Standing layering reaction kettle for sufficient reaction of materials

By designing components such as rotating discs, spiral blades and jet nozzles in the reactor, the problem of poor stirring effect in the existing reactor is solved, and the full mixing and reaction of solid-liquid raw materials is achieved, and the product quality is improved.

CN222855468UActive Publication Date: 2025-05-13DALIAN JIUXIN CROP SCI CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421467949.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-13
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The mixer in the existing reactor has poor mixing effect when the material is stirred and reacted, which affects the full mixing reaction of the material.

Method used

A static layered reactor is designed, using components such as rotating discs, spiral blades and jet nozzles. The rotating discs drive the spiral blades to rotate, so that the solid raw materials deposited at the bottom of the tank move from bottom to upward, and the solid raw materials and liquid raw materials are fully mixed by injecting gas.

Benefits of technology

The full mixing reaction effect of solid-liquid raw materials is improved, so that the materials can be reacted and separated more fully, and the product quality is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222855468U_ABST
    Figure CN222855468U_ABST
Patent Text Reader

Abstract

The utility model discloses a standing layering reaction kettle for full reaction of materials, and relates to the field of reaction kettles. A standing layering reaction kettle for sufficient reaction of materials comprises a tank body and further comprises a rotating disc rotationally connected to the tank body, a plurality of rotating shafts are rotationally connected to the circumference of the rotating disc at equal intervals, spiral blades are fixedly connected to the rotating shafts, sleeves are connected to the spiral blades in a sleeving mode, and the rotating shafts are fixedly connected to the rotating shafts. The sleeve is fixedly connected to the rotating disc through a connecting rod; the gear is fixedly connected to the rotating shaft; according to the utility model, solid raw materials deposited at the bottom of the tank body are pushed by the spiral blades to move from bottom to top, so that the solid raw materials and the liquid raw materials are fully mixed and reacted, and gas is introduced into the tank body, so that when the gas drifts away from bottom to top in the tank body, the solid raw materials deposited at the bottom of the tank body can be promoted to move upwards; therefore, the effect of fully mixing and reacting the solid raw materials and the liquid raw materials is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of reaction kettles, and in particular relates to a static stratification reaction kettle for full reaction of materials. Background Art

[0002] Reactors are widely used in chemical industry, pesticide and other fields. They are pressure vessels used to complete processes such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization and condensation.

[0003] During the working process of the reactor, the materials poured into the reactor need to be stirred to make the materials fully react to obtain the required substances, and then they need to be placed and stratified to separate the required substances from the granular impurities, so as to obtain substances with better quality;

[0004] However, the agitator in the existing reactor has a relatively single stirring mode when stirring the materials, resulting in poor mixing effect, which affects the full mixing reaction of the materials. In view of this, the present utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a static stratification reactor for full reaction of materials which can overcome the above problems or at least partially solve the above problems.

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0007] A static stratification reactor for full reaction of materials comprises a tank body, and also comprises: a rotating disk rotatably connected to the tank body, wherein the rotating disk is connected to a plurality of rotating shafts equidistantly in a circumferential rotation, the rotating shafts are fixedly connected to spiral blades, the spiral blades are sleeved with a sleeve, and the sleeve is fixedly connected to the rotating disk through a connecting rod; a gear fixedly connected to the rotating shaft; a gear ring fixedly connected to the tank body through a plurality of arc blocks, wherein the gear is meshingly connected to the gear ring; a driving part is arranged on the tank body and used for driving the rotating disk to rotate, and an air nozzle is fixedly connected to the bottom inner wall of the tank body, wherein a hollow cavity connected to the air nozzle is opened at the bottom of the air nozzle; a booster pump fixedly mounted on the tank body, and an output end of the booster pump is connected to the hollow cavity through a pipeline.

[0008] In order to play a guiding and supporting role for the rotating disk, preferably, a guide block is fixedly connected to the arc block, a guide groove is provided on the rotating disk, and the guide block is slidably connected to the guide groove.

