Plough share mixer
By designing a plowshare mixer with a removable movable end cap and a first cleaning device, the problems of low cleaning efficiency and poor effect of existing agitating equipment are solved, and the effect of rapid cleaning and efficient residue removal is achieved.
Patent Information
- Application Number
- CN202421885124.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing mixing equipment is inefficient and has poor effect during cleaning, and the equipment structure is fixed, making it difficult to thoroughly clean corners and other locations, making it difficult to remove residues.
A plowshare mixer is designed, including a removable movable end cap and a first cleaning device, through the connection of the spindle to the movable end cap, to achieve the overall removal of the agitator device for rapid cleaning. The first cleaning device sprays the cleaning liquid into the cylinder body, rinses the agitator device to ensure the cleaning effect.
It realizes rapid cleaning of the agitating equipment, improves cleaning efficiency and effect, ensures cleaning of the inner surface of the equipment, and reduces the presence of residues.
Smart Images

Figure CN222855142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring equipment, in particular to a ploughshare mixer. Background Art
[0002] At present, most of the equipment used for material stirring and mixing on the market adopts vertical or horizontal fixed containers for material stirring and mixing. The two ends of the container are fixed or one end is fixed, and the other end is connected by a flange. The stirring parts are designed as an integral structure, and the entire equipment cannot be quickly disassembled for cleaning. When it is necessary to clean the inside of the equipment, it is necessary to manually enter the equipment through the inspection port to wipe and rinse, which is time-consuming and labor-intensive, and also poses a safety hazard.
[0003] On the other hand, most of the stirring parts inside the equipment are fixed with screws to form a split connection structure. As the characteristics of the stirring materials are complex, some viscous materials or materials that need to be sprayed with liquid make it easy for the materials to stick to the wall during the mixing and discharging process. Residual substances are easy to stick between the stirring parts of the split structure and are not easy to remove. At the same time, due to the fixed structure at both ends of the horizontal equipment, it is impossible to thoroughly clean the corners of the equipment and the cleanliness of the inner surface of the equipment cannot be guaranteed. Although the vertical equipment has fewer sanitary dead corners and low residue, the overall appearance of the vertical equipment is high, the plant space requirements are high, and it is not convenient for cleaning operations. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a plowshare mixer in order to overcome the defects of poor efficiency and poor cleaning effect of the stirring equipment in the prior art when cleaning.
[0005] The utility model solves the above technical problems through the following technical solutions:
[0006] A plowshare mixer is used for material mixing. The plowshare mixer comprises a cylinder, end covers arranged at both ends of the cylinder and a stirring device arranged in the cylinder. The stirring device comprises a main shaft, a plurality of plowshares and a plow handle connected to the main shaft and the plowshares. The end cover comprises a movable end cover which is detachably connected to one end of the cylinder and can move in the axial direction. One end of the main shaft is connected to the movable end cover. The main shaft, the plow handle and the plowshare are welded to each other.
[0007] At least one first cleaning device is provided on the outer surface of the cylinder, and part of the first cleaning device extends into the inner cavity of the cylinder. The first cleaning device is used to connect to an external cleaning liquid source and spray the cleaning liquid into the inner cavity of the cylinder.
[0008] In this solution, the plowshare mixer is connected to the movable end cover through one end of the main shaft, and the movable end cover is detachably connected to one end of the barrel and can move axially, so that the movable end cover can drive the main shaft to move, and the entire stirring device is moved out of the barrel as a whole for quick cleaning, which is convenient for customers to clean the equipment as a whole, truly meets the requirements of the sanitation level, and at the same time improves the cleaning efficiency, and is also convenient for removing the residual materials between the various components of the cleaning stirring device, thereby improving the cleaning effect. The main shaft, the plow handle and the plowshare are welded to each other, and it is not easy to leave residual materials at the connection, and the cleaning is cleaner. Through the above-mentioned first cleaning device, before the stirring device is moved out of the barrel as a whole, the first cleaning device can spray cleaning liquid into the barrel and rinse the stirring device, so as to avoid the cleaning liquid splashing out of the outside of the plowshare mixer and increase the cleaning workload. By using the first cleaning device to spray in the barrel and clean the stirring device that is moved out as a whole outside the barrel, the combination of these two cleaning methods realizes the quick cleaning of spraying in the barrel and moving out of the barrel as a whole, improves the cleaning efficiency, and can also clean and remove the residual materials between the components of the stirring device, thereby improving the cleaning effect.
