Capacitor sorting machine with anti-falling function
By designing the conveying mechanism and feeding mechanism in the capacitor sorting machine, the problem of capacitance parts being easily dropped during transmission is solved, more stable conveying and efficient automatic arrangement are achieved, and the overall efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202421374146.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When the existing capacitor sorting machine transmits capacitor parts, due to the jitter and vibration of the conveyor belt, the capacitor parts are easily dropped, affecting the conveying stability.
A capacitance sorting machine including a conveying mechanism and a feeding mechanism is designed. The conveying mechanism buffers the vibration power of the conveyor belt through the combination of a horizontal frame, a damping spring rod and a roller; the feeding mechanism realizes the orderly automatic arrangement of capacitor parts through the combination of open rings, special-shaped plates, rotating motors and turntables.
It effectively reduces the vibration force received by the conveying mechanism, ensures that the capacitor parts are more stable during transportation, avoid falling, and at the same time improves the automatic arrangement efficiency of the capacitor parts and improves the working efficiency of the overall equipment.
Smart Images

Figure CN222856019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor sorting machines, in particular to a capacitor sorting machine with anti-drop function. Background Art
[0002] Capacitor testing is generally done by having the testing equipment contact the positive and negative leads on the capacitor, thereby charging it and obtaining parameter information to detect whether it is qualified.
[0003] For example, the public document with application number 202320484446.0 discloses an aging sorting machine for aluminum electrolytic capacitors. The utility model includes a conveying platform and a sorting platform. The conveying platform is equipped with a material conveyor belt, and the sorting platform is equipped with a sorting conveyor belt. The unloading end of the material conveyor belt is arranged on the side of the loading end of the sorting transmission belt. A material transfer device is arranged between the conveying platform and the sorting platform; a pallet is placed on the material conveyor belt, and a plurality of first electric clamps arranged at intervals are fixedly installed on the pallet. The claw arm of the first electric clamp is fixedly installed with a clamping plate; a pushing structure is fixedly installed on one side of the sorting platform, and a receiving platform is fixedly installed on the other side of the sorting platform. The utility model has the advantages of accurate sorting, safety, stability and simple structure. However, when the capacitor is automatically transported, the capacitor sorting machine only feeds the capacitor through a single conveyor belt. During the rotation of the conveyor belt, a certain amount of shaking will occur between the belt body and the roller body, which will cause the entire feeding mechanism to vibrate, which may cause the capacitor to fall and affect the transportation stability of the capacitor.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a capacitor sorting machine with anti-drop function is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a capacitor sorting machine with anti-drop function to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solutions: a capacitor sorting machine with anti-drop function, comprising a detection table, a sorting track is arranged on the left side above the surface of the detection table, a main control unit is fixedly arranged on the right end of the rear side above the surface of the detection table, a conveying mechanism is installed on the left side of the detection table, and a feeding mechanism is arranged on the left end of the conveying mechanism;
[0007] The conveying mechanism also includes a horizontal frame fixedly installed in the middle of the inner surface of the assembly frame, damping spring rods are fixedly installed on the upper and lower sides of the surface of the horizontal frame, and a movable plate is fixedly installed at one end of the damping spring rod away from the horizontal frame, and rollers are evenly distributed and rotatably installed on the inner wall of the movable plate;
[0008] The feeding mechanism comprises an open ring fixedly arranged at the left end of the assembly frame, a special-shaped plate fixedly installed on the inner side of the surface of the open ring, and the special-shaped plate extends from the middle position of the open ring to the opening position and gradually narrows.
[0009] Preferably, the conveying mechanism comprises an assembly frame fixedly installed on the left side of the detection table surface, and belt rollers are rotatably provided at both left and right ends of the inner surface of the assembly frame, and a conveyor belt is sleeved on the surface of the belt roller.
[0010] Preferably, the conveying mechanism further comprises a driving motor installed at the rear end of the left belt roller, and the driving motor is fixedly connected to the left end of the rear side of the outer surface of the assembly frame.
