Large-smoke-amount space-saving chimney reaction catalysis device
By designing a large flue gas space-saving chimney reaction catalytic device, using a multi-layer structure and automatic cleaning of the primary screen plate, the problem of small flue gas treatment layers and the primary screen structure in the prior art does not have the automatic cleaning function, and the effect of efficiently removing flue gas pollutants is achieved.
Patent Information
- Application Number
- CN202520616778.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2035-04-03
AI Technical Summary
The existing flue gas treatment devices have the flue gas treatment only for single layers or fewer layers, and lack the initial screening link or the initial screening structure does not have the automatic cleaning function, resulting in low pollutant removal efficiency.
A large smoke volume space-saving chimney reaction catalytic device is designed, including a chimney body, a treatment box, a laminate, a guide assembly and a fan. The processing box is equipped with a primary screen plate and a cam assembly. The primary screen plate is used to intercept large particles of smoke and dust. The cam assembly forms an elastic reset structure through a spring to achieve an automatic cleaning function. The laminate and the guide assembly are connected by escalators to form a multi-layer structure. When the flue gas passes through the laminate and the filler trough, it undergoes multiple catalytic reactions to remove contaminants.
Through multi-layer processing and automatic cleaning functions, the pollutant removal efficiency in flue gas is significantly improved, which can effectively treat large flue gas volume and save space.
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Figure CN222855096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue gas treatment, in particular to a chimney reaction catalytic device with large flue gas volume and space saving. Background Art
[0002] Flue gas treatment refers to the process of taking a series of treatment measures on flue gas containing pollutants generated in industrial production, energy utilization, transportation, etc. to reduce pollutant emissions so that they meet environmental emission standards or meet specific environmental quality requirements.
[0003] During the design process of the utility model, it was found that the prior art had the following problems:
[0004] Compared with some existing devices with complex structures and low space utilization, the flue gas is only processed in a single layer or a small number of layers, and the existing devices lack a primary screening link or the primary screening structure does not have an automatic cleaning function. Utility Model Content
[0005] The utility model aims to provide a chimney reaction catalytic device with large flue gas volume and space saving, so as to solve the problem in the above-mentioned background technology that the flue gas is only processed in a single layer or a small number of layers, lacks a primary screening link or the primary screening structure does not have an automatic cleaning function.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large flue gas volume and space-saving chimney reaction catalytic device, comprising a chimney body, a processing box is fixedly connected to the bottom wall of the chimney body, and layer plates are fixedly connected between the inner walls of the chimney body above the corresponding processing boxes, and the layer plates are fixedly connected by an escalator, a first guide assembly is fixedly connected to the top of the layer plates, a second guide assembly is fixedly connected to the bottom of the layer plates, a filling groove is fixedly connected to the surface of the layer plates, and a fan is fixedly connected to the inner wall of the chimney body, and the fan is located between the first guide assembly and the second guide assembly.
[0007] A primary screening plate is slidably connected between the inner walls of the processing box, a cam assembly is rotatably connected to one side of the primary screening plate, and a built-in smoke exhaust pipe is opened on the top of the processing box.
[0008] Further preferably, an external smoke inlet pipe is opened on one side of the exterior of the chimney body, and one end of the external smoke inlet pipe opening extends into the interior of the chimney body and communicates with one side of the treatment box, and an external smoke exhaust pipe is opened on the top of the chimney body.
[0009] Further preferably, the top and bottom ends of the primary screening plate are fixedly connected to the inner wall of the processing box by springs, and the primary screening plate as a whole is composed of several "V"-shaped stainless steel plates welded together, and grid-like holes are opened through the surface of the "V"-shaped plate.
[0010] Further preferably, the interior of the processing box is divided into two independent cavities by a primary screening plate, and the cam assembly is composed of a plurality of coaxially connected cams, and the primary screening plate forms an elastic reset structure on the inner wall of the processing box through the cam assembly and the spring.
[0011] Further preferably, the chimney body as a whole has a conical structure which is wider at the bottom and narrower at the top, and a plurality of groups of layer plates are arranged at equal distances, the specifications of the layer plates match the inner diameter of the chimney body at the corresponding position, and the surface of the layer plates is provided with a microporous structure, and at the same time, the surface of the layer plates is rotatably connected to a manhole plate, and the escalator is distributed at a 45° inclination between the manhole plates on the corresponding upper and lower layer plate surfaces.
