Mixing device for producing ethoxylated sodium alkyl sulfate

By designing a mixing device for the production and mixing of ethoxylated sodium alkyl sulfate including a fixed tube, a nozzle and a stirring rack, the problems of large electricity consumption and difficulty in cleaning caused by the long mixing time and high viscosity of alkaline substances and raw materials in the neutralization reaction are solved, and the effect of rapid mixing and efficient cleaning is achieved.

CN222855432UActive Publication Date: 2025-05-13XINXIANG HUIMIAO TECH CO LTD
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Patent Information

Application Number
CN202421538624.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-13
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During the neutralization reaction of ethoxylated sodium alkyl sulfate, alkaline substances take a long time to fully mix with the raw materials, resulting in high power consumption of the equipment and high viscosity of the mixture, which is easy to stick to the stirring roller and difficult to clean.

Method used

A mixing device for the production and mixing of ethoxylated alkyl sodium sulfate is designed, including a reaction tank, an electric push rod, a fixed tube, a nozzle and a stirring rack. The alkaline solution is injected into the various depths of the raw material through the fixing tube and the nozzle, and the rapid mixing of the solution and the raw material is achieved by rotating the fixing tube, the nozzle and the stirring rack by driving the assembly. After the stirring is completed, move the mounting plate and scraper through the electric push rod to clean the raw materials on the fixing cylinder and the surface of the fixing rod.

Benefits of technology

The rapid mixing of solution and raw materials is achieved, the mixing efficiency is improved, the time required for mixing is reduced, and the cleaning workload is reduced, avoiding the problems of large power consumption of equipment and sticky raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sodium ethoxylated alkyl sulfate production mixing device which comprises a reaction tank, two electric push rods are vertically arranged on the reaction tank, the movable ends of the two electric push rods are fixedly provided with the same mounting plate, a fixed pipe is rotationally arranged on the mounting plate, and the fixed pipe is fixedly connected with the reaction tank. A mounting plate is arranged in the reaction tank, a driving assembly for rotating the fixed pipe is fixed on the mounting plate, the fixed pipe is vertically arranged in the reaction tank, a plurality of spray heads are longitudinally arranged on the fixed pipe, a stirring frame is arranged on the fixed pipe, and the stirring frame comprises a fixed plate II and a plurality of vertical fixed rods. The fixed pipe can inject an alkaline solution into each depth of a raw material through the plurality of nozzles, the fixed pipe, the nozzles and the stirring frame are rotated through the driving assembly, so that the nozzles uniformly inject the solution into the raw material, and meanwhile, the raw material is stirred through the stirring frame, so that the solution and the raw material can be quickly mixed, and the mixing efficiency is improved; and the mixing time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of ethoxylated alkyl sodium sulfate production, in particular to a mixing device for producing ethoxylated alkyl sodium sulfate. Background Art

[0002] Neutralization of sodium ethoxylated alkyl sulfate is an indispensable step in its production process. By precisely controlling parameters such as the neutralization ratio and temperature, AES products with stable performance and high active ingredient content can be prepared. The product form of sodium ethoxylated alkyl sulfate is relatively special. It is a flowing gel paste when the concentration is 70%, a transparent liquid when the concentration is less than 28%, and a gel paste that is difficult to flow when the concentration is between 30% and 65% or greater than 75%. Therefore, it is difficult to use in powders. In addition, sodium ethoxylated alkyl sulfate has a sticky characteristic. Even if it is produced by agglomeration molding technology, the dosage will be limited and generally cannot exceed 2%.

[0003] When the sodium ethoxylated alkyl sulfate undergoes a neutralization reaction, an alkaline substance needs to be added. Since the alkaline substance is added later, it will be on the upper side of the sodium ethoxylated alkyl sulfate. It takes a long time of stirring to fully mix the two. The long mixing time results in a large amount of power consumption of the equipment.