[0009] Preferably, the first cleaning device is rotatably connected to the outer wall of the cylinder.
[0010] In this solution, the first cleaning device is rotatably connected to the outer wall of the cylinder, so that the first cleaning device can spray cleaning liquid into the cylinder at different inclination angles, thereby expanding the cleaning range and improving the cleaning effect.
[0011] Preferably, the first cleaning device comprises a plurality of cleaning pipes, and the plurality of cleaning pipes extend into the inner cavity of the barrel from different positions of the barrel;
[0012] And / or, a rotating nozzle is installed at the end of the first cleaning device extending into the cylinder, and the rotating nozzle includes a plurality of nozzles with different spraying directions.
[0013] In this solution, the first cleaning device extends into the cylinder from different positions of the cylinder through multiple cleaning pipes, thereby increasing the cleaning range. The end of the first cleaning device extending into the cylinder is equipped with the above-mentioned rotating nozzle, which also increases the cleaning range, thereby improving the cleaning efficiency and cleaning effect.
[0014] Preferably, one end of the main shaft is connected to the movable end cover via a movable bolt.
[0015] In this solution, the movable bolts are used to ensure that the movable end cover will not be pulled out during the operation of the plowshare mixer; and when cleaning is required, the movable bolts can be easily removed to separate the movable end cover from the cylinder.
[0016] Preferably, the plowshare mixer also includes a base, the barrel is arranged on the base, and the base is also provided with a slider and a slide rail that slide with each other, the movable end cover is connected to the slider, and the slide rail is parallel to the main axis.
[0017] In this solution, the movable end cover can be moved smoothly through the sliding cooperation between the slider and the slide rail, so that the stirring device can be moved out of the cylinder as a whole.
[0018] Preferably, the end cover also includes a fixed end cover which is detachably connected to the other end of the cylinder and fixed in position, the fixed end cover is connected to the driving mechanism, and the output shaft of the driving mechanism passes through the fixed end cover and is pluggably connected to the other end of the main shaft.
[0019] In this solution, the other end of the main shaft is connected to the output shaft of the driving mechanism in a pluggable manner, which makes the disassembly between the main shaft and the driving mechanism simple and convenient for cleaning the other end of the main shaft (i.e., the end connected to the driving mechanism).
[0020] Preferably, a square socket is provided at one end of the main shaft close to the fixed end cover, and a square plug is provided at the end of the output shaft, and the plug is pluggably connected to the socket.
[0021] In this solution, the pluggable connection between the plug and the socket enables the pluggable connection between the main shaft and the drive mechanism. The square matching connection structure is adopted, and the drive mechanism realizes the motion transmission of the main shaft.
[0022] Preferably, a detachably connected discharging device is provided at the bottom of the cylinder, and a connecting hole is provided on the discharging box of the discharging device. The connecting hole can be selectively connected to a second cleaning device or a plug. The second cleaning device extends from the connecting hole into the inner cavity of the discharging box when used for cleaning, and a rotatable cleaning ball is provided at the extending end of the second cleaning device; the plug is used to block the connecting hole when discharging.
[0023] In this solution, the discharging device is detachably connected to the bottom of the cylinder to form a separate connection structure, which is convenient for the later maintenance and care of the ploughshare mixer. The second cleaning device extends into the inner cavity of the discharging box, and a rotatable cleaning ball is arranged at the end thereof, so that various components in the discharging box can be cleaned.
[0024] Preferably, the cylinder is also provided with an inspection port, and the inspection port is detachably connected to the cylinder;
[0025] And / or, both ends of the main shaft are provided with gas sealing devices on the outside of the end cover, and the gas sealing devices include a mounting seat, a pressure cover, two sealing seats and a sealing ring, and the fasteners pass through the pressure cover and the mounting seat in sequence to be connected to the end cover, and the two sealing seats are arranged in a sealing cavity formed by the mounting seat and the pressure cover, and the sealing cavity is connected to external compressed air, and the sealing ring is arranged between the two sealing seats and is sleeved on the main shaft, and the sealing ring is loosely matched with the sealing seat to form a sealing channel connected to the sealing cavity and the inner cavity of the cylinder.
