Bending calibration device for pipeline production
By designing a pipe production bending calibration device, the combination of electric telescopic rods and rollers can be used to achieve simultaneous fixing and calibration of multiple pipes, which solves the problem of low production efficiency of pipelines in the prior art and improves calibration efficiency and production efficiency.
Patent Information
- Application Number
- CN202421381074.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the pipeline production process, the existing straightener uses hydraulic extrusion and pushing methods, which leads to shutdown after each pipe processing, reducing production efficiency.
A pipe production bending calibration device is designed, including a moving mechanism, a fixing mechanism and a calibration mechanism, which uses a combination of electric telescopic rods and rollers to achieve simultaneous fixing and calibration of multiple pipes.
The device can fix and calibrate multiple pipes at one time, improving production efficiency, reducing downtime, and improving the efficiency of pipeline processing and production.
Smart Images

Figure CN222856325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline bending calibration, in particular to a pipeline production bending calibration device. Background Art
[0002] The straightening machine is a detection and straightening device designed for shaft and rod products that undergo bending deformation after heat treatment. The automatic straightening machine is a high-tech product that integrates mechanical, electrical, hydraulic, pneumatic, and computer detection and analysis. It has excellent technical performance, which is mainly reflected in the advantages of high measurement accuracy and strong workpiece adaptability. It can accurately measure the radial runout of pure circular sections, D-shaped sections, and pitch circles of gears or splines of shaft and rod workpieces.
[0003] In actual situations, iron pipes may be slightly bent due to some external forces during the production process. Therefore, a straightening machine is used to straighten the pipes to ensure the yield rate of the pipes. However, the existing straightening machines use hydraulic extrusion for straightening and use a jacking and pushing method to transport materials. In short, only after one pipe is processed can other pipes be processed. This causes the straightening machine to be shut down during the production process, which further leads to low production efficiency of the straightening machine, thereby affecting the processing and production of the pipes. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a pipeline production bending calibration device.
[0005] The utility model is achieved in this way:
[0006] A pipeline production bending calibration device includes a moving mechanism, a fixing mechanism, and a calibration mechanism. The moving mechanism includes a workbench, and the workbench has a cavity. A plurality of first fixing grooves and a second fixing groove are respectively provided on both sides of the cavity. A pipeline is provided between the first fixing groove and the second fixing groove. The fixing mechanism is installed on one side of the workbench, and the telescopic end of the fixing mechanism slides in the second fixing groove and squeezes one end of the pipeline. The calibration mechanism includes a moving seat. A driving mechanism is installed on the outer side of the workbench, and the driving mechanism drives the moving seat to move in the cavity. A plurality of calibration groups are installed on the top of the moving seat, and the calibration groups squeeze the outer side of the pipeline.
[0007] Furthermore, the calibration group includes a fixed plate and a movable plate, and the fixed plate is installed on the top of the movable seat, the movable plate slides on the top of the movable seat, the pipeline is located between the fixed plate and the movable plate, and the fixed plate and the movable plate are both provided with grooves on the side close to each other, and a pair of rollers are rotatably connected in the grooves, and the rollers squeeze the pipeline.
[0008] Furthermore, the calibration group also includes a first base, which is installed on the top of the moving base and close to the outer side of the moving plate. A first electric telescopic rod is installed on one side of the moving base, and the telescopic end of the first electric telescopic rod is connected to the moving plate.
[0009] The beneficial effect of adopting the above further scheme is that the first electric telescopic rod is used to push the movable plate, and after the pipeline is fixed, its outer side is in contact with the roller in the fixed plate, and after the movable plate moves, the roller inside it will also be in contact with the pipeline and cooperate with the roller on the opposite side to squeeze the pipeline.
[0010] Furthermore, the driving mechanism includes a motor and a threaded rod, a slide groove is opened at the bottom center of the cavity, the threaded rod is rotatably installed in the slide groove, the output end of the motor is transmission connected to the threaded rod, and a slider is installed at the bottom of the movable seat, the slider is threadedly connected to the threaded rod and slides in the slide groove.
[0011] The beneficial effect of adopting the above further scheme is that the motor drives the threaded rod to rotate, so that the slider moves in the slide groove, thereby driving the moving seat to move. Since the moving seat moves in a straight line and the pipe is squeezed by the roller, the pipe will be straightened as the moving seat moves.
[0012] Furthermore, the fixing mechanism includes a fixing seat, a plurality of push rods are installed on one side of the fixing seat, a through hole connected to the second fixing groove is opened on one side of the top of the workbench, and the push rods slide in the through hole and the second fixing groove.
[0013] Furthermore, the fixing mechanism also includes a second base and a second electric telescopic rod, and the second base is installed on the outside of the workbench, the second electric telescopic rod is installed on the inside of the second base, and the telescopic end of the second electric telescopic rod is connected to the other side of the fixing base.
[0014] The beneficial effect of adopting the above further scheme is that the second electric telescopic rod is used to drive the fixed seat to move, so that the push rod slides in the through hole and the second fixed groove, and the push rod is pressed against one end of the pipe, while the other end of the pipe is against the first fixed groove, so that the pipe can be fixed between the first fixed groove and the second fixed groove. At the same time, as the pipe is straightened, the push rod will be driven by the second electric telescopic rod to gradually move away from one end of the pipe, leaving a gap between it and one end of the pipe.
