Polytetrafluoroethylene lining pipe forming and curing device

By designing the polytetrafluoroethylene lined tube molding and curing device, the electric turntable is used to drive the painted cotton to move horizontally and circularly in the lined tube, the problem of uneven manual application is solved, and uniform application and efficient curing of the lined tube is achieved.

CN222855854UActive Publication Date: 2025-05-13FLUBOS (JIANGSU) PRECISION POLYMER TECH CO LTD
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Patent Information

Application Number
CN202421642927.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-13
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the forming and curing of the inner liner tube, the manual coating is uneven, resulting in thinner coatings in some areas, many defects, and reduced corrosion resistance.

Method used

A polytetrafluoroethylene lined tube molding and curing device is designed, using arc-shaped first and second heating plates, electric turntables, gears and racks and other components. The electric turntables drive the paint cotton to move horizontally and circularly in the lined tube to achieve uniform coating of the inner wall of the lined tube.

Benefits of technology

It realizes uniform coating of inner lined tubes of different sizes, improves curing effect and product quality, has a wide range of application and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline machining devices, in particular to a polytetrafluoroethylene lining pipe forming and curing device. According to the technical scheme, the device comprises a bottom plate and further comprises a first heating plate, the first heating plate is slidably mounted on the bottom plate, a mounting rod is fixedly mounted on the bottom plate, a first air cylinder is fixedly mounted at the bottom of the mounting rod, a connecting plate is fixedly mounted on a piston rod of the first air cylinder, and a second heating plate is fixedly mounted at the bottom of the connecting plate; the first heating plate and the second heating plate are both arranged in an arc shape, and the bottom plate is provided with an auxiliary device for evenly smearing curing coatings on different lining pipes. According to the utility model, the coating can be fully and uniformly coated before the lining pipes with different sizes are cured, the curing effect is improved, the product quality is improved, and the practicability is strong.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline processing devices, in particular to a polytetrafluoroethylene lined pipe forming and curing device. Background Art

[0002] Liner pipe molding and curing is a manufacturing technology that is usually used to manufacture products such as pipes, tanks, and containers. The basic principle of this technology is to coat a special lining material (such as rubber, plastic, composite material, etc.) on the inner wall of a metal or concrete pipe, and then cure the lining material by heating, pressurizing or chemical reaction, thereby forming a strong, corrosion-resistant and smooth lining layer.

[0003] When curing the liner pipe, it is necessary to manually apply the raw material to the inner wall of the liner pipe. Due to the limitations of manual operation, the inner wall of the liner pipe is unevenly coated. The uneven coating causes the coating in some areas to be thinner and defective, exposing the surface of the liner pipe to the corrosive environment, thereby reducing the corrosion resistance. Therefore, the present application proposes a polytetrafluoroethylene liner pipe molding and curing device. Summary of the invention

[0004] The utility model aims to solve the problem of uneven coating in the background technology and proposes a polytetrafluoroethylene lined pipe forming and curing device.

[0005] The technical solution of the utility model is: a polytetrafluoroethylene lined pipe forming and curing device, including a bottom plate, and also including:

[0006] The first heating plate is slidably mounted on a base plate, a mounting rod is fixedly mounted on the base plate, a first cylinder is fixedly mounted on the bottom of the mounting rod, a connecting plate is fixedly mounted on the piston rod of the first cylinder, a second heating plate is fixedly mounted on the bottom of the connecting plate, the first heating plate and the second heating plate are both arc-shaped, and an auxiliary device for evenly applying curing paint to different lining pipes is arranged on the base plate.

