Chemical reagent reaction kettle convenient for internal cleaning

By designing a stirring unit and cleaning unit in the reactor, and using a motor-driven stirring rod and scraper to clean the internal residue, the residual problem after long-term use of the reactor is solved, and the effect of rapid cleaning, prolonging service life and improving reaction efficiency is achieved.

CN222855422UActive Publication Date: 2025-05-13YINGKOU YONGDE BOILER CO LTD
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Patent Information

Application Number
CN202420640481.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2025-05-13
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

After long-term use of existing reactors, chemical residues are easily accumulated inside, resulting in corrosion, scaling or blockage, affecting the normal use and life of the reactor.

Method used

A reactor including a stirring unit and a cleaning unit is designed. The stirring unit consists of a motor, a rotating shaft, a stirring rod, a scraper and a spring. The inside of the reactor is cleaned by driving the stirring rod and a scraper by a motor.

Benefits of technology

This design can quickly clean the residue inside the reactor, reduce downtime, improve production efficiency, extend the service life of the reactor, and ensure the uniform distribution of the reaction materials, improve reaction efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reaction kettles, and particularly relates to a chemical reagent reaction kettle convenient for internal cleaning, which comprises a bottom plate, a support rod, a pressure gauge, a discharge port, a main body, an exhaust pipe and a support round rod, the support rod is fixedly mounted at the top of the bottom plate, and the support round rod is fixedly mounted on the right side of the support rod. The main body is fixedly installed on the right side of the supporting round rod, the discharging port is formed in the bottom in the main body, the exhaust pipe is fixedly installed on the left side of the top of the main body, and the pressure gauge is fixedly installed on the top of the right side of the main body. According to the chemical reagent reaction kettle convenient for internal cleaning, a motor is turned on to drive a stirring rod, a scraper and a scraper blade are driven to clean the interior of the reaction kettle while the stirring rod rotates, a cleaning unit can clean residues in the reaction kettle, the production efficiency is improved, the residues in the reaction kettle can cause corrosion and scale deposition, and the residues are regularly cleaned, so that the production efficiency is improved. Loss and maintenance frequency of equipment are reduced, and the service life of the reaction kettle is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a chemical reagent reaction kettle which is convenient for internal cleaning. Background Art

[0002] A reactor is a device used for chemical reactions, usually in the fields of chemical industry, pharmaceutical industry, food processing, etc. It usually consists of a container, heating and cooling system, stirring device, inlet and outlet, etc. The reactor can carry out chemical reactions between various substances.

[0003] At present, the reactors on the market have certain safety risks when performing reactions because the reactors usually react under high temperature, high pressure or special environment. If the design is unreasonable or the operation is improper, it may cause leakage, explosion and other accidents. Some reactors need to be sealed for reaction. However, the reactors need to be sealed manually by the staff and manual sealing can easily lead to insufficient fixing force, resulting in loose sealing. The reactors will produce waste gas, waste water or waste liquid during use, which may contain toxic and harmful substances. The processing and treatment costs are high, which has a certain impact on the environment.

[0004] In the patent document with publication number CN214076619U, the first solenoid valve is closed and the first hydraulic cylinder is controlled to retract downward through the control panel. The first hydraulic cylinder will drive the sealing plug to move downward through the support plate, and the sealing plug will block the feed hopper. The first solenoid valve and the sealing plug realize double sealing of the feed hopper. The first sealing ring and the second sealing ring will prevent the chemical gas from entering the first box body, thereby improving the sealing of the kettle body, thereby achieving the purpose of good sealing and good stirring effect of the reactor. The sealing effect is improved through multiple sealing measures, and no manual operation is required by the staff, saving time and effort.