[0009] In order to drive the rotating disk to rotate, preferably, the driving part includes a motor, the motor is fixedly mounted on the tank body, and the rotating disk is fixedly connected to the output end of the motor.

[0010] Preferably, the bottom inner wall of the tank body is tapered.

[0011] Furthermore, the bottom side wall of the tank body is fixedly connected with a second discharge pipe, and a valve switch is provided on the second discharge pipe.

[0012] In order to facilitate the discharge of the material in the tank body, preferably, the bottom of the tank body is fixedly connected with a discharge pipe 1, and a valve switch is arranged on the discharge pipe 1.

[0013] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0014] The utility model promotes the solid raw materials deposited on the bottom of the tank body to move upward from bottom to top under the promotion of the spiral blades, thereby promoting the solid and liquid raw materials to fully mix and react, and introduces gas into the tank body so that the gas floats from bottom to top in the tank body, thereby promoting the solid raw materials deposited on the bottom of the tank body to move upward and mix and react with the liquid raw materials, thereby improving the effect of the full mixing reaction of the solid and liquid raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a sectional view of the tank body of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0017] Figure 3 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0018] Figure 4 It is a partial structural expansion schematic diagram of the utility model.

[0019] In the figure: 1, tank body; 101, discharge pipe 1; 102, discharge pipe 2; 2, rotating disk; 201, arc block; 202, guide block; 3, rotating shaft; 301, spiral blade; 302, gear; 303, gear ring; 304, motor; 305, sleeve; 4, booster pump; 401, pipeline; 402, hollow cavity; 403, air nozzle. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0021] Embodiment 1:

[0022] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 A static stratification reactor for fully reacting materials comprises a tank body 1, and also comprises: a rotating disk 2 rotatably connected to the tank body 1, wherein a plurality of rotating shafts 3 are equidistantly connected to the rotating disk 2 in a circumferential rotation, a spiral blade 301 is fixedly connected to the rotating shaft 3, a sleeve 305 is sleeved on the spiral blade 301, and the sleeve 305 is fixedly connected to the rotating disk 2 through a connecting rod; a gear 302 is fixedly connected to the rotating shaft 3; a gear ring 303 is fixedly connected to the tank body 1 through a plurality of arc blocks 201, wherein the gear 302 is meshingly connected with the gear ring 303; a driving part is arranged on the tank body 1 and used for driving the rotating disk 2 to rotate, an air nozzle 403 is fixedly connected to the bottom inner wall of the tank body 1, wherein a hollow cavity 402 connected to the air nozzle 403 is opened at the bottom; a booster pump 4 is fixedly installed on the tank body 1, and an output end of the booster pump 4 is connected to the hollow cavity 402 through a pipeline 401.

[0023] A guide block 202 is fixedly connected to the arc block 201, a guide groove is provided on the rotating disk 2, and the guide block 202 is slidably connected in the guide groove.

[0024] The driving part comprises a motor 304 , which is fixedly mounted on the tank body 1 , and the rotating disk 2 is fixedly connected to the output end of the motor 304 .

[0025] When in use, first pour the solid and liquid raw materials to be reacted into the tank body 1, then start the motor 304, the motor 304 drives the rotating disk 2 to rotate, and the rotating disk 2 drives the sleeve 305 to rotate in the tank body 1, thereby stirring and mixing the solid and liquid raw materials, so that the solid and liquid raw materials can fully react;

[0026] At the same time, during the rotation of the rotating disk 2, the gear 302 is meshed with the gear ring 303 to drive the rotating shaft 3 to rotate, and the rotating shaft 3 drives the spiral blade 301 to rotate, so that the solid raw materials deposited at the bottom of the tank body 1 are pushed by the spiral blade 301 to move from bottom to top, thereby promoting the full mixing reaction of the solid and liquid raw materials in the tank body 1;

[0027] At the same time, the booster pump 4 is started, and the booster pump 4 draws external gas and transports it into the hollow cavity 402 through the pipeline 401, and finally ejects it through the air nozzle 403. Then, when the gas floats from bottom to top in the tank body 1, it can promote the solid raw material deposited at the bottom of the tank body 1 to move upward, so that it mixes and reacts with the liquid raw material, thereby improving the effect of sufficient mixing reaction of the solid and liquid raw materials.