[0004] In addition, due to the high viscosity of the mixture, some materials will stick to the stirring roller and are difficult to clean. Therefore, a mixing device for producing ethoxylated alkyl sodium sulfate is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a mixing device for producing ethoxylated alkyl sodium sulfate in order to solve the above problems.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The utility model provides a production and mixing device for ethoxylated alkyl sodium sulfate, comprising a reaction tank, two electric push rods are vertically arranged on the reaction tank, the movable ends of the two electric push rods are fixed with the same mounting plate, a fixed pipe is rotatably arranged on the mounting plate, and a driving assembly for rotating the fixed pipe is fixed on the mounting plate, the fixed pipe is vertically arranged in the reaction tank, and a plurality of nozzles are longitudinally arranged on the fixed pipe, a stirring frame is arranged on the fixed pipe, and the stirring frame comprises a second fixed plate and a plurality of vertical fixed rods;

[0008] A fixing tube is sleeved on the surface of the fixed tube, and the fixing tube covers the fixed tube and several nozzles, and the opening end of the nozzle passes through the fixing tube and is flush with the surface of the fixing tube. A mounting ring is rotatably arranged on the surface of the reaction tank, and a plurality of fixing plates are fixed on the mounting ring, and scrapers are fixed between the plurality of fixing plates, and the fixing tube and the fixing rod both pass through the scraper.

[0009] The above-mentioned ethoxylated alkyl sodium sulfate production mixing device is used to put raw materials into a reaction tank, connect the alkaline solution with a fixed pipe, and the fixed pipe can inject the alkaline solution into various depths of the raw materials through multiple nozzles. The fixed pipe, the nozzle and the stirring frame are rotated by a driving component so that the nozzles uniformly inject the solution into the raw materials, and the raw materials are stirred by the stirring frame, so that the solution and the raw materials can be quickly mixed;

[0010] After the mixing is completed, the mounting plate, the fixed cylinder and the fixed rod are moved upward by the electric push rod, so that the scraper and the mounting plate, the fixed cylinder and the fixed rod move relative to each other. The scraper and the fixed plate can rotate with the mixing frame, but the height of the scraper remains unchanged. The scraper can scrape off the raw materials on the surface of the fixed cylinder and the fixed rod.

[0011] Preferably, a plurality of supporting feet are arranged at the bottom of the reaction tank, shock-absorbing pads are arranged at the bottom of the supporting feet, and a discharge valve is arranged at the bottom of the reaction tank.

[0012] Preferably, a one-way valve is provided in the nozzle.

[0013] Preferably, the driving assembly includes a motor and a second gear, wherein the motor and the second gear are fixed on a mounting plate and a fixing tube respectively, and a first gear is arranged on an output shaft of the motor, and the first gear is meshed with the second gear.

[0014] Preferably, the radius of gear one is smaller than the radius of gear two.

[0015] Preferably, the upper end of the fixed pipe is connected to a connecting pipe, and the fixed pipe is rotatably connected to the connecting pipe, and there is sealing between the connecting pipe and the fixed pipe.

[0016] Preferably, the fixing tube is connected to the mounting plate via a connecting rod.

[0017] Preferably, the second fixing plate is fixed on the fixing tube, and a plurality of fixing rods are vertically arranged at the bottom of the second fixing plate.

[0018] The beneficial effects are:

[0019] The fixed tube can inject alkaline solution into various depths of the raw material through multiple nozzles. The fixed tube, nozzle and stirring frame are rotated by the driving assembly to make the nozzle inject the solution into the raw material evenly. At the same time, the raw material is stirred by the stirring frame, so that the solution and the raw material can be mixed quickly, the mixing efficiency is improved, and the time required for mixing is reduced. The mounting plate, the fixed cylinder and the fixed rod are moved upward by the electric push rod, so that the scraper and the mounting plate, the fixed cylinder and the fixed rod are relatively moved. The raw materials on the surface of the fixed cylinder and the fixed rod can be scraped off by the scraper, thereby reducing the workload of cleaning the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a front view structural schematic diagram of the utility model;

[0022] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the stirring frame of the utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the drive assembly of the utility model;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the nozzle of the utility model.