[0026] In this solution, the parts in the cylinder can be cleaned through the inspection port, and it can also be used to observe the operation of the equipment and inspect the equipment. Through the above-mentioned gas sealing device, compressed air is input through the sealing cavity and the sealing channel to prevent the leakage of powder and granular materials in the cylinder, thereby playing a sealing role. At the same time, the gas sealing structure is arranged on the outside of the end cover, and the parts of the gas sealing structure are split in half, which is very simple to install and disassemble, and avoids the generation of microorganisms and contamination of materials by residual materials.
[0027] Preferably, the ploughshare mixer further comprises a bearing seat arranged outside the two end covers.
[0028] The two ends of the main shaft pass through the end covers respectively and are connected to the bearing seats, and the two bearing seats are respectively connected to the corresponding end covers; the bearing seat is an integral casting.
[0029] In this solution, the bearing seats supporting both ends of the main shaft are integrally cast, and their surfaces are more concise and beautiful. The simple appearance of the structure is more convenient to clean, and gaps that cannot be cleaned are avoided.
[0030] The positive and progressive effect of the utility model is that the plowshare mixer can move the entire stirring device out of the barrel for quick cleaning, and has a larger operating space for quick flushing, which improves the cleaning efficiency, and is also convenient for removing residual materials between the various components of the stirring device for cleaning, thereby improving the cleaning effect. The main shaft, the plow handle and the plowshare are welded to each other, and it is not easy to leave residual materials at the connection, so that cleaning is cleaner. Through the above-mentioned first cleaning device, before the stirring device is moved out of the barrel as a whole, the first cleaning device can spray cleaning liquid into the barrel and flush the stirring device, thereby avoiding the cleaning liquid splashing out of the outside of the plowshare mixer and increasing the cleaning workload. By using the first cleaning device to spray in the barrel and clean the stirring device that is moved out of the barrel as a whole, the combination of these two cleaning methods realizes quick cleaning combining spraying in the barrel and moving the whole device out of the barrel, thereby improving the cleaning efficiency, and can also clean and remove residual materials between the components of the stirring device, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the three-dimensional structure of the plowshare mixer according to an embodiment of the utility model.
[0032] Figure 2 It is a top view of the plowshare mixer according to an embodiment of the present utility model.
[0033] Figure 3 It is a front view of the structure of the inspection port according to an embodiment of the utility model.
[0034] Figure 4 It is a side view of the structure of the inspection port according to an embodiment of the utility model.
[0035] Figure 5 This is a schematic structural diagram of the connection between the stirring device and the motor output shaft in an embodiment of the utility model.
[0036] Figure 6 It is a side view of the stirring device according to an embodiment of the present utility model.
[0037] Figure 7 This is a schematic structural diagram of a stirring device and a motor output shaft separated in an embodiment of the utility model.
[0038] Figure 8 It is a schematic structural diagram of a gas sealing device according to an embodiment of the utility model.
[0039] Fig. 9 It is a side structural schematic diagram of a gas sealing device according to an embodiment of the utility model.
[0040] Fig.10 It is a schematic structural diagram of a crushing device according to an embodiment of the utility model.
[0041] Fig.11 This is a schematic structural diagram of the discharging device of an embodiment of the utility model (viewpoint one).
[0042] Fig.12 This is a schematic structural diagram of the discharging device of an embodiment of the utility model (viewpoint two).
[0043] Fig.13 It is a structural schematic diagram of the spindle braking and positioning device according to an embodiment of the utility model.