[0028] Embodiment 2:

[0029] Reference Figure 1 , Figure 3 , a static stratification reactor for sufficient reaction of materials, is basically the same as Example 1, and further, the bottom inner wall of the tank body 1 is set in a conical shape.

[0030] The bottom side wall of the tank body 1 is fixedly connected with a discharge pipe 2 102 , and a valve switch is arranged on the discharge pipe 2 102 .

[0031] After the solid and liquid raw materials are fully mixed and reacted, the motor 304 is turned off, and the reaction solution is allowed to stand, so that the granular impurities in the reaction solution settle to the bottom of the tank body 1 during the standing process, and then stratify with the reaction solution. Then, after standing for a period of time, when the reaction solution needs to be taken out of the tank body 1, the valve switch on the discharge pipe 102 is opened, so that the reaction solution can be discharged from the tank body 1 through the discharge pipe 102, thereby facilitating the removal of the reaction solution from the tank body 1.

[0032] Embodiment 3:

[0033] Reference Figure 1 , Figure 2 , a static stratification reactor for full reaction of materials, which is basically the same as Example 1, and further, a discharge pipe 101 is fixedly connected to the bottom of the tank body 1, and a valve switch is provided on the discharge pipe 101; when the reaction solution located above the discharge pipe 101 is completely discharged from the tank body 1, by opening the valve switch on the discharge pipe 101, the granular impurities can be discharged from the tank body 1 through the discharge pipe 101 along with a small amount of reaction solution remaining at the bottom of the tank body 1.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention.

Claims

1. A static stratification reactor for fully reacting materials, comprising a tank body (1), characterized in that: Also includes: Rotating a rotating disk (2) connected to the tank body (1), The rotating disk (2) is equidistantly rotatably connected to a plurality of rotating shafts (3), the rotating shafts (3) are fixedly connected to spiral blades (301), the spiral blades (301) are sleeved with sleeves (305), and the sleeves (305) are fixedly connected to the rotating disk (2) via connecting rods; A gear (302) fixedly connected to the rotating shaft (3); The gear ring (303) is fixedly connected to the tank body (1) via a plurality of arc-shaped blocks (201). Wherein, the gear (302) is meshingly connected with the gear ring (303); a driving unit, arranged on the tank body (1) and used to drive the rotating disk (2) to rotate, The air nozzle (403) is fixedly connected to the bottom inner wall of the tank body (1). Wherein, a hollow cavity (402) connected to the air nozzle (403) is provided at the bottom of the air nozzle (403); A booster pump (4) is fixedly mounted on the tank body (1); an output end of the booster pump (4) is connected to the hollow cavity (402) via a pipeline (401).

2. A static stratification reactor for sufficient reaction of materials according to claim 1, characterized in that: A guide block (202) is fixedly connected to the arc block (201), a guide groove is provided on the rotating disk (2), and the guide block (202) is slidably connected in the guide groove.

3. A static stratification reactor for sufficient reaction of materials according to claim 1, characterized in that: The driving unit comprises a motor (304), the motor (304) is fixedly mounted on the tank body (1), and the rotating disk (2) is fixedly connected to an output end of the motor (304).

4. A static stratification reactor for sufficient reaction of materials according to claim 1, characterized in that: The bottom inner wall of the tank body (1) is arranged in a conical shape.

5. A static stratification reactor for sufficient reaction of materials according to claim 4, characterized in that: The bottom side wall of the tank body (1) is fixedly connected to a second discharge pipe (102), and a valve switch is provided on the second discharge pipe (102).

6. A static stratification reactor for sufficient reaction of materials according to claim 1, characterized in that: The bottom of the tank body (1) is fixedly connected to a discharge pipe (101), and a valve switch is provided on the discharge pipe (101).