Concrete separator device
By designing a concrete separator device including the main shell, feed pipe, separation and discharge port, concrete separation grid and guide mechanism, the quality problems existing in the existing concrete separation device in the integrated casting of steel wire mesh frames are solved, and the accuracy and efficiency of concrete separation are achieved.
Patent Information
- Application Number
- CN202421468038.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing concrete separation devices have quality problems in the integrated casting of wire mesh insulation, such as excessive height difference, uneven stress, confusion of concrete casting of different particle grades, exposed-strength honeycomb surfaces on protective layers, etc., and cannot meet the needs of different types of steel mesh insulation exterior walls.
A concrete separator device is designed, including a main body shell, feed pipe, separation discharge port, concrete separation grille and guide mechanism. The guide mechanism is slidably connected to the adjustment mechanism, pushing the chute to a suitable angle, achieving angle adjustment, and fixing the chute angle through the locking mechanism to ensure separation and discharge of the concrete.
It effectively solves the quality problems in the concrete separation process, ensures accurate casting of different particle grades, meets the needs of single-sided and double-sided protective layers, and improves the pouring quality and efficiency.
Smart Images
Figure CN222854738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cast-in-place concrete steel wire grid thermal insulation integrated system, in particular to a concrete separator device. Background Art
[0002] Concrete separation is an indispensable construction link to ensure the quality of the main shear wall beam and 50mm protective layer when the main body is cast in concrete and steel wire mesh insulation. However, due to the limitation of construction technology, the outer protective layer of concrete needs to be prepared in advance, and the pouring order of concrete with different particle grades is chaotic when the steel wire mesh insulation is poured, or the corresponding particle grade concrete cannot be accurately poured in the shear wall and protective layer when pouring at the same time. However, many quality problems will occur when the old measures are used in the traditional steel wire mesh insulation integrated pouring site. For example: when the shear wall and protective layer are poured separately, the height difference of concrete is too large and the force is uneven, resulting in the displacement of steel wire and insulation board; the ordinary concrete separation device is too simple, resulting in the confusion of pouring concrete with different particle grades and the exposed reinforcement honeycomb surface of the protective layer; the ordinary separation measures cannot meet the needs of different types of steel wire mesh insulation exterior walls (single-sided protective layer and double-sided protective layer), thus affecting the pouring quality, and when the two discharge ports are poured separately, it is inconvenient to adjust the distance between the two discharge ports. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a concrete separator device, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above-mentioned purpose, the utility model discloses a concrete separator device, which adopts a technical solution, including a main body. The main body is a shell, a feed pipe is arranged on the top of the main body, a first separation outlet and a second separation outlet are arranged at the lower end of the main body, a concrete separation grid is arranged inside the main body, a fixed vertical rod is arranged at the lower side of the main body, the first separation outlet is rotatably connected to a first chute, the first chute is rotatably connected to a first adjustment mechanism, a rotating hole, an avoidance groove and a sliding groove are arranged on the first adjustment mechanism, a guide groove is arranged through the bottom of the avoidance groove, the avoidance groove and the sliding groove are connected through the sliding hole, a guide mechanism is arranged in the sliding groove, the guide mechanism includes a first rotating wheel, the first rotating wheel is rotatably connected to the fixed vertical rod, an L-shaped rod is arranged on the first rotating wheel, a locking mechanism is arranged at the end of the L-shaped rod, the first rotating wheel is rotatably connected to a second rotating wheel, the second separation outlet is rotatably connected to a second chute, the second chute is rotatably connected to a second adjustment mechanism, the second adjustment mechanism has the same structure as the first adjustment mechanism, and the first rotating wheel of the second adjustment mechanism is rotatably connected to the fixed vertical rod.
[0005] As a preferred technical solution of the utility model, the feed pipe is connected to the interior of the main body, and a pump pipe interface is provided on the feed pipe, which is convenient for connection with a concrete pump truck or a concrete ground pump. The first separation discharge port is connected to the interior of the main body, and the second separation discharge port is connected to the interior of the main body. Handles are provided on both sides of the outer side of the main body for separating and discharging concrete.