[0044] Description of reference numerals:
[0045] Driving mechanism 1
[0046] Output shaft of motor 15
[0047] Plug 151
[0048] Cylinder 2
[0049] End cap 3
[0050] Movable end cover 31
[0051] Fixed end cap 32
[0052] Union bolt 33
[0053] Stirring device 4
[0054] Spindle 41
[0055] JACK 411
[0056] Plowshare 42
[0057] Plow handle 43
[0058] Scraper 44
[0059] Bearing seat 5
[0060] First cleaning device 6
[0061] Cleaning pipe 61
[0062] Base 7
[0063] Slider 71
[0064] Slide 72
[0065] Discharging device 8
[0066] Discharge box 81
[0067] Communication hole 82
[0068] Second cleaning device 83
[0069] Plug 84
[0070] Mounting Block 85
[0071] Discharge valve plate 86
[0072] Inspection port 9
[0073] Fixture 91
[0074] O-ring 92
[0075] Support 93
[0076] Knife plate 94
[0077] Door opening shaft 95
[0078] Shield 96
[0079] Safety switch 97
[0080] Hexagonal mounting seat 98
[0081] Torsion spring 99
[0082] Sliding bearing 100
[0083] Gas sealing device 10
[0084] Mount 101
[0085] Gland 102
[0086] Sealing seat 103
[0087] Sealing ring 104
[0088] Sealed chamber 105
[0089] Sealed channel 106
[0090] Photoelectric sensor 11
[0091] Air pressure butterfly brake 12
[0092] Claw plate 13
[0093] Crushing device 14
[0094] Flying knife motor 141
[0095] Flying Knife 142
[0096] Flying knife shaft 143 DETAILED DESCRIPTION
[0097] A preferred embodiment is given below, and the present invention is described more clearly and completely in conjunction with the accompanying drawings.
[0098] This embodiment provides a plowshare mixer, which is used for material mixing and can achieve the function of rapid cleaning.
[0099] like Figure 1 As shown, the plowshare mixer includes a barrel 2, end covers 3 arranged at both ends of the barrel 2 and a stirring device 4 arranged in the barrel 2, the stirring device 4 includes a main shaft 41, a plurality of plowshares 42 and a plow handle 43 connected to the main shaft 41 and the plowshare 42, the end cover 3 includes a movable end cover 31 which is detachably connected to one end of the barrel 2 and can move axially, one end of the main shaft 41 is connected to the movable end cover 31, and the main shaft 41, the plow handle 43 and the plowshare 42 are welded to each other; at least one first cleaning device 6 is provided on the outer surface of the barrel 2, and part of the first cleaning device 6 extends into the inner cavity of the barrel 2, and the first cleaning device 6 is used to connect to an external cleaning liquid source and spray the cleaning liquid into the inner cavity of the barrel 2.
[0100] Specifically, in this embodiment, the plowshare mixer adopts a horizontal O-shaped structure design of the cylinder 2 as a whole, and the vertical plates at both ends are thickened. After the equipment wallboard and the cylinder 2 are assembled for the first time, the stopper mounting holes on the wallboards at both ends are processed by hanging boring. The integrated hanging boring process can ensure the concentricity of the mounting shaft holes at both ends of the equipment. After the main shaft 41 of the equipment is installed, the runout of the shaft is ≤0.1mm, and the overall operation of the equipment is more stable. The cylinder 2 is a cylindrical metal cylinder, and the main shaft 41, plowshare 42 and plow handle 43 of the stirring device 4 are also metal parts. The plowshare 42 is composed of two symmetrical plowshares, and there is a scraper 44 at each end of the left and right ends of the main shaft 41 (that is, half of the plowshare 42 is a plowshare), and the scraper 44 is close to the surface of the end cover 3 on the left and right sides. The main shaft 41, the plow handle 43 and the plowshare 42 are welded to each other, and there are no screws inside the entire equipment. All components adopt a fully welded structure to avoid material residues and bacterial growth caused by the previous installation with screws. The plowshare structure can extrude and fully blend, sprinkle and diffuse the materials during the mixing process. The movement trajectories of the powder and granular materials in the mixing device are crisscrossed and collide with each other, generating strong vortices to achieve the desired mixing effect. One end of the cylinder 2 is a removable and axially movable movable end cover 31, and the other end of the cylinder 2 is a removable but relatively fixed fixed end cover 32. The movable end cover 31 can drive the main shaft 41 to move, and the entire stirring device 4 is moved out of the cylinder 2 for cleaning. The first cleaning device 6 is specifically a pipe fitting for spraying cleaning liquid, and the nozzle part is inserted into the cylinder 2 to spray cleaning liquid. The plowshare 42 mixer is also provided with a water receiving trough (not shown in the figure), and the sewage cleaned by the first cleaning device 6 in the cylinder 2 and the sewage cleaned by the stirring device 4 as a whole moved out of the cylinder 2 are discharged through the water receiving trough. In other embodiments, both ends of the cylinder 2 can also be movable end covers 31.