[0007] Optionally, the auxiliary device includes a second cylinder fixedly mounted on the base plate, a piston rod of the second cylinder fixedly mounted on the electric turntable, a connecting pipe fixedly mounted on the electric turntable, a liquid storage tank fixedly mounted on both sides of the connecting pipe, a fixing plate fixedly mounted on the electric turntable, racks symmetrically and slidably mounted on both sides of the fixing plate, a guide cavity fixedly mounted on one end of the rack, the guide cavity is a cavity setting, the guide cavity is connected with the liquid storage tank, a guide tube is slidably mounted on one end of the guide cavity, a paint cotton is fixedly mounted on one end of the guide tube, the guide tube is connected with the guide cavity, the paint cotton is arc-shaped, a connecting frame fixedly mounted on the electric turntable, a turntable is rotatably mounted on the connecting frame, a support rod is fixedly mounted on the turntable, a gear is rotatably mounted on the fixing plate, the gear is meshed with the rack, one end of the support rod is fixedly connected to the guide cavity, and a limiting mechanism for fixing the turntable is provided on the connecting frame.

[0008] Optionally, the limiting mechanism includes a stopper slidably mounted on the connecting frame, the stopper is arranged in an arc shape, a plurality of equidistant circumferentially arranged protrusions are fixedly mounted on the turntable, and two ends of the stopper are located between two adjacent protrusions.

[0009] Optionally, a first spring is fixedly mounted on one end of the guide cavity, and one end of the first spring is fixedly connected to the coating cotton.

[0010] Optionally, a second spring is fixedly mounted on the bottom plate and the connecting plate, and one end of the second spring is fixedly connected to the second heating plate and the first heating plate respectively.

[0011] Optionally, a support column is fixedly mounted on the base plate, and the support column is fixedly connected to the second cylinder.

[0012] Compared with the prior art, the utility model has the following beneficial technical effects:

[0013] 1. The paint in the liquid storage tank is transported to the diversion cavity through the connecting pipe, and then transported to the paint cotton through the guide pipe. The second cylinder is started, and the piston rod of the second cylinder drives the electric turntable to move horizontally and reciprocatingly. The electric turntable is started, and the electric turntable drives the paint cotton to rotate, so that the paint cotton can move horizontally and in a circle in the inner lining tube, so that the inner wall of the inner lining tube can be fully coated with paint, thereby improving the fixing effect.

[0014] 2. Pull the stopper upward to cancel the fixation of the turntable, rotate the turntable, the turntable drives the support rod to rotate, the support rod drives the gear to rotate, the gear drives the rack to move in opposite directions, drives the guide cavity to move, adjust the rotation radius of the paint cotton, press the stopper downward after the adjustment is completed, fix the turntable, and realize the distance coating on the inner wall of pipes with different inner diameters, thereby improving the scope of application.

[0015] The utility model realizes sufficient and uniform application of coatings on inner liner pipes of different sizes before curing, thereby improving the curing effect, improving product quality and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A structural schematic diagram of an embodiment of the utility model is given;

[0017] Figure 2 A schematic diagram of the electric turntable, gear and rack structure of an embodiment of the utility model is given;

[0018] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;

[0019] Figure 4 for Figure 2 A schematic diagram of the local enlarged structure at B in the middle;

[0020] Figure 5 for Figure 1 Schematic diagram of the local enlarged structure at point C in the middle.

[0021] Figure numerals: 1. base plate; 2. support column; 3. second cylinder; 4. bump; 5. liquid storage tank; 6. connecting pipe; 7. first heating plate; 8. second heating plate; 9. second spring; 10. connecting plate; 11. first cylinder; 12. mounting rod; 13. connecting frame; 14. electric turntable; 15. turntable; 16. rack; 17. guide chamber; 18. fixing plate; 19. gear; 20. coating cotton; 21. guide tube; 22. first spring; 23. support rod; 24. block. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0023] Example

[0024] like Figure 1-2 As shown, the polytetrafluoroethylene liner tube forming and curing device proposed in the utility model includes a base plate 1 and a first heating plate 7. The first heating plate 7 is slidably mounted on the base plate 1. A mounting rod 12 is fixedly mounted on the base plate 1. A first cylinder 11 is fixedly mounted on the bottom of the mounting rod 12. A connecting plate 10 is fixedly mounted on the piston rod of the first cylinder 11. A second heating plate 8 is fixedly mounted on the bottom of the connecting plate 10. Both the first heating plate 7 and the second heating plate 8 are arc-shaped. The liner tube to be cured is placed on the first heating plate 7, and the first cylinder 11 is started. The first cylinder 11 drives the second heating plate 8 to move downward to fix the liner tube. An auxiliary device for evenly applying curing coating to different liner tubes is provided on the base plate 1.