[0026] The following are the descriptions of the reference numerals:

[0027] 1. Reactor; 2. Support foot; 3. Electric push rod; 4. Mounting plate; 5. Drive assembly; 6. Fixed pipe; 7. Connecting pipe; 8. Connecting rod; 9. Stirring frame; 10. Scraper; 11. Fixed plate 1; 12. Discharge valve; 13. Motor; 14. Gear 1; 15. Gear 2; 16. Fixed plate 2; 17. Fixed rod; 18. One-way valve; 19. Nozzle; 20. Fixed cylinder; 21. Mounting ring. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0029] See also Figure 1-Figure 5As shown, the utility model provides a mixing device for producing ethoxylated alkyl sodium sulfate, including a reaction tank 1, on which two electric push rods 3 are vertically arranged, and a mounting plate 4, a fixed cylinder 20 and a fixed rod 17 are moved upward by the electric push rods 3, so that a scraper 10, the mounting plate 4, the fixed cylinder 20 and the fixed rod 17 are relatively moved, and the raw materials on the surfaces of the fixed cylinder 20 and the fixed rod 17 can be scraped off by the scraper 10, and the movable ends of the two electric push rods 3 are fixed with the same mounting plate 4, a fixed tube 6 is rotatably arranged on the mounting plate 4, and a driving assembly 5 for rotating the fixed tube 6 is fixed on the mounting plate 4, and the fixed tube 6 is vertically arranged in the reaction tank 1, and a plurality of Nozzle 19, the fixed tube 6 can inject alkaline solution into various depths of the raw material through multiple nozzles 19, the fixed tube 6 is provided with a stirring frame 9, the stirring frame 9 includes a fixed plate 16 and a plurality of vertical fixed rods 17; a fixed tube 20 is sleeved on the surface of the fixed tube 6, the fixed tube 6 is fixed to the fixed tube 20, the fixed tube 20 covers the fixed tube 6 and the plurality of nozzles 19, and the open end of the nozzle 19 passes through the fixed tube 20 and is flush with the surface of the fixed tube 20, a mounting ring 21 is rotatably provided on the surface of the reaction tank 1, and a plurality of fixed plates 11 are fixed on the mounting ring 21, and a scraper 10 is fixed between the plurality of fixed plates 11, and the fixed tube 20 and the fixed rod 17 both pass through the scraper 10.

[0030] As an optional embodiment, a plurality of supporting feet 2 are provided at the bottom of the reaction tank 1, and shock-absorbing pads are provided at the bottom of the supporting feet 2. The supporting feet 2 and shock-absorbing pads can improve the stability of the reaction tank 1 when the device is running, and a discharge valve 12 is provided at the bottom of the reaction tank 1; a one-way valve 18 is provided in the nozzle 19, and the one-way valve 18 is provided to prevent the raw materials from flowing back into the nozzle 19, causing the nozzle 19 to be blocked; the driving component 5 includes a motor 13 and a gear 15, and the motor 13 and the gear 15 are respectively fixed on the mounting plate 4 and the fixed pipe 6, and a gear 14 is provided on the output shaft of the motor 13, and the gear 14 is meshed with the gear 2 15; the radius of the gear 14 is smaller than the radius of the gear 2 15, so that the design improves the transmission torque of the motor 13, and the motor 13 drives the gear 2 Wheel 14, gear 14 and gear 2 15 cooperate to rotate the fixed tube 6; the upper end of the fixed tube 6 is connected with a connecting tube 7, and there is sealing between the connecting tube 7 and the fixed tube 6. The fixed tube 6 is connected to the mounting plate 4 through a connecting rod 8. The connection rod 8 can improve the stability of the connection between the connecting tube 7 and the fixed tube 6, and avoid the connecting tube 7 from being subjected to external force, which causes the connection tube 7 and the fixed tube 6 to lose the seal easily. The fixed tube 6 is rotatably connected with the connecting tube 7, the connecting tube 7 remains stationary, and the fixed tube 6 rotates. The connection tube 7 is arranged to facilitate the connection between the alkaline liquid supply tube and the fixed tube 6; the fixed plate 2 16 is fixed on the fixed tube 6, and a plurality of fixed rods 17 are vertically arranged at the bottom of the fixed plate 2 16. The raw materials are stirred by the stirring frame 9, so that the solution and the raw materials can be quickly mixed.