[0015] Furthermore, a control panel is installed on the outer side of the workbench, and the control panel controls the moving mechanism, the fixing mechanism, and the calibration mechanism.
[0016] The beneficial effects of the utility model are as follows: the utility model obtains a pipe production bending calibration device through the above design. The technical solution can fix a plurality of pipes at one time by using a plurality of one-to-one corresponding first fixing grooves and second fixing grooves and fixing mechanisms. By using a plurality of movable calibration groups, a plurality of pipes can be calibrated at one time. At the same time, there are certain gaps between the pipes and between the pipes and the cavities. Therefore, when calibrating the pipes in batches, it is also convenient for the user to take out the calibrated pipes, thereby improving the calibration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A first three-dimensional structural schematic diagram of a pipe production bending calibration device provided by the utility model;
[0019] Figure 2 A second three-dimensional structural schematic diagram of a pipeline production bending calibration device provided by the utility model;
[0020] Figure 3 A schematic diagram of the exploded structure of a pipe production bending calibration device provided by the utility model;
[0021] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of structure A in the middle.
[0022] In the figure: 100, moving mechanism; 1001, workbench; 1002, slide; 1003, threaded rod; 1004, motor; 1005, first fixed groove; 1006, cavity; 1007, second fixed groove; 1008, through hole; 200, fixing mechanism; 2001, second base; 2002, second electric telescopic rod; 2003, fixed base; 2004, push rod; 300, calibration mechanism; 3001, slider; 3002, moving base; 3003, fixed plate; 3004, moving plate; 3005, roller; 3006, first base; 3007, first electric telescopic rod. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0025] Embodiment 1 of the utility model of a pipe production bending calibration device
[0026] The utility model provides the following technical solutions: Figure 1 - Figure 4The calibration group includes a fixed plate 3003 and a movable plate 3004, and the fixed plate 3003 is installed on the top of the movable seat 3002, and the movable plate 3004 slides on the top of the movable seat 3002, and the pipeline is located between the fixed plate 3003 and the movable plate 3004. The fixed plate 3003 and the movable plate 3004 are both provided with grooves on the sides close to each other, and a pair of rollers 3005 are rotatably connected in the grooves, and the rollers 3005 squeeze the pipeline. The calibration group also includes a first machine base 3006, and the first machine base 3006 is installed on the top of the movable seat 3002 and close to the outer side of the movable plate 3004. A first electric telescopic rod 3007 is installed on one side of the movable seat 3002, and the telescopic end of the first electric telescopic rod 3007 is connected to the movable plate 3004. The first electric telescopic rod 3007 is used to push the movable plate 3004. After the pipeline is fixed, its outer side and the rollers in the fixed plate 3003 3005 are in contact with each other, and after the movable plate 3004 moves, the roller 3005 therein will also be in contact with the pipe and cooperate with the roller 3005 on the opposite side to squeeze the pipe. The driving mechanism includes a motor 1004 and a threaded rod 1003. A slide groove 1002 is opened at the bottom center of the cavity 1006. The threaded rod 1003 is rotatably installed in the slide groove 1002. The output end of the motor 1004 is transmission-connected with the threaded rod 1003. A slider 3001 is installed at the bottom of the movable seat 3002. The slider 3001 and the threaded rod 1003 are threadedly connected and slide in the slide groove 1002. The motor 1004 drives the threaded rod 1003 to rotate, so that the slider 3001 moves in the slide groove 1002, thereby driving the movable seat 3002 to move. Because the movable seat 3002 moves in a straight line and the pipe is squeezed by the roller 3005, the pipe will be straightened as the movable seat 3002 moves.
[0027] Embodiment 2 of the utility model of a pipe production bending calibration device
[0028] Reference Figure 1 - Figure 4Specifically, the fixing mechanism 200 includes a fixing seat 2003, a plurality of push rods 2004 are installed on one side of the fixing seat 2003, a through hole 1008 connected to the second fixing groove 1007 is opened on one side of the top of the workbench 1001, and the push rod 2004 slides in the through hole 1008 and the second fixing groove 1007. The fixing mechanism 200 also includes a second machine base 2001 and a second electric telescopic rod 2002, and the second machine base 2001 is installed on the outer side of the workbench 1001, and the second electric telescopic rod 2002 is installed on the inner side of the second machine base 2001, and the second electric telescopic rod 2002 The telescopic end is connected to the other side of the fixed seat 2003, and the second electric telescopic rod 2002 is used to drive the fixed seat 2003 to move, so that the top rod 2004 slides in the through hole 1008 and the second fixed groove 1007, and the top rod 2004 is supported against one end of the pipe, while the other end of the pipe is against the first fixed groove 1005, so that the pipe can be fixed between the first fixed groove 1005 and the second fixed groove 1007. At the same time, as the pipe is straightened, the top rod 2004 will be driven by the second electric telescopic rod 2002 to gradually move away from one end of the pipe, leaving a gap between it and one end of the pipe.