[0012] Further preferably, the first guide assembly and the second guide assembly are both composed of a plurality of single plates, and the single plates are symmetrically distributed between the inner walls of the chimney body along the axis point of the chimney body, and one end of the single plate fits correspondingly with the contour of the inner wall of the chimney body, and the other end is in a "Z" shape.
[0013] Further preferably, the fan is located at both ends of the opposite side of the first guide assembly and the second guide assembly, and the first guide assembly above each layer plate is in an inverted "eight" shape as a whole, the second guide assembly below each layer plate is in an "eight" shape as a whole, and the second guide assembly is tightly fitted under the corresponding layer plate, the first guide assembly is spaced a certain distance from the top of the corresponding layer plate, and at the same time, several groups of symmetrically distributed second guide assemblies are fixedly connected to the inner wall of the chimney above the layer plate with the smallest specification.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The flue gas fully contacts with each layer of filler during the rising process. After multi-layer treatment, it can remove pollutants more fully than the existing device, improve the purification efficiency, and effectively treat large amounts of flue gas. The primary screen plate arranged in the treatment box can intercept large particles of smoke and dust, and automatically clean the mesh with the help of the cam assembly to prevent blockage. The unique structure of the first guide assembly and the second guide assembly can guide the flow direction of the flue gas, which can not only reduce the flue gas speed by blocking the rising path, but also evenly disperse the flue gas to avoid local high-speed flow. Combined with the fan, the rising speed and distribution state of the flue gas can be flexibly controlled, so that the flue gas has a more reasonable contact time with the filler. The reasonable distribution of components such as the layer plates and guide assemblies can save space while achieving the treatment of large amounts of flue gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 3This is a schematic diagram of the local structure of the chimney body of the utility model;
[0019] Figure 4 This is a schematic diagram of the internal structure of the processing box of the utility model.
[0020] In the figure: 1. chimney body; 2. processing box; 201. primary screening plate; 202. cam assembly; 203. built-in smoke exhaust pipe; 3. layer plate; 4. escalator; 5. first guide assembly; 6. second guide assembly; 7. stuffing trough; 8. fan; 9. external smoke inlet pipe; 10. external smoke exhaust pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4 The utility model provides a technical solution: a large flue gas volume and space-saving chimney reaction catalytic device, comprising a chimney body 1, a processing box 2 is fixedly connected to the inner bottom wall of the chimney body 1, a layer plate 3 is fixedly connected between the inner walls of the chimney body 1 above the corresponding processing box 2, the layer plates 3 are fixedly connected by an escalator 4, a first guide component 5 is fixedly connected above the layer plate 3, a second guide component 6 is fixedly connected to the bottom of the layer plate 3, a filling groove 7 is fixedly connected to the surface of the layer plate 3, a fan 8 is fixedly connected to the inner wall of the chimney body 1, and the fan 8 is located between the first guide component 5 and the second guide component 6.
[0023] A primary screening plate 201 is slidably connected between the inner walls of the processing box 2 , a cam assembly 202 is rotatably connected to one side of the primary screening plate 201 , and a built-in smoke exhaust pipe 203 is opened on the top of the processing box 2 .
[0024] In this embodiment, Figure 1 and Figure 2 As shown, an external smoke inlet pipe 9 is opened on one side of the chimney body 1, and one end of the external smoke inlet pipe 9 extends to the inside of the chimney body 1 and is connected with one side of the processing box 2, and an external smoke exhaust pipe 10 is opened on the top of the chimney body 1.
[0025] In this embodiment, Figure 4 As shown, the top and bottom ends of the primary screen plate 201 are fixedly connected to the inner wall of the processing box 2 through springs, and the primary screen plate 201 as a whole is composed of several "V"-shaped stainless steel plates welded together, and grid-like holes are opened through the surface of the "V"-shaped plate.
[0026] In this embodiment, Figure 4 As shown, the interior of the processing box 2 is divided into two independent cavities by the primary screening plate 201, and the cam assembly 202 is composed of a plurality of coaxially connected cams, and the primary screening plate 201 forms an elastic reset structure on the inner wall of the processing box 2 through the cam assembly 202 and the spring.
[0027] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the chimney body 1 as a whole is a conical structure that is wide at the bottom and narrow at the top, and multiple groups of layer plates 3 are arranged at equal distances. The specifications of the layer plates 3 match the inner diameter of the chimney body 1 at the corresponding position, and the surface of the layer plates 3 is provided with a microporous structure. At the same time, the surface of the layer plates 3 is rotatably connected to a manhole plate, and the escalator 4 is distributed between the manhole plates on the surfaces of the corresponding upper and lower layer plates 3 at an angle of 45°.