[0006] As a preferred technical solution of the utility model, the fixed vertical rod is located between the first separation discharge port and the second separation discharge port, the fixed vertical rod is mirror-imaged on the main body, a reinforcing rod is provided between the two fixed vertical rods, there are multiple reinforcing rods, and they are linearly arrayed on the fixed vertical rods to enhance the stability of the fixed vertical rods.
[0007] As a preferred technical solution of the utility model, the sliding groove position of the first adjusting mechanism and the second adjusting mechanism can be detachably connected to the first protective cover, and the avoidance groove position of the first adjusting mechanism and the second adjusting mechanism can be detachably connected to the second protective cover, which is used to prevent concrete from falling into the first adjusting mechanism and the second adjusting mechanism.
[0008] As a preferred technical solution of the utility model, the locking mechanism includes a locking block, which is located at the end of the L-shaped rod. A T-shaped groove is provided at the bottom of the first adjusting mechanism. A T-shaped nut is slidably connected in the T-shaped groove. The T-shaped nut and the locking block are connected by a locking bolt. Tightening the locking bolt fastens the T-shaped nut and the locking block together, so that the guide mechanism can no longer slide inside the first adjusting mechanism or the second adjusting mechanism, thereby achieving locking.
[0009] As a preferred technical solution of the utility model, the concrete separation grid is fixed obliquely to the inside of the main body, the upper end of the concrete separation grid is fixed to the upper inner wall of the left side of the main body, and the lower end of the concrete separation grid is fixed to the junction of the first separation discharge port and the second separation discharge port, which is used for direct separation construction of concretes with different particle gradations.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the utility model connects the main body and the concrete pump truck as one body through the pump pipe interface on the upper part, which can meet the needs of cast-in-place concrete wire mesh insulation integrated pouring work of the main body exterior wall at different positions; the guide mechanism is slidably connected to the inside of the first adjustment mechanism or the second adjustment mechanism, and the first chute or the second chute is pushed to a suitable angle to achieve angle adjustment, and concrete is prevented from falling onto the guide mechanism, thereby affecting sliding and angle adjustment; the locking mechanism is provided on the adjustment mechanism to achieve angle fixation of the first chute or the second chute. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 This is an enlarged view of point A of the utility model;
[0013] Figure 3 This is a cross-sectional view of the structure of the utility model;
[0014] Figure 4 This is the exploded diagram of the first adjustment mechanism of the utility model Figure 1 ;
[0015] Figure 5 This is the exploded diagram of the first adjustment mechanism of the utility model Figure 2 ;
[0016] Figure 6 This is a schematic diagram of the guide mechanism structure of the utility model;
[0017] Figure 7 This is a schematic diagram of the structure of the avoidance trough of the utility model;
[0018] Figure 8 This is a schematic diagram of the T-shaped slide structure of the utility model.
[0019] In the figure: 1, main body; 101, feed pipe; 102, pump pipe interface; 103, first separation outlet; 1031, first rotating shaft; 104, second separation outlet; 1041, second rotating shaft; 105, handle; 106, concrete separation grid; 2, fixed vertical rod; 201, reinforcing rod; 202, first rotating shaft; 203, second rotating shaft; 3, first chute; 301, third rotating shaft; 4, second chute; 40 1. Fourth rotating shaft; 5. First adjusting mechanism; 501. Rotating hole; 502. Sliding groove; 503. Avoiding groove; 504. Sliding hole; 505. Guide groove; 506. T-shaped slide groove; 6. Second adjusting mechanism; 7. Guide mechanism; 701. First rotating wheel; 702. L-shaped rod; 703. Locking block; 704. Locking bolt; 8. T-shaped nut; 9. First protective cover; 901. Second protective cover; 10. Second rotating wheel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1