[0011] Preferably, the feeding mechanism also includes a support seat fixedly installed at the lower end of the open ring, a rotating motor is fixedly provided at the bottom end of the inner surface of the support seat, a turntable is installed at the upper end of the rotating motor, and the turntable rotates under the surface of the special-shaped plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model can buffer the vibration force generated by the conveyor belt through the arrangement of the conveying mechanism, the assembly frame, the belt roller, the driving motor, the cross frame, the damping spring rod, the movable plate and the roller, effectively weaken the vibration force on the entire conveying mechanism, make the capacitor more stable during transportation, and avoid the capacitor from falling off. At the same time, when the conveyor belt collides with the movable plate, it contacts the roller first, and the roller uses its own rotation to reduce the friction between the conveyor belt and the movable plate, thereby preventing the conveying mechanism from being damaged;
[0014] 2. The utility model can automatically arrange the capacitors one by one in an orderly manner through the setting of the feeding mechanism, the open ring, the special-shaped plate, the support seat, the rotating motor and the turntable, which is convenient for the subsequent sorting and processing one by one. The capacitors can be automatically arranged in large quantities, which greatly improves the working efficiency of the overall equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the conveying mechanism of the utility model;
[0017] Figure 3 It is a schematic diagram of the disassembled structure of the feeding mechanism of the utility model.
[0018] In the figure: 1. Inspection table; 2. Sorting track; 3. Main control unit; 4. Conveying mechanism; 401. Assembly frame; 402. Belt roller; 403. Driving motor; 404. Cross frame; 405. Damping spring rod; 406. Movable plate; 407. Roller; 5. Feeding mechanism; 501. Open ring; 502. Special-shaped plate; 503. Support seat; 504. Rotating motor; 505. Turntable. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1-Figure 2 As shown, a capacitor sorting machine with anti-drop function includes a detection table 1, a sorting track 2 is arranged on the left side above the surface of the detection table 1, a main control unit 3 is fixedly arranged on the right end of the rear side above the surface of the detection table 1, a conveying mechanism 4 is installed on the left side of the detection table 1, and a feeding mechanism 5 is arranged on the left end of the conveying mechanism 4.
[0021] By adopting the above technical solution, the transported capacitors are separated and tested one by one using the sorting track 2 of the testing platform 1 and the main control unit 3 .
[0022] Furthermore, the conveying mechanism 4 includes an assembly frame 401 fixedly installed on the left side of the surface of the testing platform 1, and belt rollers 402 are rotatably provided at both left and right ends of the inner surface of the assembly frame 401, and a conveyor belt is sleeved on the surface of the belt roller 402.
[0023] By adopting the above technical solution, the belt roller 402 is wound around the conveyor belt to form a complete conveying member.
[0024] Furthermore, the conveying mechanism 4 further includes a driving motor 403 installed at the rear end of the left belt roller 402 , and the driving motor 403 is fixedly connected to the left end of the rear side of the outer surface of the assembly frame 401 .
[0025] By adopting the above technical solution, the driving motor 403 provides power to the belt roller 402, so that the conveying member can effectively convey the capacitor member.
[0026] Furthermore, the conveying mechanism 4 also includes a cross frame 404 fixedly installed in the middle of the inner surface of the assembly frame 401, damping spring rods 405 are fixedly installed on the upper and lower sides of the surface of the cross frame 404, and a movable plate 406 is fixedly provided at one end of the damping spring rod 405 away from the cross frame 404, and rollers 407 are evenly distributed and rotatably installed on the inner wall of the movable plate 406.
[0027] By adopting the above technical solution, the damping spring rod 405 is composed of a damper and a spring. The vibration generated by the conveyor belt will collide with the movable plate 406, causing the movable plate 406 to squeeze the damping spring rod 405 to contract, thereby buffering the vibration force and effectively reducing the vibration force on the entire conveying mechanism 4; the roller 407 uses its own rotation to reduce the friction between the conveyor belt and the movable plate 406 to prevent damage to the conveying mechanism 4.
[0028] like Figure 1 and Figure 3 As shown, the feeding mechanism 5 includes an open ring 501 fixedly provided at the left end of the assembly frame 401, and a special-shaped plate 502 is fixedly installed on the inner side of the surface of the open ring 501. The special-shaped plate 502 extends from the middle position of the open ring 501 to the opening position and gradually narrows.
[0029] By adopting the above technical solution, the channel formed by the special-shaped plate 502 and the inner wall of the open ring 501 gradually narrows, so that the number of capacitors that can be accommodated in the channel gradually decreases until the number at the exit of the open ring 501 is reduced to one.
