Mounting structure of suspension type permanent magnet iron remover
By designing the installation structure and sliding components of the suspended permanent magnet iron deductor, the complex and time-consuming problem of traditional equipment installation is solved, rapid installation and simplified cleaning is achieved, and the overall performance and convenience of use of the equipment are improved.
Patent Information
- Application Number
- CN202421609114.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Traditional suspended permanent magnet iron deferrers are complex and time-consuming during installation, increasing the downtime and cost of the production line.
A suspended permanent magnet iron deductor installation structure is designed, including a permanent magnet iron deductor body, a support assembly, an installation assembly and a sliding insert assembly. The mounting assembly is equipped with fast positioning and fixing through the coordination of the clamping column, positioning hole, positioning column and sliding column; the sliding insertion assembly simplifies the cleaning process of iron impurities through the sliding connection between the unloading iron belt and the clamp.
It achieves rapid installation process and accurate positioning, reducing installation time and labor costs; at the same time, the sliding plug assembly simplifies the cleaning process, improving the convenience of equipment use and maintenance efficiency.
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Figure CN222855664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic separation equipment for removing iron impurities, in particular to a suspension type permanent magnetic iron remover installation structure. Background Art
[0002] A suspended permanent magnetic separator is a device used to remove ferrous impurities from conveyor belts or pipelines. It utilizes a powerful permanent magnetic field to attract and capture ferrous impurities, thereby separating them from fluids or solid materials. This separator typically consists of a set of permanent magnets. The magnetic field generated by these magnets attracts ferrous impurities from the material passing through the pipeline or conveyor belt, causing them to adhere to the separator's surface. Once the ferrous impurities are attracted to the separator, the material continues to flow, while the ferrous impurities remain on the separator, achieving the desired separation.
[0003] However, traditional suspended permanent magnetic iron removers typically require bolts or other fixings during installation. Installers need to accurately determine the installation location of the iron remover and ensure that it is fully aligned with the position and orientation of the conveyor belt or pipeline. Workers then use tools and equipment to secure the iron remover to the selected location, which typically involves tightening bolts or installing other types of fixings. Because the installation process is relatively complex, it requires additional time and human resources to complete, which increases production line downtime and costs. Therefore, a new mounting structure for a suspended permanent magnetic iron remover is proposed. Utility Model Content
[0004] The utility model mainly provides a hanging permanent magnetic iron remover which is easy to install.
[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a suspended permanent magnetic iron remover installation structure, comprising: a permanent magnetic iron remover body: the inner wall of the permanent magnetic iron remover body is fixedly connected to a support assembly, the top of the support assembly is fixedly connected to a mounting assembly, and the outer side of the permanent magnetic iron remover body is sleeved with a sliding assembly;
[0006] The mounting assembly includes a clamping column, the inner wall of the clamping column is provided with three positioning holes, the inner wall of the positioning hole is slidably connected to a positioning column, the end of the positioning column away from the clamping column is fixedly connected to a sliding column, the top end of the sliding column is slidably connected to a limiting column, the outer side of the limiting column is provided with a spring, and the top end of the limiting column is fixedly connected to an anti-deflection column.
[0007] Preferably, the support assembly includes a positioning plate, both ends of which are fixedly connected to the permanent magnetic iron remover body, the top of the positioning plate is fixedly connected to a clamping plate 1, the four corners of the top of the clamping plate 1 are fixedly connected to support columns, and the bottom ends of the four limiting columns are fixedly connected to a clamping plate 2.
[0008] The technical effect of adopting the above further solution is: making the entire installation structure more compact and stable, while being easy to install and maintain, thereby improving the overall performance and ease of use of the equipment.
[0009] Preferably, the sliding assembly includes an iron unloading belt, which is sleeved on the permanent magnetic iron remover body, and both ends of the iron unloading belt are fixedly connected with a clamping block, and the outer side of the clamping block is slidably connected with a connecting block.
[0010] The technical effect of adopting the above further solution is that the operator can easily remove impurities such as iron sheets or iron filings adsorbed on the permanent magnetic iron remover from the iron remover by pulling the iron unloading belt, thereby reducing the time and effort of cleaning work.
[0011] Preferably, the top end of the support column is fixedly connected to the bottom end of the clamping column.
[0012] The technical effect of adopting the above further solution is that it is firmly fixed in the required position by the support column, reducing the risk of loosening or tilting due to vibration or external force.
[0013] Preferably, one end of the spring is fixedly connected to the anti-deflection column, and the other end of the spring is fixedly connected to the sliding column.
[0014] The technical effect of adopting the above further solution is that the sliding column can apply pressure through the elastic force of the spring to ensure stable installation.
[0015] Preferably, magnets are provided at adjacent ends of the first and second clamping plates.
[0016] The technical effect of adopting the above further solution is that the magnet is installed firmly between the first clamping plate and the second clamping plate.