[0005] In view of this, in view of the above patent documents, after a long period of operation, some chemical residues still exist inside the reactor. In view of this, a device for cleaning and stirring the inside of the reactor is proposed. Utility Model Content

[0006] The purpose of the utility model is to provide a chemical reagent reactor which is easy to clean inside, so as to solve the cleaning and stirring problems mentioned in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical reagent reactor that is easy to clean internally, comprising a bottom plate, a support rod, a pressure gauge, a discharge port, a main body, an exhaust pipe and a supporting round rod, wherein the support rod is fixedly installed on the top of the bottom plate, the supporting round rod is fixedly installed on the right side of the support rod, the main body is fixedly installed on the right side of the supporting round rod, the discharge port is opened at the bottom of the main body, the exhaust pipe is fixedly installed on the left side of the top of the main body, the pressure gauge is fixedly installed on the top right side of the main body, and the main body is fixedly installed with a processing device; the processing device comprises a stirring unit and a cleaning unit; the stirring unit comprises a motor, a rotating shaft, a stirring rod, a scraper, a first spring, a round rod, a first connecting block and a sleeve rod, the motor is fixedly installed at the center of the top of the main body, the rotating shaft is fixedly installed at the output end at the bottom of the motor, the stirring rod is fixedly installed on the outside of the rotating shaft, the scraper is fixedly installed on the left side of the stirring rod, the first spring is fixedly installed inside the stirring rod, the sleeve rod is fixedly installed below the outside of the rotating shaft, the first connecting block is fixedly installed on the left side of the sleeve rod, and the round rod is fixedly installed at the bottom of the first connecting block.

[0008] Preferably, the stirring rods are provided with two and symmetrically distributed on the outside of the rotating shaft, two of which form a group, the two groups of scrapers are respectively installed on the rotating shaft, the two groups of the first springs are respectively installed inside the rotating shaft, and the sleeve rods are provided with two and distributed on the outside of the rotating shaft.

[0009] Preferably, the cleaning unit includes a rectangular block, a second connecting block, a scraper and a second spring, the rectangular block is fixedly installed at the bottom of the rotating shaft, the second connecting block is fixedly installed at the bottom of the rectangular block, the second spring is fixedly installed inside the second connecting block, and the scraper is fixedly installed at the bottom of the second connecting block.

[0010] Preferably, three second springs are provided and are equidistantly distributed inside the second connecting block.

[0011] Preferably, a feeding device is fixedly installed on the top of the support rod; the feeding device includes a chemical reagent box, a discharge pipe opening, a delivery pipe and a feeding pipe, the chemical reagent box is fixedly installed on the top of the support rod, the discharge pipe opening is fixedly installed on the top of the chemical reagent box, the delivery pipe is movably installed on the top of the discharge pipe opening, and the feeding pipe is fixedly installed on the leftmost side of the top of the main body.

[0012] Preferably, the two chemical reagent boxes are respectively fixedly installed on the top of the support rod, the two discharge pipe openings are respectively fixedly installed on the top of the chemical reagent box, and the two conveying pipes are respectively fixedly installed on the top of the discharge pipe opening.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The chemical reagent reactor that is easy to clean internally is provided with a motor, a rotating shaft, a stirring rod, a scraper and a first spring. The motor is turned on to drive the stirring shaft, and the scraper and the scraper are driven to clean the inside of the reactor while rotating. The cleaning unit can help to quickly clean the residue inside the reactor, reduce the downtime of the reactor, and improve production efficiency. The residue inside the reactor may cause corrosion, scaling or blockage, affecting the normal use and life of the reactor. The residue is cleaned regularly to reduce the loss and maintenance frequency of the equipment and extend the service life of the reactor.

[0015] 2. The chemical reagent reactor which is easy to clean internally can stir the inside of the reactor more fully by arranging a plurality of stirring rods and sleeve rods, and can fully mix various reaction materials in the reactor, thereby ensuring uniform distribution of components during the reaction process and improving reaction efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of the overall structure of the utility model;

[0017] Figure 2 It is the internal diagram of the overall structure of the utility model;

[0018] Figure 3 This is a structural diagram of the stirring device of the utility model;

[0019] Figure 4 For the utility model Figure 3 A magnified view of A in FIG.