[0101] The plowshare mixer is connected to the movable end cover 31 through one end of the main shaft 41, and the movable end cover 31 is detachably connected to one end of the cylinder 2 and can move axially, so that the movable end cover 31 can drive the main shaft 41 to move, and the entire stirring device 4 is moved out of the cylinder 2 for quick cleaning. There is a larger operating space for quick flushing, which improves the cleaning efficiency and is also convenient for removing residual materials between the various components of the cleaning stirring device 4, thereby improving the cleaning effect. The main shaft 41, the plow handle 43 and the plowshare 42 are welded to each other, and it is not easy to leave residual materials at the connection, so that cleaning is cleaner. Through the above-mentioned first cleaning device 6, before the stirring device 4 is moved out of the cylinder 2 as a whole, the first cleaning device 6 can spray cleaning liquid into the cylinder 2 to flush the stirring device 4, thereby avoiding the cleaning liquid splashing out of the outside of the plowshare mixer and increasing the cleaning workload. By using the first cleaning device 6 to spray inside the cylinder 2 and cleaning the stirring device 4 that is removed as a whole outside the cylinder 2, the combination of these two cleaning methods realizes the combination of spraying inside the cylinder and rapid cleaning by removing the entire device outside the cylinder, thereby improving the cleaning efficiency, and can also clean and remove residual materials between the components of the stirring device 4, thereby improving the cleaning effect.
[0102] Among them, Figure 1 As shown, the first cleaning device 6 includes two cleaning pipes 61, and the two cleaning pipes 61 extend into the inner cavity of the barrel 2 from different positions of the barrel 2; and / or, a rotating nozzle (not shown in the figure) is installed at the end of the first cleaning device 6 extending into the barrel 2, and the rotating nozzle includes a plurality of nozzles with different spraying directions. The first cleaning device 6 extends into the barrel 2 from different positions of the barrel 2 through a plurality of cleaning pipes 61, thereby increasing the cleaning range. The above-mentioned rotating nozzle is installed at the end of the first cleaning device 6 extending into the barrel 2, thereby increasing the cleaning range, thereby improving the cleaning efficiency and cleaning effect.
[0103] In other embodiments, the first cleaning device 6 may have different structural forms, and the number of the entire first cleaning device 6 or the number of cleaning pipes 61 may be adjusted accordingly as needed; when there are multiple cleaning pipes 61, there may be no rotating nozzle; conversely, if a rotating nozzle is already provided, there may be only one cleaning pipe 61.
[0104] In other embodiments, the first cleaning device 6 and the outer wall of the cylinder 2 can also be rotatably connected. For example, the cleaning pipe 61 of the first cleaning device 6 is connected to the cylinder 2 by a rotating connection similar to a universal wheel, so that the first cleaning device 6 can spray cleaning liquid into the cylinder 2 at different inclination angles, thereby expanding the cleaning range and improving the cleaning effect.
[0105] One end of the main shaft 41 is connected to the movable end cover 31 through a live bolt 33. The live bolt 33 ensures that the movable end cover 31 will not be pulled out during the operation of the plowshare mixer; and when cleaning is required, the live bolt 33 can be easily removed to separate the movable end cover 31 from the cylinder 2.
[0106] Among them, Figure 1 As shown, the plowshare mixer also includes a base 7, the barrel 2 is arranged on the base 7, and the base 7 is also provided with a slider 71 and a slide rail 72 that slide with each other, the movable end cover 31 is connected to the slider 71, and the slide rail 72 is parallel to the main shaft 41. Through the sliding cooperation between the slider 71 and the slide rail 72, the movable end cover 31 can be moved smoothly, and the stirring device 4 can be moved out of the barrel 2 as a whole.
[0107] The base 7 adopts an arched bracket design, the arched bracket is spliced with plates, and the equipment body is connected and installed with the base 7 to ensure that the overall operation is stable and the shape is beautiful during high-power operation.