[0021] like Figures 1 to 8As shown, the utility model discloses a concrete separator device, which adopts the technical solution of comprising a main body 1, the main body 1 being a shell, a feed pipe 101 being provided on the top of the main body 1, the feed pipe 101 being connected to the main body 1, a pump pipe interface 102 being provided on the feed pipe 101, the pump pipe interface 102 being detachably connected to a concrete pump truck or a concrete ground pump pump pipe, handles 105 being provided on both sides of the main body 1, a first separation discharge port 103 being provided at the bottom right side of the main body 1, a second separation discharge port 104 being provided on the main body 1 on the left side of the first separation discharge port 103, the first separation discharge port 103 and the second separation discharge port 104 being connected to the inside of the main body 1, and concrete is contained in the main body 1. A separation grid 106, wherein the concrete separation grid 106 is tiltedly arranged inside the main body 1, wherein the upper end of the concrete separation grid 106 is fixed to the upper inner wall on the left side of the main body 1, and the lower end of the concrete separation grid 106 is fixed to the junction of the first separation outlet 103 and the second separation outlet 104. A fixed vertical rod 2 is arranged on the main body 1 between the first separation outlet 103 and the second separation outlet 104, and a first rotating shaft 202 and a second rotating shaft 203 are arranged on the fixed vertical rod 2, and the second rotating shaft 203 is located below the first rotating shaft 202. There are two fixed vertical rods 2, which are mirror-imaged on both sides of the main body 1, and a reinforcing rod 201 is arranged between the two fixed vertical rods 2. There are multiple reinforcing rods 201, and they are linearly arrayed on the fixed vertical rod 2. The first separation discharge port 103 is provided with a first rotating shaft 1031, and the first rotating shaft 1031 is rotatably connected to the first chute 3. Third rotating shafts 301 are provided on both sides of the first chute 3, and the third rotating shafts 301 are rotatably connected to the first adjusting mechanism 5. A rotating hole 501 is provided on the first adjusting mechanism 5, and an avoidance groove 503 is provided on the first adjusting mechanism 5 on the right side of the rotating hole 501. A guide groove 505 that passes through the first adjusting mechanism 5 is provided at the bottom of the avoidance groove 503. A sliding groove 502 that passes through the first adjusting mechanism 5 is provided on the first adjusting mechanism 5 on the right side of the avoidance groove 503. The avoidance groove 503 and the sliding groove 502 are provided on the first adjusting mechanism 5. The grooves 502 are connected through the sliding hole 504. A T-shaped sliding groove 506 is provided at the bottom of the first adjustment mechanism 5. A guide mechanism 7 is slidably arranged in the sliding groove 502. The guide mechanism 7 includes a first rotating wheel 701. The first rotating wheel 701 is rotatably connected to the first rotating shaft 202. The first rotating wheel 701 is rotatably connected to the second rotating wheel 10. The diameter of the second rotating wheel 10 is slightly smaller than that of the sliding groove 502, and is used to reduce the friction between the first rotating wheel 701 and the sliding groove 502. An L-shaped rod 702 is provided on the first rotating wheel 701. The L-shaped rod 702 is slidably connected to the sliding hole 504 and the inside of the guide groove 505. A locking mechanism is provided at the end of the L-shaped rod 702. The locking mechanism includes a locking block 703.The locking block 703 is connected to the L-shaped rod 702, the T-shaped nut 8 is slidably connected in the T-shaped slide groove 506, the T-shaped nut 8 and the locking block 703 are fastened by a locking bolt 704, the first protective cover 9 is detachably connected to the first adjustment mechanism 5 at the relative position of the sliding groove 502, and the second protective cover 901 is detachably connected to the first adjustment mechanism 5 at the relative position of the avoidance groove 503.
[0022] As a preferred technical solution of the present utility model, a second rotating shaft 1041 is provided on the second separation discharge port 104, and the second rotating shaft 1041 is rotatably connected to the second chute 4. Fourth rotating shafts 401 are provided on both sides of the second chute 4, and the fourth rotating shaft 401 is rotatably connected to the second adjusting mechanism 6. The second adjusting mechanism 6 has the same structure as the first adjusting mechanism 5. The rotating hole 501 of the second adjusting mechanism 6 is rotatably connected to the fourth rotating shaft 401, and the first rotating wheel 701 of the guide mechanism 7 of the second adjusting mechanism 6 is rotatably connected to the second rotating shaft 203.