[0017] Compared with the prior art, the advantages and positive effects of the present invention are:
[0018] 1. In the present invention, the user is provided with an installation assembly, and the staff holds the sliding column and slides it in the direction of the limit column, driving the positioning column to move along the positioning hole. The interaction between the sliding column and the limit column ensures that the sliding range is controlled, preventing any misplacement of the iron remover during the installation process. This design achieves the benefits of fast installation and positioning, reduces the physical labor and time costs required for equipment installation, and improves the operating efficiency of the production line. Through the pressure of the spring, when the sliding column is released, the positioning column can automatically snap into the positioning hole, further fixing the entire installation structure. This self-locking function reduces the possibility of human errors during the installation process, greatly reducing the downtime and installation costs of the production line.
[0019] 2. In the present invention, by setting a sliding plug assembly, the operator first aligns the connecting block with the clamping block on the iron unloading belt, and puts the iron unloading belt on the permanent magnetic iron remover body through a simple sliding action. This sliding connection method not only ensures the correct installation of the iron unloading belt, but also allows it to be quickly disassembled when iron impurities need to be cleaned, simplifies the operation process, reduces the skill requirements for the operator, and makes daily maintenance simpler and easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the support assembly structure of a suspended permanent magnetic iron remover installation structure proposed in the utility model;
[0021] Figure 2 This is a disassembled diagram of the installation components of a suspended permanent magnetic iron remover installation structure proposed in the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of a sliding component of a suspended permanent magnetic iron remover installation structure proposed by the utility model;
[0023] Figure 4 The present invention provides a three-dimensional diagram of a suspended permanent magnetic iron remover installation structure.
[0024] Legend: 1. Permanent magnetic iron remover body;
[0025] 2. Support assembly; 21. Positioning plate; 22. Card plate 1; 23. Support column; 24. Card plate 2;
[0026] 3. Mounting assembly; 31. Clamping column; 32. Positioning hole; 33. Positioning column; 34. Sliding column; 35. Limiting column; 36. Spring; 37. Anti-deflection column;
[0027] 4. Sliding plug assembly; 41. Iron unloading belt; 42. Clamping block; 43. Connecting block;
[0028] 5. Magnet. DETAILED DESCRIPTION
[0029] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0031] See also Figure 1 、 Figure 2 and Figure 4 The utility model provides a technical solution: a suspended permanent magnetic iron remover installation structure, including a permanent magnetic iron remover body 1: the inner wall of the permanent magnetic iron remover body 1 is fixedly connected with a support assembly 2, the top of the support assembly 2 is fixedly connected with a mounting assembly 3, the outer side of the permanent magnetic iron remover body 1 is sleeved with a sliding assembly 4, the mounting assembly 3 includes a clamping column 31, the inner wall of the clamping column 31 is provided with three positioning holes 32, the inner wall of the positioning hole 32 is slidably connected with a positioning column 33, the positioning column 33 is away from the clamping column 31 One end is fixedly connected to a sliding column 34, the top of the sliding column 34 is slidably connected to a limiting column 35, a spring 36 is sleeved on the outer side of the limiting column 35, one end of the spring 36 is fixedly connected to the anti-deflection column 37, the other end of the spring 36 is fixedly connected to the sliding column 34, the top of the limiting column 35 is fixedly connected to the anti-deflection column 37, and the inner wall of the permanent magnetic iron remover body 1 is fixedly connected to the support assembly 2. The function of the support assembly 2 is to provide stable support to ensure that the permanent magnetic iron remover remains balanced and stable during installation and operation. At the same time, the top of the support component 2 is fixedly connected with the installation component 3. The function of the installation component 3 is to connect the permanent magnetic iron remover body 1 and the suspension system so that it can be easily suspended in the desired position. The clamping column 31 in the installation component 3 plays a key role. The three positioning holes 32 are opened on the inner wall. These positioning holes 32 are used to fix the connection positioning column 33, thereby ensuring that the connection between the installation component 3 and the permanent magnetic iron remover body 1 is firm and reliable. The function of the sliding column 34 is to provide the function of adjusting the position of the installation component 3 so that it can be adjusted and positioned according to specific installation requirements. The function of the limit column 35 is to limit the movement range of the sliding column 34 to prevent the installation component 3 from unnecessary movement or displacement during use. The spring 36 can make the iron remover stable during operation and prevent offset.
[0032] like Figure 1 As shown, the support assembly 2 includes a positioning plate 21, both ends of the positioning plate 21 are fixedly connected to the permanent magnetic iron remover body 1, the top of the positioning plate 21 is fixedly connected to a clamping plate 22, the four corners of the top of the clamping plate 22 are fixedly connected to support columns 23, the top of the support column 23 is fixedly connected to the bottom end of the clamping column 31, and the bottom ends of the four limiting columns 35 are fixedly connected to a clamping plate 24. The positioning plate 21 can provide uniform supporting force to ensure that the permanent magnetic iron remover remains balanced during operation, and the support column 23 can effectively transmit the supporting force, so that the clamping plate 24 can cooperate with the clamping plate 22 to install the magnet 5, limit the moving range of the installation structure, and prevent it from unnecessary shaking or displacement during operation.
