Forging high-pressure T-shaped baffling filter

By forging the design of the integrated molded shell and annular groove bracket ring, the stable operation of the T-shaped folding filter under high pressure conditions is achieved and the assembly and maintenance is simplified, and the leakage problem caused by material and weld defects of the existing filter under high pressure is solved.

CN222854784UActive Publication Date: 2025-05-13良固阀门集团股份有限公司
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Patent Information

Application Number
CN202421662680.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-13
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

Existing T-type baffle filters are prone to leakage due to material defects and weld defects under high pressure conditions, and are complicated to be installed and not convenient for maintenance.

Method used

The forged integrated shell is used to achieve welding-free fixation between the filter cartridge and the shell through the design of annular groove and bracket ring. It is suitable for high-pressure working conditions, and the sealing and convenience are improved by sealing structures such as octagonal rings and hanging ring screws.

Benefits of technology

It realizes stable operation under high pressure conditions, avoids leakage problems caused by material defects and weld defects, and simplifies the assembly and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forged high-pressure T-shaped baffling filter which comprises a shell integrally formed through forging, an inner cavity is formed in the shell, a valve cover is fixedly connected to the top of the shell, a water inlet and a water outlet are formed in one side and the bottom of the shell respectively, a filter cartridge is arranged in the inner cavity, and a water outlet is formed in the other side of the shell. The valve cover abuts against the top of the filter cartridge, a first annular groove with an upward opening is formed in the inner cavity, a first support ring is fixed to the bottom of the first annular groove, a second annular groove with an upward opening is formed in the water outlet, and a first support ring is fixed to the bottom of the second annular groove. The upper side wall of the filter cartridge is fixedly connected with the first bracket ring, and the lower side wall of the filter cartridge is fixedly connected with the second bracket ring.
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Description

Technical Field

[0001] The utility model relates to the technical field of filters, in particular to a forged high-pressure T-type baffle filter. Background Art

[0002] The filter is a small device that removes a small amount of solid particles from the liquid, which can protect the normal operation of the equipment. When the fluid enters the filter cartridge with a filter screen of a certain specification, its impurities are blocked, and the clean filtrate is discharged from the filter outlet. When cleaning is required, just take out the detachable filter cartridge, treat it and reinstall it. Therefore, it is extremely convenient to use and maintain. The general T-type baffle filters currently used in the market are usually medium and low pressure casting and seamless steel pipe assembly welding type T-type baffle filters, which are suitable for drinking water systems, food and pharmaceutical industries, industrial water supply and drainage and sewage treatment, natural gas and coal gas, etc., and can also be used in fluid pipelines such as tap water, construction, petroleum, chemical industry, food, medicine, textile, electricity, shipbuilding, metallurgy, energy systems, etc. The shell is cast and is prone to material defects and needs to be repaired by welding; there are welding parts on the pressure boundary of the shell, which may cause leakage due to welding quality or weld defects caused by long-term use, so it is not suitable for high-pressure working conditions. Utility Model Content

[0003] The utility model aims at providing a forged high-pressure T-type baffle filter to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: a forged high-pressure T-type baffle filter, comprising a forged integrally formed shell, an inner cavity is provided in the shell, a valve cover is fixedly connected to the top of the shell, a water inlet and a water outlet are respectively provided on one side and the bottom of the shell, a filter cartridge is provided in the inner cavity, the valve cover abuts against the top of the filter cartridge, a first annular groove with an upward opening is provided in the inner cavity, a first bracket ring is fixed to the bottom of the first annular groove, a second annular groove with an upward opening is provided at the water outlet, a first bracket ring is fixed to the bottom of the second annular groove, the upper side wall of the filter cartridge is fixedly connected to the first bracket ring, and the lower side wall is fixedly connected to the second bracket ring.

[0005] With the above technical solution, the shell is forged in one piece, which is less likely to cause material defects because it avoids the need for There is no welding situation, and there is no welding part on the pressure side, so as to avoid leakage caused by welding defects due to welding quality or long-term use. During assembly, the first bracket ring is placed in the first annular groove, and the second bracket ring is placed in the second annular groove. Then the filter cartridge is placed in the inner cavity, and the side wall of the filter cartridge is fixed to the first bracket ring and the second bracket ring, and then the valve cover is connected to the valve body. The valve cover presses the top of the filter cartridge, thereby pressing the first bracket ring to the bottom of the first annular groove, and pressing the second bracket ring to the bottom of the second annular groove, and the filter cartridge is firmly locked in the axial direction, thereby realizing the non-welding fixation between the filter cartridge and the shell, so it can be suitable for high-pressure working conditions.