[0023] The working principle of the utility model is as follows: the worker uses the handle 105 to align the first separation discharge port 103 and the second separation discharge port 104 of the main body 1 with the corresponding shear wall and the upper opening of the insulation board protective layer, and then loosens the locking bolt 704. At this time, the guide mechanism 7 can slide in the first adjustment mechanism 5 or the second adjustment mechanism 6, pushing the first chute 3 or the second chute 4 to a suitable angle, and then tightening the locking bolt 704 to fix it. At this time, the first chute 3 or the second chute 4 will not rotate, and the pump pipe of the concrete pump truck is connected to the feed pipe 101 through the pump pipe interface 102, and the concrete pump truck is started. The concrete enters the interior of the main body 1 from the feed pipe 101, and the concrete will be divided into two parts by the concrete separation grid 106. A part of the small-particle concrete enters the second separation discharge port 104 after separation, and is discharged through the second chute 4 and poured into the insulation board protective layer. The other part of the large-particle concrete enters the first separation discharge port 103 after separation, and is discharged through the first chute 3 and poured into the upper opening of the shear wall beam.
[0024] The mechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.
[0025] Components not described in detail herein are prior art.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete separator device, comprising a main body (1), characterized in that: The main body (1) is a shell, a feed pipe (101) is provided on the top of the main body (1), a first separation outlet (103) and a second separation outlet (104) are provided at the lower end of the main body (1), a concrete separation grid (106) is provided inside the main body (1), a fixed vertical rod (2) is provided on the lower side of the main body (1), the first separation outlet (103) is rotatably connected to a first chute (3), the first chute (3) is rotatably connected to a first adjustment mechanism (5), the first adjustment mechanism (5) is provided with a rotating hole (501), an avoidance groove (503) and a sliding groove (502), the bottom of the avoidance groove (503) is penetrated by a guide groove (505), the avoidance groove (503) and the sliding groove (502) are connected through a sliding hole (504) The guide mechanism (7) is connected to the first vertical rod (2), the first vertical rod (2) is connected to the second vertical rod (4), the second vertical rod (4) is connected to the second separation outlet (104), the second separation outlet (104) is connected to the second chute (4), the second separation outlet (104) is connected to the second adjustment mechanism (6), the second adjustment mechanism (6) has the same structure as the first adjustment mechanism (5), and the first vertical rod (701) of the second adjustment mechanism (6) is connected to the first vertical rod (2).
2. A concrete separator device according to claim 1, characterized in that: The feed pipe (101) is connected to the interior of the main body (1), the first separation outlet (103) is connected to the interior of the main body (1), the second separation outlet (104) is connected to the interior of the main body (1), handles (105) are provided on both sides of the outer side of the main body (1), and a pump tube interface (102) is provided on the feed pipe (101).
3. A concrete separator device according to claim 1, characterized in that: The fixed vertical rod (2) is located between the first separation outlet (103) and the second separation outlet (104); the fixed vertical rod (2) is arranged in a mirror image on the main body (1); a reinforcing rod (201) is arranged between the two fixed vertical rods (2); there are a plurality of reinforcing rods (201), which are arranged in a linear array on the fixed vertical rods (2).
4. A concrete separator device according to claim 1, characterized in that: The sliding grooves (502) of the first adjustment mechanism (5) and the second adjustment mechanism (6) are detachably connected to the first protective cover (9), and the avoidance grooves (503) of the first adjustment mechanism (5) and the second adjustment mechanism (6) are detachably connected to the second protective cover (901).
5. A concrete separator device according to claim 1, characterized in that: The locking mechanism comprises a locking block (703), wherein the locking block (703) is located at the end of the L-shaped rod (702); a T-shaped sliding groove (506) is provided at the bottom of the first adjusting mechanism (5); a T-shaped nut (8) is slidably connected in the T-shaped sliding groove (506); and the T-shaped nut (8) and the locking block (703) are connected via a locking bolt (704).
6. A concrete separator device according to claim 1, characterized in that: The concrete separation grid (106) is fixed obliquely to the inside of the main body (1), the upper end of the concrete separation grid (106) is fixed to the upper left inner wall of the main body (1), and the lower end of the concrete separation grid (106) is fixed to the junction of the first separation outlet (103) and the second separation outlet (104).