[0020] Figure 5 For the utility model Figure 3 Magnified view of B in .

[0021] In the figure: 1. bottom plate; 2. support rod; 3. chemical reagent box; 301. discharge pipe; 302. feed pipe; 303. feed pipe; 4. pressure gauge; 5. motor; 501. rotating shaft; 502. stirring rod; 503. scraper; 504. first spring; 505. round rod; 506. first connecting block; 507. sleeve rod; 6. rectangular block; 601. second connecting block; 602. scraper; 603. second spring; 7. discharge port; 8. main body; 9. exhaust pipe; 10. supporting round rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 The utility model provides a technical solution: a chemical reagent reactor that is easy to clean inside, comprising a bottom plate 1, a support rod 2, a pressure gauge 4, a discharge port 7, a main body 8, an exhaust pipe 9 and a supporting round rod 10, wherein the support rod 2 is fixedly mounted on the top of the bottom plate 1, the supporting round rod 10 is fixedly mounted on the right side of the support rod 2, the main body 8 is fixedly mounted on the right side of the supporting round rod 10, the discharge port 7 is opened at the bottom of the main body 8, the exhaust pipe 9 is fixedly mounted on the left side of the top of the main body 8, the pressure gauge 4 is fixedly mounted on the top of the right side of the main body 8, and the main body 8 is fixedly mounted with a processing device; the processing device comprises a stirring unit and a cleaning unit;

[0024] The stirring unit includes a motor 5, a rotating shaft 501, a stirring rod 502, a scraper 503, a first spring 504, a round rod 505, a first connecting block 506 and a sleeve rod 507. The motor 5 is fixedly installed at the top center of the main body 8, the rotating shaft 501 is fixedly installed at the bottom output end of the motor 5, the stirring rod 502 is fixedly installed on the outside of the rotating shaft 501, the scraper 503 is fixedly installed on the left side of the stirring rod 502, the first spring 504 is fixedly installed inside the stirring rod 502, the sleeve rod 507 is fixedly installed at the lower outside of the rotating shaft 501, the first connecting block 506 is fixedly installed on the left side of the sleeve rod 507, and the round rod 505 is fixedly installed at the bottom of the first connecting block 506.

[0025] Two stirring rods 502 are provided and symmetrically distributed outside the rotating shaft 501 , two of which form a group. Two groups of scrapers 503 are respectively installed on the rotating shaft 501 .

[0026] The cleaning unit includes a rectangular block 6, a second connecting block 601, a scraper 602 and a second spring 603. The rectangular block 6 is fixedly mounted on the bottom of the rotating shaft 501. The second connecting block 601 is fixedly mounted on the bottom of the rectangular block 6. The second spring 603 is fixedly mounted inside the second connecting block 601. The scraper 602 is fixedly mounted on the bottom of the second connecting block 601.

[0027] Three second springs 603 are provided and are evenly distributed inside the second connecting block 601 .

[0028] A feeding device is fixedly installed on the top of the support rod 2; the feeding device includes a chemical reagent box 3, a discharge pipe 301, a delivery pipe 302 and a feed pipe 303. The chemical reagent box 3 is fixedly installed on the top of the support rod 2, the discharge pipe 301 is fixedly installed on the top of the chemical reagent box 3, the delivery pipe 302 is movably installed on the top of the discharge pipe 301, and the feed pipe 303 is fixedly installed on the leftmost side of the top of the main body 8. Chemical agents introduced into the chemical reagent box 3 will be introduced into the feed pipe 303 through the delivery pipe 302. Two chemical reagent boxes 3 are respectively fixedly installed on the top of the support rod 2, and two discharge pipes 301 are respectively fixedly installed on the top of the chemical reagent box 3.