[0108] like Figure 2 and Fig.13 As shown, the plowshare mixer also includes a main shaft 41 braking and positioning device, whose main components include a photoelectric sensor 11, an air-compressed butterfly brake 12, a claw plate 13, a main shaft 41, a bearing seat 5 and other components. The claw plate 13 is installed at the tail end shaft of the movable end cover 31. The claw plate 13 is provided with a long and a short sensing edge strip distributed at 90°, and is equipped with a corresponding photoelectric sensor 11. When the main shaft 41 needs to be shut down, the speed of the main shaft 41 is slowly reduced to a certain range through the control of the frequency converter, and then the air-compressed butterfly brake 12 is used to completely stop the main shaft 41 to achieve shutdown, while ensuring that the pulling and cleaning of the main shaft 41 will not interfere with the flying knife 142 component of the crushing device 14.
[0109] The end cover 3 further includes a fixed end cover 32 which is detachably connected to the other end of the cylinder 2 and fixed in position. The fixed end cover 32 is connected to the driving mechanism 1. The output shaft of the driving mechanism 1 passes through the fixed end cover 32 and is pluggably connected to the other end of the main shaft 41. The other end of the main shaft 41 is pluggably connected to the output shaft of the driving mechanism 1, so that the disassembly between the main shaft 41 and the driving mechanism 1 is simple, and the other end of the main shaft 41 (i.e., the end connected to the driving mechanism 1) is convenient for cleaning.
[0110] Among them, Figure 5-7 As shown, a square socket 411 is provided at one end of the main shaft 41 close to the fixed end cover 32, and a square plug 151 is provided at the end of the output shaft, and the plug 151 is pluggable connected to the socket 411. Through the pluggable connection between the plug 151 and the socket 411, the main shaft 41 is pluggable connected to the drive mechanism 1. With the square matching connection structure, the drive mechanism 1 realizes the motion transmission of the main shaft 41.
[0111] Among them, Fig.11 and Fig.12 As shown, the bottom of the cylinder 2 is provided with a discharging device 8 that can be detachably connected. The discharging device 8 includes a discharging box 81, a mounting seat 101, a discharging valve plate 86 and other components. The mounting seat 101 fixes the discharging box 81 on the cylinder 2, and the discharging valve plate 86 controls the opening or closing of the discharging. The discharging box 81 is provided with a connecting hole 82, and the connecting hole 82 can be selectively connected to the second cleaning device 83 or the plug 84. The second cleaning device 83 is used to extend from the connecting hole 82 into the inner cavity of the discharging box 81 during cleaning. The second cleaning device 83 is provided with a rotatable cleaning ball at the end where it extends into the connecting hole; the plug 84 is used to block the connecting hole 82 during discharging. The discharging device 8 is detachably connected to the bottom of the cylinder 2 to form a separate connection structure, which is convenient for the later maintenance and maintenance of the plowshare mixer. The second cleaning device 83 extends into the inner cavity of the discharging box 81, and a rotatable cleaning ball is provided at its end, so that the components in the discharging box 81 can be cleaned.
[0112] The whole equipment of the plowshare mixer is designed with a rotating cleaning ball, a water receiving trough, etc. for cleaning the barrel 2, the stirring device 4 and the discharging device 8. The equipment can be automatically cleaned online, and the sewage flows into the designated sewage outlet through the water receiving trough to avoid polluting the workshop.
[0113] like Figure 1 , 3 As shown in Figures 4 and 5, an inspection port 9 is also provided on the cylinder 2, and the inspection port 9 is detachably connected to the cylinder 2. Specifically, in this embodiment, the discharge port and the inspection port 9 of the cylinder 2 corresponding to the discharge device 8 are both cut by the wire cutting process, and the discharge door plate and the inspection door plate are consistent with the inner wall of the cylinder 2. There is no dead angle in the mixing process of the material, which improves the mixing uniformity of the equipment and reduces the residual material in the equipment to less than 2‰. The inspection door plate is engraved with a dovetail groove and equipped with an O-ring 92. After the clamp 91 is pressed, it ensures that the inner wall of the cylinder 2 is on the same arc surface, and there is no dead angle in the mixing process of the equipment, and there is no residue when discharging. A safety switch 97, a torsion spring 99 and a sliding bearing 100 are provided at the hinge switch to ensure that the opening and closing of the inspection door plate are flexible and easy. At the same time, a safety switch 97 is provided on the outside of the door plate. When the inspection door component is opened, the equipment stops running to ensure the safety of life during maintenance and cleaning.