[0025] like Figure 2-5 As shown, the present embodiment also includes an auxiliary device, which includes a second cylinder 3 fixedly mounted on the base plate 1, a piston rod of the second cylinder 3 fixedly mounted on an electric turntable 14, a connecting pipe 6 fixedly mounted on the electric turntable 14, liquid storage tanks 5 fixedly mounted on both sides of the connecting pipe 6 for storing the paint used for curing, a fixed plate 18 fixedly mounted on the electric turntable 14, racks 16 symmetrically slidably mounted on both sides of the fixed plate 18, a guide cavity 17 fixedly mounted on one end of the rack 16, the guide cavity 17 is a cavity setting, the guide cavity 17 is connected with the liquid storage tank 5, a guide tube 21 is slidably mounted on one end of the guide cavity 17, a coating cotton 20 is fixedly mounted on one end of the guide tube 21, the guide tube 21 is connected with the guide cavity 17, the coating cotton 20 is arranged in an arc shape, a connecting frame 13 fixedly mounted on the electric turntable 14, a turntable 15 rotatably mounted on the connecting frame 13, a support rod 23 fixedly mounted on the turntable 15, and a support rod 23 fixedly mounted on the fixed plate 18. A gear 19 is installed on the motor, and the gear 19 is meshed with the rack 16. One end of the support rod 23 is fixedly connected to the guide chamber 17. The turntable 15 is rotated, and the turntable 15 drives the support rod 23 to rotate, and the support rod 23 drives the gear 19 to rotate. The gear 19 drives the rack 16 to move in opposite directions, drives the guide chamber 17 to move, and adjusts the rotation radius of the paint cotton 20. The liquid storage tank 5 is opened, and the paint in the liquid storage tank 5 is transported from the connecting pipe 6 to the guide chamber 17, and then transported to the paint cotton 20 by the guide pipe 21. The paint cotton 20 is soaked with the paint, and the second cylinder 3 is started. The piston rod of the second cylinder 3 drives the electric turntable 14 to move horizontally in a reciprocating motion in the horizontal direction. The electric turntable 14 is started, and the electric turntable 14 drives the paint cotton 20 to rotate, so that the paint cotton 20 can do both horizontal and circular motion in the inner liner tube, and the inner wall of the inner liner tube is fully coated with paint. A limiting mechanism for fixing the turntable 15 is provided on the connecting frame 13.

[0026] like Figure 2-3 As shown, the present embodiment also includes a limiting mechanism, which includes a stopper 24 slidably mounted on the connecting frame 13, the stopper 24 is arranged in an arc shape, and a plurality of equidistant circumferentially arranged protrusions 4 are fixedly mounted on the turntable 15, and the two ends of the stopper 24 are located between two adjacent protrusions 4. The stopper 24 is pulled upward to move the stopper 24 out of the protrusion 4, thereby canceling the fixation of the protrusion 4.

[0027] like Figure 1-4 As shown, a first spring 22 is fixedly installed at one end of the guide chamber 17, one end of the first spring 22 is fixedly connected to the coating cotton 20, a second spring 9 is fixedly installed on the bottom plate 1 and the connecting plate 10, one end of the second spring 9 is fixedly connected to the second heating plate 8 and the first heating plate 7 respectively, a support column 2 is fixedly installed on the bottom plate 1, and the support column 2 is fixedly connected to the second cylinder 3.