[0028] In this embodiment, Figure 1 and Figure 3 As shown, the first guide assembly 5 and the second guide assembly 6 are both composed of a plurality of single plates, and the single plates are symmetrically distributed between the inner walls of the chimney body 1 along the axis point of the chimney body 1, and one end of the single plate is in correspondence with the contour of the inner wall of the chimney body 1, and the other end is in a "Z" shape.
[0029] In this embodiment, Figure 2 As shown, the fan 8 is located at both ends of the opposite side of the first guide assembly 5 and the second guide assembly 6, and the first guide assembly 5 above each layer plate 3 is in an inverted "eight" shape as a whole, and the second guide assembly 6 below each layer plate 3 is in an "eight" shape as a whole, and the second guide assembly 6 is tightly fitted under the corresponding layer plate 3. The first guide assembly 5 is spaced a certain distance from the corresponding layer plate 3 above, and at the same time, the inner wall of the chimney body 1 is fixedly connected with several groups of symmetrically distributed second guide assemblies 6 above the corresponding layer plate 3 with the smallest specifications.
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the large flue gas volume and space-saving chimney reaction catalytic device, when in use, works as follows:
[0031] First, the external smoke inlet pipe 9 on one side of the chimney body 1 can be connected to the external smoke source that needs to be treated, and the smoke enters the treatment box 2 through the external smoke inlet pipe 9. A primary screen plate 201 is arranged in the treatment box 2. The primary screen plate 201 first contacts the smoke, and the fine mesh holes on its surface can intercept large particles of smoke in the smoke. At the same time, the interior of the treatment box 2 is divided into two independent chambers by the primary screen plate 201, and the built-in smoke exhaust pipe 203 is located above the outer cavity area. When the smoke passes through the primary screen plate 201, the cam assembly 202 rotates, and the spring structure is used to make the primary screen plate 201 vibrate back and forth, thereby adjusting the mesh holes on the surface of the primary screen plate 201. The holes are cleaned to prevent the mesh from being blocked. The smoke filtered by the primary screening plate 201 is discharged from the built-in smoke exhaust pipe 203 on the top of the processing box 2. The smoke discharged from the built-in smoke exhaust pipe 203 flows upward and contacts the upper layer plate 3. The layer plates 3 are arranged in multiple groups at equal distances. The specifications match the inner diameter of the chimney body 1 at the corresponding position. The surface is provided with a microporous structure. The filling groove 7 is a through structure, which is connected with the micropores of the layer plate 3 and is distributed along the corresponding surface diameter of the layer plate 3. The filler is laid inside. The filler can be honeycomb activated carbon. The activated carbon has good adsorption performance and can effectively adsorb harmful substances in the smoke. In the process of flue gas flowing upward, it will pass through the micropores of the layer plate 3 and fully contact the filler in the filler groove 7. Under the action of the filler, a catalytic reaction will occur to remove some pollutants in the flue gas. A first guide component 5 in the shape of an inverted "eight" is fixedly connected to the top of each layer plate 3, and a second guide component 6 in the shape of an "eight" is fixedly connected to the bottom. The first guide component 5 and the second guide component 6 play a role in guiding the flow direction of the flue gas. On the one hand, the combined structure of the two will hinder the rising path of the flue gas. When the flue gas passes through these individual plates, it needs to constantly change the flow direction, thereby consuming part of the kinetic energy. , so that the rising speed is reduced. On the one hand, since the first guide component 5 and the second guide component 6 evenly disperse the smoke, the flow of the smoke is more stable, avoiding the occurrence of local high-speed flow. Combined with the fan 8 at both ends of the opposite side, when the fan 8 is turned on, the wind force it provides causes the smoke to continue to flow upward, and cooperates with the first guide component 5 and the second guide component 6 to control the rising speed and distribution state of the smoke. For example, when the smoke needs to have a longer contact with the filler, the fan 8 can appropriately reduce the wind force, and at the same time, the first guide component 5 and the second guide component 6 further reduce the smoke speed and prolong the reaction time;When the processing process needs to be accelerated, the fan 8 can increase the wind force, but the first guide assembly 5 and the second guide assembly 6 can still ensure that the smoke rises evenly and stably to avoid a chaotic flow state. The first guide assembly 5, the second guide assembly 6 and the fan 8 of each layer work together to treat the smoke in layers, further improving the treatment effect. The smoke after multi-layer treatment finally rises to the top of the chimney body 1, and is discharged from the external smoke exhaust pipe 10 at the top of the chimney body 1 under the guidance of the top multiple groups of symmetrically distributed second guide assemblies 6. At this time, the pollutant content in the discharged smoke has been greatly reduced. When it is necessary to replace the filler inside the filler slot 7 on a daily basis, the staff can enter the furnace body through the door panel set outside the chimney body 1, and reach the corresponding layer 3 with the help of the escalator 4 and the manhole plate set on the layer 3, and replace the filler and perform equipment maintenance. The escalator 4 is distributed between the manhole plates on the corresponding upper and lower layers 3 at a 45° inclination, which is convenient for the staff to move between each layer. ;
