipe (18), and a dust collecting box (22) is arranged on the bottom surface of the dust exhaust pipe (18).

2. A straw processing pulverizing device with dust treatment function according to claim 1, characterized in that: The large gear (7) and the small gear (8) are meshingly connected, and the shafts of the large gear (7) and the small gear (8) are respectively fixedly connected to the crushing roller (9).

3. A straw processing pulverizing device with dust treatment function according to claim 2, characterized in that: Two crushing rollers (9) are provided, and the two crushing rollers (9) are rotatably connected to the two side walls of the crushing box (2).

4. A straw processing pulverizing device with dust treatment function according to claim 3, characterized in that: A conveyor belt (11) is arranged on the feeding side of the two pulverizing rollers (9).

5. A straw processing pulverizing device with dust treatment function according to claim 4, characterized in that: A material guide plate (12) is arranged below the pulverizing roller (9), the material guide plate (12) is designed to be in an inclined state, a material discharge port (13) is arranged at the inclined bottom end of the material guide plate (12), and the material discharge port (13) is fixedly mounted on the side wall of the pulverizing box (2).

6. The straw processing pulverizing device with dust treatment function according to claim 1, characterized in that: A sliding block (16) is fixedly mounted on the side wall of the filter screen (15); a sliding groove (17) is provided at the contact position between the sliding block (16) and the inner wall of the dust outlet pipe (14); and the sliding block (16) and the sliding groove (17) are in sliding connection.

7. The straw processing pulverizing device with dust treatment function according to claim 1, characterized in that: The water outlet end of the water tank (19) is connected to the water inlet end of the water pump (20) through a water pipe, and the water outlet end of the water pump (20) is connected to the water inlet end of the atomizing nozzle (21) through a water pipe.

8. The straw processing pulverizing device with dust treatment function according to claim 7, characterized in that: A plurality of the atomizing nozzles (21) are provided, and the plurality of the atomizing nozzles (21) are evenly distributed in a rectangular array. A dust collecting box (22) is provided directly below the atomizing nozzles (21), and the dust collecting box (22) is slidably connected to the dust exhaust pipe (18).

Citation Information

Patent Citations

  • Straw pulverizer

    CN203015494U