[0028] Working principle: put the inner liner tube to be cured on the first heating plate 7, start the first cylinder 11, the first cylinder 11 drives the second heating plate 8 to move downward, fix the inner liner tube, rotate the turntable 15, the turntable 15 drives the support rod 23 to rotate, the support rod 23 drives the gear 19 to rotate, the gear 19 drives the rack 16 to move in opposite directions, drives the guide cavity 17 to move, adjusts the rotation radius of the coating cotton 20, opens the liquid storage tank 5, and the coating in the liquid storage tank 5 is transported from the connecting pipe 6 to the guide cavity 17, and then transported to the coating cotton 20 by the guide pipe 21, and the coating cotton 20 is coated with the coating. After soaking, start the second cylinder 3, the piston rod of the second cylinder 3 drives the electric turntable 14 to move in a horizontal reciprocating motion, start the electric turntable 14, and the electric turntable 14 drives the coating cotton 20 to rotate, so that the coating cotton 20 can move both horizontally and in a circular motion in the inner lining tube, and the inner wall of the inner lining tube is fully coated with coating. After coating, start the first heating plate 7 and the second heating plate 8 to heat the inner lining tube to improve the curing effect, thereby achieving sufficient and uniform coating of the coating on the inner lining tubes of different sizes before curing, improving the curing effect, improving the product quality, and having strong practicality.

[0029] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A polytetrafluoroethylene lined pipe forming and curing device, comprising a base plate (1), characterized in that: Also includes: A first heating plate (7), the first heating plate (7) is slidably mounted on a base plate (1), a mounting rod (12) is fixedly mounted on the base plate (1), a first cylinder (11) is fixedly mounted on the bottom of the mounting rod (12), a connecting plate (10) is fixedly mounted on the piston rod of the first cylinder (11), a second heating plate (8) is fixedly mounted on the bottom of the connecting plate (10), the first heating plate (7) and the second heating plate (8) are both arc-shaped, and an auxiliary device for evenly applying curing coating to different lining pipes is arranged on the base plate (1).

2. The polytetrafluoroethylene lined pipe forming and curing device according to claim 1, characterized in that: The auxiliary device comprises a second cylinder (3) fixedly mounted on the bottom plate (1); the piston rod of the second cylinder (3) is fixedly mounted on an electric turntable (14); a connecting pipe (6) is fixedly mounted on the electric turntable (14); liquid storage tanks (5) are fixedly mounted on both sides of the connecting pipe (6); a fixing plate (18) is fixedly mounted on the electric turntable (14); racks (16) are symmetrically slidably mounted on both sides of the fixing plate (18); a guide cavity (17) is fixedly mounted on one end of the rack (16); the guide cavity (17) is a hollow cavity; the guide cavity (17) is connected to the liquid storage tank (5); a guide tube is slidably mounted on one end of the guide cavity (17) (21), a coating cotton (20) is fixedly installed on one end of the guide tube (21), the guide tube (21) is connected to the guide cavity (17), the coating cotton (20) is arranged in an arc shape, a connecting frame (13) is fixedly installed on the electric turntable (14), a turntable (15) is rotatably installed on the connecting frame (13), a support rod (23) is fixedly installed on the turntable (15), a gear (19) is rotatably installed on the fixed plate (18), the gear (19) is meshed with the rack (16), one end of the support rod (23) is fixedly connected to the guide cavity (17), and a limiting mechanism for fixing the turntable (15) is arranged on the connecting frame (13).

3. The polytetrafluoroethylene lined pipe forming and curing device according to claim 2, characterized in that: The limiting mechanism comprises a stopper (24) slidably mounted on the connection frame (13), the stopper (24) being arranged in an arc shape, a plurality of equidistant circumferentially arranged protrusions (4) being fixedly mounted on the rotating disk (15), and two ends of the stopper (24) being located between two adjacent protrusions (4).

4. The polytetrafluoroethylene lined pipe forming and curing device according to claim 2, characterized in that: A first spring (22) is fixedly mounted on one end of the guide cavity (17), and one end of the first spring (22) is fixedly connected to the coating cotton (20).

5. The polytetrafluoroethylene lined pipe forming and curing device according to claim 1, characterized in that: A second spring (9) is fixedly mounted on the bottom plate (1) and the connecting plate (10), and one end of the second spring (9) is fixedly connected to the second heating plate (8) and the first heating plate (7) respectively.

6. The polytetrafluoroethylene lined pipe forming and curing device according to claim 2, characterized in that: A support column (2) is fixedly mounted on the base plate (1), and the support column (2) is fixedly connected to the second cylinder (3).