[0030] Furthermore, the feeding mechanism 5 also includes a support seat 503 fixedly installed at the lower end of the open ring 501, a rotating motor 504 is fixedly provided at the bottom end of the inner surface of the support seat 503, a turntable 505 is installed at the upper end of the rotating motor 504, and the turntable 505 rotates under the surface of the special-shaped plate 502.
[0031] By adopting the above technical solution, the turntable 505 supports the capacitors, and the turntable 505 is continuously rotated by the rotary motor 504, so as to drive the capacitors to continuously move in the channel, and automatically arrange them one by one in an orderly manner.
[0032] Working principle: When using the capacitor sorting machine with anti-drop function, first, the capacitors can be directly poured in large quantities into the middle of the open ring 501, supported by the turntable 505, and then the rotary motor 504 is used to drive the turntable 505 to rotate. The capacitors rotate with the turntable 505 and enter the narrow channel through the end of the special-shaped plate 502 located in the middle of the open ring 501. The channel gradually narrows, but the turntable 505 does not stop rotating, so that the number of capacitors accumulated at the same position in the channel will be gradually screened and transported to the opening of the open ring 501. The channel can only accommodate one capacitor at a time. In this way, the capacitors can be automatically arranged one by one in an orderly manner. The capacitors transported to the opening will be pushed and moved to the conveying mechanism 4. The driving motor 403 drives the belt roller 402 to rotate, thereby using the conveyor belt to transport the capacitor workpiece. During transportation, the vibration generated by the conveyor belt will collide with the movable plate 406, causing the movable plate 406 to squeeze the damping spring rod 405 to contract, thereby buffering the vibration force and effectively reducing the vibration force on the entire conveying mechanism 4. At the same time, when the conveyor belt collides with the movable plate 406, it preferentially contacts the roller 407. The roller 407 uses its own rotation to reduce the friction between the conveyor belt and the movable plate 406 to prevent the conveying mechanism 4 from being damaged. The conveying mechanism 4 will transport the capacitor to the sorting track 2, and the detection table 1 will detect and sort the sorted capacitors under the control of the main control unit 3. This is the working principle of the capacitor sorting machine with anti-drop function.
Claims
1. A capacitor sorting machine with anti-drop function, comprising a testing table (1), characterized in that: A sorting track (2) is arranged on the left side above the surface of the detection platform (1); a main control unit (3) is fixedly arranged on the right end of the rear side above the surface of the detection platform (1); a conveying mechanism (4) is installed on the left side of the detection platform (1); and a feeding mechanism (5) is arranged on the left end of the conveying mechanism (4); The conveying mechanism (4) further comprises a horizontal frame (404) fixedly mounted on the middle of the inner surface of the assembly frame (401), damping spring rods (405) fixedly mounted on the upper and lower sides of the surface of the horizontal frame (404), a movable plate (406) fixedly mounted on one end of the damping spring rod (405) away from the horizontal frame (404), and rollers (407) evenly distributed and rotatably mounted on the inner wall of the movable plate (406); The feeding mechanism (5) comprises an open ring (501) fixedly arranged at the left end of the assembly frame (401), a special-shaped plate (502) fixedly installed on the inner side of the surface of the open ring (501), and the special-shaped plate (502) extends from the middle position of the open ring (501) to the opening position and gradually narrows.
2. A capacitor sorting machine with anti-drop function according to claim 1, characterized in that: The conveying mechanism (4) comprises an assembly frame (401) fixedly mounted on the left side of the surface of the detection platform (1), belt rollers (402) are rotatably arranged at both left and right ends of the inner surface of the assembly frame (401), and a conveyor belt is sleeved on the surface of the belt roller (402).
3. The capacitor sorting machine with anti-drop function according to claim 1, characterized in that: The conveying mechanism (4) further comprises a driving motor (403) installed at the rear end of the left end belt roller (402), and the driving motor (403) is fixedly connected to the left end of the rear side of the outer surface of the assembly frame (401).
4. The capacitor sorting machine with anti-drop function according to claim 1, characterized in that: The feeding mechanism (5) further comprises a support seat (503) fixedly mounted at the lower end of the open ring (501); a rotating motor (504) is fixedly mounted at the bottom end of the inner surface of the support seat (503); a rotating disk (505) is mounted at the upper end of the rotating motor (504); and the rotating disk (505) rotates in contact with the lower surface of the special-shaped plate (502).
Citation Information
Patent Citations
Aging sorting machine for aluminum electrolytic capacitor
CN219401207U