[0006] As a further optimization of the present invention, the first support ring and the second support ring both include a ring body and a plurality of support sheets equidistantly arranged on the inner wall of the ring body.

[0007] By adopting the above technical solution, multiple support sheets can support the filter screen without affecting the flow of the channel. Only the filter cartridge and the support sheet are fixed by spot welding, which does not affect the sealing performance and is suitable for high-pressure working conditions.

[0008] As a further optimization of the utility model, a fixing groove is provided at the bottom of the valve cover, and the diameter of the fixing groove is matched with the outer diameter of the filter cartridge.

[0009] With the above technical solution, when the valve cover presses the top of the filter cartridge, the top of the filter cartridge is inserted into the fixing groove, so that the filter cartridge is firmly locked in the radial direction, reducing shaking.

[0010] As a further optimization of the utility model, the water outlet is provided with a baffle, the baffle is provided with a through hole, an annular valve seat ring is provided above the baffle along the circumference of the through hole, and the outer diameter of the valve seat ring is adapted to the inner diameter of the filter cartridge.

[0011] By adopting the above technical solution, the bottom of the filter cartridge is plugged into the valve seat ring, so that the filter cartridge is firmly locked in the radial direction to reduce shaking.

[0012] As a further optimization of the utility model, the end faces of the shell and the valve cover opposite to each other are respectively provided with a third annular groove and a fourth annular groove, and a sealing octagonal ring is provided between the third annular groove and the fourth annular groove.

[0013] By adopting the above technical solution and setting a sealing octagonal ring structure, a better sealing effect can be achieved under high pressure conditions.

[0014] As a further optimization of the utility model, the shell is provided with a plurality of lifting eye screws on the same side of the water inlet, and the bottom of the shell is provided with a plurality of prepared lifting holes.

[0015] By adopting the above technical solution, setting lifting eye screws and preparing lifting holes, it is possible to ensure that the finished product can be lifted in multiple postures, which is convenient for testing, transportation and installation.

[0016] The beneficial effects of the utility model are as follows: the housing is forged in one piece, and material defects are not likely to occur, because the need for There is no welding situation, and there is no welding part on the pressure side, so as to avoid leakage caused by welding defects due to welding quality or long-term use. During assembly, the first bracket ring is placed in the first annular groove, and the second bracket ring is placed in the second annular groove. Then the filter cartridge is placed in the inner cavity, and the side wall of the filter cartridge is fixed to the first bracket ring and the second bracket ring, and then the valve cover is connected to the valve body. The valve cover presses the top of the filter cartridge, thereby pressing the first bracket ring to the bottom of the first annular groove, and pressing the second bracket ring to the bottom of the second annular groove, and the filter cartridge is firmly locked in the axial direction, thereby realizing the non-welding fixation between the filter cartridge and the shell, so it can be suitable for high-pressure working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0020] Figure 4 It is a partial structural schematic diagram of the utility model.

[0021] Meaning of the numbers in the figure: 1. Shell; 11. Water inlet; 12. Water outlet; 121. Baffle; 1211. Through hole; 1212. Valve seat ring; 13. Inner cavity; 2. Valve cover; 31. First annular groove; 32. Second annular groove; 41. First bracket ring; 42. Second bracket ring; 43. Ring body; 44. Support plate; 5. Filter cartridge; 61. Third annular groove; 62. Fourth annular groove; 7. Sealing octagonal ring; 8. Lifting eye screw; 9. Lifting hole. DETAILED DESCRIPTION

[0022] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

[0023] See attached Figure 1-4The embodiment disclosed in the utility model further provides: a forged high-pressure T-type baffle filter, including a forged integrally formed shell 1, an inner cavity 13 is provided in the shell 1, a valve cover 2 is fixedly connected to the top of the shell 1 by bolts, a water inlet 11 and a water outlet 12 are respectively provided on one side and the bottom of the shell 1, a filter cartridge 5 is provided in the inner cavity 13, the valve cover 2 is in contact with the top of the filter cartridge 5, a first annular groove 31 with an opening facing upward is provided in the inner cavity 13, and a first support is fixed to the bottom of the first annular groove 31 The water outlet 12 is provided with a second annular groove 32 with an opening facing upward, a first bracket ring 41 is fixed to the bottom of the second annular groove 32, the upper side wall of the filter cartridge 5 is fixedly connected to the first bracket ring 41, and the lower side wall is fixedly connected to the second bracket ring 42. Specifically, the first bracket ring 41 and the second bracket ring 42 both include a ring body 43 and a plurality of support sheets 44 equidistantly arranged on the inner wall of the ring body 43, the support sheets 44 are petal-shaped, and the inner wall of the filter cartridge 5 and the support sheets 44 are fixed by spot welding;