[0033] like Figure 3 and Figure 4As shown, the sliding assembly 4 includes an iron unloading belt 41, which is sleeved on the permanent magnetic iron remover body 1, and both ends of the iron unloading belt 41 are fixedly connected with a clamping block 42, and the outer side of the clamping block 42 is slidably connected with a connecting block 43. The clamping blocks 42 at both ends of the iron unloading belt 41 are connected through the sliding connecting block 43, so that the iron unloading belt 41 can be flexibly disassembled and spread out, so that when the iron remover needs to be cleaned, the operator can easily move the iron unloading belt 41 to quickly remove the iron impurities adsorbed on the surface of the iron remover without the need for complicated disassembly operations.
[0034] like Figure 1 As shown, a magnet 5 is provided at the adjacent end of the clamping plate 1 22 and the clamping plate 2 24 to ensure that the unloading belt 41 can be firmly fixed on the iron remover during movement or operation to avoid unnecessary swinging or falling off.
[0035] The method of use and working principle of this device are as follows: first, align the magnet 5 with the mounting slot on the card plate 1 22, then the user holds the sliding post 34 and slides the sliding post 34 toward the limiting post 35, driving the positioning post 33 to move. The existence of the limiting post 35 ensures that the movement range of the sliding post 34 is controlled to prevent the installation component 3 from unnecessary movement or displacement during use, and then drives the card plate 2 24 to align with the magnet 5, and then releases the sliding post 34. At this time, under the pressure of the spring 36, the positioning post 33 is aligned with the positioning hole 32 on the clamping post 31, so that the positioning The column 33 can be snapped into the positioning hole 32, so that the clamping plate 24 can fit on the magnet 5, fixing the entire installation structure to prevent shaking or displacement in a high-intensity working environment. Secondly, the iron unloading belt 41 is put on the permanent magnetic iron remover body 1, and then the connecting block 43 is aligned with the clamping block 42 on the iron unloading belt 41. The iron unloading belt 41 is put on the permanent magnetic iron remover body 1 through a sliding connection. When disassembling, the operator can easily move the iron unloading belt 41 by reverse operation to quickly remove the iron impurities adsorbed on the surface of the iron remover.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A suspended permanent magnetic iron remover installation structure, characterized in that: The invention comprises a permanent magnetic iron remover body (1): the inner wall of the permanent magnetic iron remover body (1) is fixedly connected to a support assembly (2), the top of the support assembly (2) is fixedly connected to a mounting assembly (3), and the outer side of the permanent magnetic iron remover body (1) is sleeved with a sliding assembly (4); The mounting assembly (3) comprises a clamping column (31), the inner wall of the clamping column (31) is provided with three positioning holes (32), the inner wall of the positioning hole (32) is slidably connected with a positioning column (33), one end of the positioning column (33) away from the clamping column (31) is fixedly connected with a sliding column (34), the top end of the sliding column (34) is slidably connected with a limiting column (35), the outer side of the limiting column (35) is provided with a spring (36), and the top end of the limiting column (35) is fixedly connected with an anti-deflection column (37).
2. The installation structure of a suspended permanent magnetic iron remover according to claim 1 is characterized in that: The support assembly (2) comprises a positioning plate (21), the two ends of which are fixedly connected to the permanent magnetic iron remover body (1), the top of the positioning plate (21) is fixedly connected to a clamping plate 1 (22), the four corners of the top of the clamping plate 1 (22) are fixedly connected to support columns (23), and the bottom ends of the four limiting columns (35) are fixedly connected to a clamping plate 2 (24).
3. The installation structure of a suspended permanent magnetic iron remover according to claim 1 is characterized in that: The sliding assembly (4) comprises an iron unloading belt (41), the iron unloading belt (41) is sleeved on the permanent magnetic iron remover body (1), both ends of the iron unloading belt (41) are fixedly connected with a clamping block (42), and the outer side of the clamping block (42) is slidably connected with a connecting block (43).
4. The installation structure of a suspended permanent magnetic iron remover according to claim 2 is characterized in that: The top end of the support column (23) is fixedly connected to the bottom end of the clamping column (31).
5. The installation structure of a suspended permanent magnetic iron remover according to claim 1 is characterized in that: One end of the spring (36) is fixedly connected to the anti-deflection column (37), and the other end of the spring (36) is fixedly connected to the sliding column (34).
6. The installation structure of a suspended permanent magnetic iron remover according to claim 2, characterized in that: A magnet (5) is provided at the adjacent end of the first clamping plate (22) and the second clamping plate (24).