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A large flue gas volume and space-saving chimney reaction catalytic device, comprising a chimney body (1), characterized in that: The bottom wall of the chimney body (1) is fixedly connected to a treatment box (2); a layer plate (3) is fixedly connected between the inner walls of the chimney body (1) above the corresponding treatment box (2); the layer plates (3) are fixedly connected via an escalator (4); a first guide assembly (5) is fixedly connected above the layer plates (3); a second guide assembly (6) is fixedly connected to the bottom of the layer plates (3); a filling groove (7) is fixedly connected to the surface of the layer plates (3); a fan (8) is fixedly connected to the inner wall of the chimney body (1); and the fan (8) is located between the first guide assembly (5) and the second guide assembly (6); A primary screening plate (201) is slidably connected between the inner walls of the processing box (2), a cam assembly (202) is rotatably connected to one side of the primary screening plate (201), and a built-in smoke exhaust pipe (203) is provided at the top of the processing box (2).
2. A large flue gas volume and space-saving chimney reaction catalytic device according to claim 1, characterized in that: An external smoke inlet pipe (9) is provided on one side of the exterior of the chimney body (1), and one end of the external smoke inlet pipe (9) extends into the interior of the chimney body (1) and is connected to one side of the treatment box (2), and an external smoke exhaust pipe (10) is provided on the top of the chimney body (1).
3. The large flue gas volume and space-saving chimney reaction catalytic device according to claim 1 is characterized by: The top and one end of the bottom of the primary screening plate (201) are fixedly connected to the inner wall of the processing box (2) via springs, and the primary screening plate (201) is composed of a plurality of "V"-shaped stainless steel plates welded together, and grid-like holes are provided through the surface of the "V"-shaped plate.
4. The large flue gas volume and space-saving chimney reaction catalytic device according to claim 1 is characterized by: The interior of the processing box (2) is divided into two independent cavities by the primary screening plate (201), the cam assembly (202) is composed of a plurality of coaxially connected cams, and the primary screening plate (201) forms an elastic reset structure on the inner wall of the processing box (2) through the cam assembly (202) and a spring.
5. The large flue gas volume and space-saving chimney reaction catalytic device according to claim 1 is characterized by: The chimney body (1) is generally in the form of a conical structure that is wider at the bottom and narrower at the top, and a plurality of layers (3) are arranged at equal distances, the specifications of the layers (3) match the inner diameter of the chimney body (1) at the corresponding position, and the surface of the layers (3) is provided with a microporous structure, and at the same time, the surface of the layers (3) is rotatably connected to a manhole plate, and the escalator (4) is distributed between the manhole plates on the surfaces of the corresponding upper and lower layers (3) at an inclination of 45 degrees.
6. The large flue gas volume and space-saving chimney reaction catalytic device according to claim 1 is characterized by: The first guide assembly (5) and the second guide assembly (6) are both composed of a plurality of single plates, and the single plates are symmetrically distributed between the inner walls of the chimney body (1) along the axis point of the chimney body (1), and one end of the single plate is correspondingly fitted with the contour of the inner wall of the chimney body (1), and the other end is in a "Z" shape.
7. The large flue gas volume and space-saving chimney reaction catalytic device according to claim 1 is characterized by: The fan (8) is located at two ends of opposite sides of the first guide assembly (5) and the second guide assembly (6), and the first guide assembly (5) above each layer plate (3) is in an inverted "eight" shape as a whole, and the second guide assembly (6) below each layer plate (3) is in an "eight" shape as a whole, and the second guide assembly (6) is tightly fitted below its corresponding layer plate (3), and the first guide assembly (5) is spaced a certain distance from the top of the corresponding layer plate (3), and at the same time, the inner wall of the chimney body (1) is fixedly connected to a plurality of groups of symmetrically distributed second guide assemblies (6) above the layer plate (3) with the smallest corresponding specification.