[0114] like Figure 1 and Figure 8As shown, both ends of the main shaft 41 are provided with gas sealing devices 10 on the outside of the end cover 3, and the gas sealing device 10 comprises a mounting seat 101, a pressure cover 102, two sealing seats 103 and a sealing ring 104. The sealing ring 104 is made of special latex with good elasticity and wear resistance; the pressure cover 102 is provided with a gas nozzle interface, and the air pressure generated in the seal causes the sealing ring 104 to be compressed and tightly hold the main shaft 41, so as to prevent the leakage of powder and granular bodies. The fasteners pass through the pressure cover 102 and the mounting seat 101 in turn and are connected to the end cover 3. The two sealing seats 103 are arranged in a sealing cavity 105 formed by the mounting seat 101 and the pressure cover 102, and the sealing cavity 105 is connected to the external compressed air. The sealing ring 104 is arranged between the two sealing seats 103 and is sleeved on the main shaft 41. The sealing ring 104 and the sealing seat 103 are clearance-matched to form a sealing channel 106 connected to the sealing cavity 105 and the inner cavity of the cylinder 2.
[0115] The inspection port 9 can also be used to clean the components in the cylinder 2, and can also be used to observe the operation of the equipment and inspect the equipment. Through the above-mentioned gas sealing device 10, compressed air is input through the sealing chamber 105 and the sealing channel 106 to prevent the leakage of powder and granular materials in the cylinder 2, thereby playing a sealing role. At the same time, the gas sealing structure is arranged on the outside of the end cover 3, and its various parts are split in half, that is, the space between the mounting seat 101 and the pressure cover 102, between the two sealing seats 103, and between the sealing seat 103 and the sealing ring 104 are all split structures, such as Fig. 9 As shown, from the end face of the gas sealing structure, the parts of the gas sealing structure are annular structures, which are split in half relative to the main shaft 41. The gas sealing structure can be disassembled and the fasteners can be removed, and the gland 102 can be separated from the mounting seat 101, and the two sealing seats 103 and the sealing ring 104 can also be separated without disassembling the sealing structure as a whole. Therefore, the installation and disassembly are very simple, and it is easy to clean, avoiding the generation of microorganisms and contamination of materials by residual materials.
[0116] Among them, Figure 1 As shown, the plowshare mixer also includes a bearing seat 5 arranged outside the two end covers 3. The two ends of the main shaft 41 pass through the end covers 3 and are connected to the bearing seat 5. The two bearing seats 5 are respectively connected to the corresponding end covers 3; the bearing seat 5 is an integral casting. The conventional reinforcing rib plate and seat bearing design at both ends of the wall panel of the equipment are eliminated. The bearing seat 5 supporting the two ends of the main shaft 41 adopts an integral casting, and its surface is more concise and beautiful. The simple appearance of the structure is more convenient to clean, reducing the previous situation of dust falling on the rib plate and being difficult to clean, and avoiding places where the gap cannot be cleaned. At the same time, the cast bearing seat 5 adopts a closed structure design, which also meets the current high requirements of the pharmaceutical and food industries for mixing equipment.
[0117] like Figure 2 and Fig.10As shown, two crushing devices 14 are also provided on the cylinder 2, and the crushing device 14 is installed at the oblique lower position of the cylinder 2. The crushing device 14 includes a flying knife motor 141 arranged on the outside of the container, a plurality of flying knives 142 arranged inside the container, and a flying knife shaft 143 connecting the flying knives 142 and the flying knife motor 141; the flying knife shaft 143 and the axis of the flying knife motor 141 are the same axis, which can ensure the concentricity during high-speed rotation. The flying knives 142 are designed in several groups, and every two pieces are distributed in a cross. When the material passes through the range of the flying knife blades, it will be instantly crushed and scattered by its high-speed rotation, so that the uniformity of material mixing is optimized.
[0118] When in use, the ploughshare mixer drives the main shaft 41 of the equipment to rotate through the driving device, and the main shaft 41 makes a circular motion in the specified direction. The multiple sets of flying knives 142 on the cylinder 2 are embedded in the material and rotate at high speed; the material in the cylinder 2 is thrown up by the strong action of the ploughshare 42, and a part of the material makes a circular motion along the cylinder wall, while the other part of the material is thrown toward the center of the cylinder 2 or scattered toward the two ends of the cylinder 2 along the normal direction of the ploughshare 42; at the same time, when the material flows through the high-speed rotating flying knives 142, it is sheared and strongly diffused at high speed, and the materials collide with each other in the powder and particle mixing equipment, generating strong eddy currents, and achieving uniform mixing in a very short time.