[0031] With the above structure, the raw material is placed in the reaction tank 1, and the alkaline solution is connected to the fixed pipe 6. The fixed pipe 6 can inject the alkaline solution into various depths of the raw material through multiple nozzles 19. The fixed pipe 6, the nozzle 19 and the stirring frame 9 are rotated by the driving component 5, so that the nozzle 19 uniformly injects the solution into the raw material, and the raw material is stirred by the stirring frame 9, so that the solution and the raw material can be quickly mixed;

[0032] After the stirring is completed, the mounting plate 4, the fixed cylinder 20 and the fixed rod 17 are moved upward by the electric push rod 3, so that the scraper 10, the mounting plate 4, the fixed cylinder 20 and the fixed rod 17 move relative to each other, and the scraper 10 and the fixed plate 11 can rotate with the stirring frame 9, but the height of the scraper 10 remains unchanged. The scraper 10 can scrape off the raw materials on the surface of the fixed cylinder 20 and the fixed rod 17.

[0033] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A mixing device for producing ethoxylated sodium alkyl sulfate, characterized in that: The invention comprises a reaction tank (1), wherein two electric push rods (3) are vertically arranged on the reaction tank (1), the movable ends of the two electric push rods (3) are fixed with a same mounting plate (4), a fixed tube (6) is rotatably arranged on the mounting plate (4), and a driving assembly (5) for rotating the fixed tube (6) is fixed on the mounting plate (4), the fixed tube (6) is vertically arranged in the reaction tank (1), and a plurality of nozzles (19) are longitudinally arranged on the fixed tube (6), a stirring frame (9) is arranged on the fixed tube (6), and the stirring frame (9) comprises a second fixed plate (16) and a plurality of vertical fixed rods (17); The surface of the fixed tube (6) is sleeved with a fixed tube (20), the fixed tube (20) covers the fixed tube (6) and a plurality of nozzles (19), and the open end of the nozzle (19) passes through the fixed tube (20) and is flush with the surface of the fixed tube (20), the surface of the reaction tank (1) is rotatably provided with a mounting ring (21), and a plurality of fixing plates (11) are fixed on the mounting ring (21), and scrapers (10) are fixed between the plurality of fixing plates (11), and the fixed tube (20) and the fixing rod (17) both pass through the scraper (10).

2. The ethoxylated alkyl sodium sulfate production mixing device according to claim 1, characterized in that: A plurality of supporting feet (2) are arranged at the bottom of the reaction tank (1), a shock-absorbing pad is arranged at the bottom of the supporting feet (2), and a discharge valve (12) is arranged at the bottom of the reaction tank (1).

3. The ethoxylated alkyl sodium sulfate production mixing device according to claim 1, characterized in that: A one-way valve (18) is provided in the spray head (19).

4. The ethoxylated alkyl sodium sulfate production mixing device according to claim 1, characterized in that: The driving assembly (5) comprises a motor (13) and a second gear (15), wherein the motor (13) and the second gear (15) are fixed on a mounting plate (4) and a fixing tube (6) respectively, and a first gear (14) is arranged on an output shaft of the motor (13), and the first gear (14) meshes with the second gear (15).

5. The mixing device for producing ethoxylated sodium alkyl sulfate according to claim 4, characterized in that: The radius of gear one (14) is smaller than the radius of gear two (15).

6. The ethoxylated alkyl sodium sulfate production mixing device according to claim 1, characterized in that: The upper end of the fixed tube (6) is connected to a connecting tube (7), the fixed tube (6) and the connecting tube (7) are rotatably connected, and there is sealing between the connecting tube (7) and the fixed tube (6).

7. The mixing device for producing ethoxylated sodium alkyl sulfate according to claim 1, characterized in that: The fixing tube (6) is connected to the mounting plate (4) via a connecting rod (8).

8. The mixing device for producing ethoxylated sodium alkyl sulfate according to claim 1, characterized in that: The second fixing plate (16) is fixed on the fixing pipe (6), and a plurality of fixing rods (17) are vertically arranged at the bottom of the second fixing plate (16).