[0024] Furthermore, a fixing groove is provided at the bottom of the valve cover 2, the diameter of which matches the outer diameter of the filter cartridge 5, a baffle 121 is provided at the water outlet 12, a through hole 1211 is provided at the baffle 121, an annular valve seat ring 1212 is provided above the baffle 121 along the circumference of the through hole 1211, and the outer diameter of the valve seat ring 1212 matches the inner diameter of the filter cartridge 5;

[0025] Furthermore, the end surfaces of the housing 1 and the valve cover 2 facing each other are respectively provided with a third annular groove 61 and a fourth annular groove 62, and a sealing octagonal ring 7 is provided between the third annular groove 61 and the fourth annular groove 62;

[0026] Furthermore, the housing 1 is provided with three lifting eye screws 8 on the same side of the water inlet 11 , the three lifting eye screws 8 are arranged in a triangle, and two prepared lifting holes 9 are provided at the bottom of the housing 1 .

[0027] The principle of the utility model is that the housing 1 is forged in one piece and is not prone to material defects because it avoids the need for The valve cover 2 is connected to the valve body, and the top of the filter cartridge 5 is inserted into the fixing groove, so that the filter cartridge 5 is firmly locked in the radial direction to reduce the shaking. At the same time, the valve cover 2 presses the top of the filter cartridge 5, presses the first bracket ring 41 to the bottom of the first annular groove 31, presses the second bracket ring 42 to the bottom of the second annular groove 32, and firmly locks the filter cartridge 5 in the axial direction, thereby realizing the non-welding fixation between the filter cartridge 5 and the housing 1, so it can be suitable for high-pressure working conditions.

[0028] The sealing octagonal ring 7 structure has a better sealing effect under high pressure conditions;

[0029] The three lifting eye screws 8 and two preparatory lifting holes 9 are provided to ensure that the finished product can be lifted in multiple postures, which is convenient for testing, transportation and installation.

[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications of the above assumptions should also be regarded as the protection scope of the present invention.

Claims

1. A forged high pressure T-type baffle filter, characterized in that: The invention comprises a forged integrally formed shell (1), wherein an inner cavity (13) is provided in the shell (1), a valve cover (2) is fixedly connected to the top of the shell (1), a water inlet (11) and a water outlet (12) are respectively provided on one side and the bottom of the shell (1), a filter cartridge (5) is provided in the inner cavity (13), the valve cover (2) is in contact with the top of the filter cartridge (5), a first annular groove (31) opening upward is provided in the inner cavity (13), a first bracket ring (41) is fixed to the bottom of the first annular groove (31), a second annular groove (32) opening upward is provided in the water outlet (12), a first bracket ring (41) is fixed to the bottom of the second annular groove (32), an upper side wall of the filter cartridge (5) is fixedly connected to the first bracket ring (41), and a lower side wall is fixedly connected to the second bracket ring (42).

2. A forged high pressure T-type baffle filter according to claim 1, characterized in that: The first support ring (41) and the second support ring (42) both comprise a ring body (43) and a plurality of support sheets (44) arranged at equal intervals on the inner wall of the ring body (43).

3. A forged high pressure T-type baffle filter according to claim 1, characterized in that: A fixing groove is provided at the bottom of the valve cover (2), and the diameter of the fixing groove is matched to the outer diameter of the filter cartridge (5).

4. A forged high pressure T-type baffle filter according to claim 1, characterized in that: The water outlet (12) is provided with a baffle (121), the baffle (121) is provided with a through hole (1211), an annular valve seat ring (1212) is provided above the baffle (121) along the circumference of the through hole (1211), and the outer diameter of the valve seat ring (1212) is matched with the inner diameter of the filter cartridge (5).

5. A forged high pressure T-type baffle filter according to claim 1, characterized in that: The end surfaces of the housing (1) and the valve cover (2) facing each other are respectively provided with a third annular groove (61) and a fourth annular groove (62), and a sealing octagonal ring (7) is provided between the third annular groove (61) and the fourth annular groove (62).

6. A forged high pressure T-type baffle filter according to claim 1, characterized in that: The housing (1) is provided with a plurality of eye screws (8) on the same side as the water inlet (11), and the bottom of the housing (1) is provided with a plurality of prepared lifting holes (9).