[0119] Although the specific implementations of the utility model are described above, those skilled in the art should understand that this is only an example, and the protection scope of the utility model is defined by the attached claims. Those skilled in the art can make various changes or modifications to these implementations without departing from the principle and essence of the utility model, but these changes and modifications fall within the protection scope of the utility model.
Claims
1. A plowshare mixer for mixing materials, comprising a cylinder, end covers arranged at both ends of the cylinder and a stirring device arranged in the cylinder, wherein the stirring device comprises a main shaft, a plurality of plowshares and a plow handle connected to the main shaft and the plowshares, characterized in that: The end cover comprises a movable end cover which is detachably connected to one end of the cylinder and can move in the axial direction, one end of the main shaft is connected to the movable end cover, and the main shaft, the plow handle and the plowshare are welded to each other; At least one first cleaning device is provided on the outer surface of the cylinder, and part of the first cleaning device extends into the inner cavity of the cylinder. The first cleaning device is used to connect to an external cleaning liquid source and spray the cleaning liquid into the inner cavity of the cylinder.
2. The ploughshare mixer according to claim 1, characterized in that: The first cleaning device is rotatably connected to the outer wall of the cylinder.
3. The ploughshare mixer according to claim 1, characterized in that: The first cleaning device comprises a plurality of cleaning pipes, and the plurality of cleaning pipes extend into the inner cavity of the barrel from different positions of the barrel; And / or, a rotating nozzle is installed at the end of the first cleaning device extending into the cylinder, and the rotating nozzle includes a plurality of nozzles with different spraying directions.
4. The ploughshare mixer according to claim 1, characterized in that: One end of the main shaft is connected to the movable end cover via a movable bolt.
5. The ploughshare mixer according to claim 1, characterized in that: The plowshare mixer also includes a base, the barrel is arranged on the base, a slider and a slide rail that slide with each other are also arranged on the base, the movable end cover is connected to the slider, and the slide rail is parallel to the main axis.
6. The ploughshare mixer according to claim 1, characterized in that: The end cover also includes a fixed end cover which is detachably connected to the other end of the cylinder and fixed in position. The fixed end cover is connected to the driving mechanism. The output shaft of the driving mechanism passes through the fixed end cover and is pluggably connected to the other end of the main shaft.
7. The ploughshare mixer according to claim 6, characterized in that: A square jack is arranged at one end of the main shaft close to the fixed end cover, and a square plug is arranged at the end of the output shaft, and the plug is connected to the jack in a pluggable manner.
8. The ploughshare mixer according to claim 1, characterized in that: A detachably connected discharge device is provided at the bottom of the cylinder, and a connecting hole is provided on the discharge box of the discharge device. The connecting hole can be selectively connected to a second cleaning device or a plug. The second cleaning device extends from the connecting hole into the inner cavity of the discharge box during cleaning, and a rotatable cleaning ball is provided at the extending end of the second cleaning device; the plug is used to block the connecting hole during discharge.
9. The ploughshare mixer according to claim 1, characterized in that: The cylinder is also provided with an inspection port, which is detachably connected to the cylinder; And / or, both ends of the main shaft are provided with gas sealing devices on the outside of the end cover, and the gas sealing devices include a mounting seat, a pressure cover, two sealing seats and a sealing ring, and the fasteners pass through the pressure cover and the mounting seat in sequence to be connected to the end cover, and the two sealing seats are arranged in a sealing cavity formed by the mounting seat and the pressure cover, and the sealing cavity is connected to external compressed air, and the sealing ring is arranged between the two sealing seats and is sleeved on the main shaft, and the sealing ring is loosely matched with the sealing seat to form a sealing channel connected to the sealing cavity and the inner cavity of the cylinder.
10. The ploughshare mixer according to claim 1, characterized in that: The ploughshare mixer also includes a bearing seat arranged outside the two end covers, The two ends of the main shaft pass through the end covers respectively and are connected to the bearing seats, and the two bearing seats are respectively connected to the corresponding end covers; the bearing seat is an integral casting.