[0029] Embodiment 3 of a pipe production bending calibration device according to the utility model
[0030] Reference Figure 1 - Figure 4 Specifically, the width of the first fixing groove 1005 and the second fixing groove 1007 matches the outer diameter of the pipe to be straightened, and the distance between the first fixing groove 1005 and the second fixing groove 1007 matches the length of the pipe.
[0031] Specifically, the working principle of the pipe production bending calibration device is as follows: when in use, the second electric telescopic rod 2002 is used to drive the fixed seat 2003 to move, so that the push rod 2004 slides in the through hole 1008 and the second fixed groove 1007, and the push rod 2004 is supported by one end of the pipe, and the other end of the pipe is against the first fixed groove 1005, so that the pipe can be fixed between the first fixed groove 1005 and the second fixed groove 1007, and the first electric telescopic rod 3007 is used to push the moving plate 3004. After the pipe is fixed, its outer side is in contact with the roller 3005 in the fixed plate 3003, and the moving plate 3004 is moved. After the plate 3004 moves, the roller 3005 inside it will also stick to the pipe and cooperate with the roller 3005 on the opposite side to squeeze the pipe. The motor 1004 drives the threaded rod 1003 to rotate, so that the slider 3001 moves in the slide groove 1002, thereby driving the moving seat 3002 to move. Since the moving seat 3002 moves in a straight line and the pipe is squeezed by the roller 3005, the pipe will be straightened as the moving seat 3002 moves. At the same time, as the pipe is straightened, the top rod 2004 will be driven by the second electric telescopic rod 2002 to gradually move away from one end of the pipe, leaving a gap between it and one end of the pipe.
[0032] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A pipe production bending calibration device, characterized in that: The invention comprises a moving mechanism (100), a fixing mechanism (200), and a calibration mechanism (300); the moving mechanism (100) comprises a workbench (1001); the workbench (1001) has a cavity (1006); a plurality of first fixing grooves (1005) and second fixing grooves (1007) are respectively arranged on both sides of the cavity (1006); a pipeline is arranged between the first fixing grooves (1005) and the second fixing grooves (1007); the fixing mechanism (200) is installed On one side of the workbench (1001), the telescopic end of the fixing mechanism (200) slides in the second fixing groove (1007) and squeezes one end of the pipe, the calibration mechanism (300) includes a moving seat (3002), a driving mechanism is installed on the outer side of the workbench (1001), and the driving mechanism drives the moving seat (3002) to move in the cavity (1006), and a plurality of calibration groups are installed on the top of the moving seat (3002), and the calibration groups squeeze the outer side of the pipe.
2. A pipe production bending calibration device according to claim 1, characterized in that: The calibration group comprises a fixed plate (3003) and a movable plate (3004), wherein the fixed plate (3003) is mounted on the top of the movable seat (3002), the movable plate (3004) slides on the top of the movable seat (3002), the pipeline is located between the fixed plate (3003) and the movable plate (3004), the fixed plate (3003) and the movable plate (3004) are both provided with grooves on the sides close to each other, a pair of rollers (3005) are rotatably connected in the grooves, and the rollers (3005) squeeze the pipeline.
3. A pipe production bending calibration device according to claim 2, characterized in that: The calibration group also includes a first machine base (3006), which is installed on the top of the moving base (3002) and close to the outer side of the moving plate (3004). A first electric telescopic rod (3007) is installed on one side of the moving base (3002), and the telescopic end of the first electric telescopic rod (3007) is connected to the moving plate (3004).
4. A pipe production bending calibration device according to claim 1, characterized in that: The driving mechanism comprises a motor (1004) and a threaded rod (1003); a slide groove (1002) is provided at the bottom center of the cavity (1006); the threaded rod (1003) is rotatably mounted in the slide groove (1002); the output end of the motor (1004) is transmission-connected to the threaded rod (1003); a slider (3001) is installed at the bottom of the movable seat (3002); the slider (3001) is threadedly connected to the threaded rod (1003) and slides in the slide groove (1002).
5. The pipe production bending calibration device according to claim 1, characterized in that: The fixing mechanism (200) comprises a fixing seat (2003), a plurality of push rods (2004) are installed on one side of the fixing seat (2003), a through hole (1008) connected to the second fixing groove (1007) is opened on one side of the top of the workbench (1001), and the push rod (2004) slides in the through hole (1008) and the second fixing groove (1007).
6. A pipe production bending calibration device according to claim 5, characterized in that: The fixing mechanism (200) further comprises a second machine base (2001) and a second electric telescopic rod (2002), wherein the second machine base (2001) is installed on the outside of the workbench (1001), the second electric telescopic rod (2002) is installed on the inside of the second machine base (2001), and the telescopic end of the second electric telescopic rod (2002) is connected to the other side of the fixing base (2003).
7. A pipe production bending calibration device according to claim 1, characterized in that: A control panel is installed on the outside of the workbench (1001), and the control panel controls the moving mechanism (100), the fixing mechanism (200), and the calibration mechanism (300).