[0029] Working principle:

[0030] First, the chemical agent is introduced into the chemical reagent box 3 and then introduced into the feed pipe 303 through the feed pipe 302. Secondly, the motor 5 is turned on to drive the stirring rod 502 and the sleeve rod 507, and the scraper 503 and the scraper 602 are driven to clean the inside of the reactor while rotating. When cleaning the inside of the main body 8, the first spring 504 inside the stirring rod 502 and the second spring 603 inside the second connecting block 601 reduce the grinding of the scraper 503 and the scraper 602 when cleaning the inside of the main body 8. Finally, the heat generated during stirring is exhausted and dissipated through the exhaust pipe 9.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A chemical reagent reactor that is easy to clean internally, comprising a bottom plate (1), a support rod (2), a pressure gauge (4), a discharge port (7), a main body (8), an exhaust pipe (9) and a supporting round rod (10), wherein the support rod (2) is fixedly mounted on the top of the bottom plate (1), the supporting round rod (10) is fixedly mounted on the right side of the support rod (2), the main body (8) is fixedly mounted on the right side of the supporting round rod (10), the discharge port (7) is opened at the bottom of the main body (8), the exhaust pipe (9) is fixedly mounted on the left side of the top of the main body (8), and the pressure gauge (4) is fixedly mounted on the top of the right side of the main body (8), characterized in that: The main body (8) is fixedly mounted with a processing device; the processing device comprises a stirring unit and a cleaning unit; The stirring unit comprises a motor (5), a rotating shaft (501), a stirring rod (502), a scraper (503), a first spring (504), a round rod (505), a first connecting block (506) and a sleeve rod (507); the motor (5) is fixedly mounted at the top center of the main body (8); the rotating shaft (501) is fixedly mounted at the bottom output end of the motor (5); the stirring rod (502) is fixedly mounted on the outside of the rotating shaft (501); the scraper (503) is fixedly mounted on the left side of the stirring rod (502); the first spring (504) is fixedly mounted inside the stirring rod (502); the sleeve rod (507) is fixedly mounted below the outside of the rotating shaft (501); the first connecting block (506) is fixedly mounted on the left side of the sleeve rod (507); and the round rod (505) is fixedly mounted at the bottom of the first connecting block (506).

2. A chemical reagent reaction kettle that is easy to clean internally according to claim 1, characterized in that: The stirring rods (502) are provided with two and are symmetrically distributed outside the rotating shaft (501), two of which form a group, and the two groups of scrapers (503) are respectively installed on the rotating shaft (501).

3. A chemical reagent reaction kettle that is easy to clean internally according to claim 1, characterized in that: The cleaning unit comprises a rectangular block (6), a second connecting block (601), a scraper (602) and a second spring (603); the rectangular block (6) is fixedly mounted on the bottom of the rotating shaft (501); the second connecting block (601) is fixedly mounted on the bottom of the rectangular block (6); the second spring (603) is fixedly mounted inside the second connecting block (601); and the scraper (602) is fixedly mounted on the bottom of the second connecting block (601).

4. A chemical reagent reaction kettle that is easy to clean internally according to claim 3, characterized in that: The second springs (603) are provided in three numbers and are evenly distributed inside the second connecting block (601).

5. A chemical reagent reaction kettle that is easy to clean internally according to claim 1, characterized in that: A feeding device is fixedly mounted on the top of the support rod (2); the feeding device comprises a chemical reagent box (3), a discharge pipe opening (301), a feed pipe (302) and a feeding pipe (303); the chemical reagent box (3) is fixedly mounted on the top of the support rod (2); the discharge pipe opening (301) is fixedly mounted on the top of the chemical reagent box (3); the feed pipe (302) is movably mounted on the top of the discharge pipe opening (301); and the feeding pipe (303) is fixedly mounted on the leftmost side of the top of the main body (8).

6. A chemical reagent reaction kettle that is easy to clean internally according to claim 5, characterized in that: The two chemical reagent boxes (3) are respectively fixedly mounted on the top of the support rod (2), and the two discharge pipe openings (301) are respectively fixedly mounted on the top of the chemical reagent boxes (3).

Citation Information

Patent Citations

  • Multifunctional reaction kettle for chemical reagent production

    CN214076619U