Multi-station forming equipment of bolt cold heading die

By using hydraulic telescopic rods and protective maintenance mechanisms in the multi-station forming equipment of bolt cold heading molds, the problem of impact wear of the mold during cold heading molding is solved, and the service life of the mold is extended and the stability of the mold is improved.

CN222856624UActive Publication Date: 2025-05-13苏州东标金属制品有限公司
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Patent Information

Application Number
CN202421823022.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During cold heading molding, the mold is subjected to high-strength impact and pressure, which leads to accelerate wear, shorten service life, increase maintenance costs and may lead to production interruptions.

Method used

A multi-station forming equipment for bolt cold heading molds is designed, using hydraulic telescopic rods and protective maintenance mechanisms to absorb impact forces through movable plates and buffer blocks, and further buffer and disperse impact forces through hydraulic oil and spring structures to extend the service life of the mold.

Benefits of technology

It effectively extends the service life of cold heading molds, reduces wear and potential damage caused by impact, improves the stability and accuracy of the molding process, and facilitates the disassembly and maintenance of the mold.

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Abstract

The utility model relates to the technical field of bolt cold heading die forming equipment, in particular to multi-station forming equipment of a bolt cold heading die, which comprises a base, hydraulic telescopic rods are fixedly mounted on two sides of the base, a cold heading die is arranged on one side of the base, and the hydraulic telescopic rods are fixedly mounted on the other side of the base. The output ends of the two hydraulic telescopic rods are fixedly provided with the same pressing die, and the protective overhauling mechanism used for protecting the cold heading die during forming is arranged on one side of the cold heading die. When the cold heading die is used for forming, the protection assembly is used for buffering and protecting impact borne by the cold heading die, vibration and impact force in the cold heading process can be absorbed and dispersed through the multiple buffering blocks at the top of the movable plate, the cold heading die is protected, abrasion and potential damage caused by impact are reduced, and the service life of the cold heading die is prolonged. And meanwhile, by means of the overhauling assembly, the cold heading die is convenient to disassemble and overhaul, and the cold heading die is very convenient and rapid to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt cold heading die forming equipment, in particular to a multi-station forming equipment of a bolt cold heading die. Background Art

[0002] Cold heading is a process that utilizes the plastic deformation of metal under external force and uses a die to redistribute and transfer the metal volume to form the required parts or blanks. Nowadays, cold heading is often used to produce standard fasteners such as bolts;

[0003] As shown in the reference case "A bolt cold heading die" announcement number "CN219004440U", the bolt cold heading die has almost no chance of outside air passing through the gap between the upper die and the lower die to affect the cold heading, thereby improving the precision of the bolts made after cold heading;

[0004] In the existing cold heading process, the mold is subjected to high-intensity impact and pressure, which will accelerate the wear of the mold and shorten its service life. Frequent wear and damage not only increases maintenance costs, but may also cause production interruptions and affect overall production efficiency.

[0005] Therefore, a multi-station forming device for a bolt cold heading die is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a multi-station forming equipment for bolt cold heading molds in order to solve the above-mentioned problems, thereby improving the problem that during the cold heading forming process, the mold is subjected to high-intensity impact and pressure, which will accelerate the wear of the mold and shorten its service life. Frequent wear and damage not only increases maintenance costs, but may also cause production interruptions and affect the overall production efficiency.

[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: a multi-station forming device for a bolt cold heading die, comprising: a base, hydraulic telescopic rods are fixedly installed on both sides of the base, a cold heading die is arranged on one side of the base, and the output ends of the two hydraulic telescopic rods are fixedly installed with the same pressing die; a protective maintenance mechanism, the protective maintenance mechanism for protecting the cold heading die during forming is arranged on one side of the cold heading die; wherein the protective maintenance mechanism comprises a mounting groove opened on one side of the base, the cold heading die is located inside the mounting groove, a protective component is arranged on one side of the mounting groove, and a maintenance component is arranged on one side of the cold heading die. When the cold heading die is forming, the impact on the cold heading die can be buffered and protected by the protective component, thereby effectively extending the service life of the cold heading die. At the same time, the maintenance component makes it easy to disassemble and maintain the cold heading die, which is very convenient.

[0008] Preferably, the protective component includes a movable plate arranged inside the mounting groove, the movable plate is located at the bottom of the cold heading die, and a plurality of buffer blocks are fixedly mounted on the surface of the movable plate, and the plurality of buffer blocks are equidistantly distributed. When the cold heading die is subjected to impact during forming, the plurality of buffer blocks on the top of the movable plate can absorb and disperse the vibration and impact force from the cold heading process, which not only protects the cold heading die, reduces wear and potential damage caused by impact, but also helps to maintain the stability and accuracy of the forming process.

[0009] Preferably, the buffer block is set in a semicircular shape, and multiple buffer blocks are in contact with the bottom of the cold heading die. The semicircular design enables the buffer block to provide a wider contact surface and enhance the ability to absorb and disperse impact force. This shape helps to achieve a more uniform pressure distribution, reduce local pressure points on the bottom of the cold heading die, and thus reduce the risk of wear and damage.

[0010] Preferably, a plurality of piston rods are fixedly installed at the bottom of the movable plate, a first sealing tube is provided on one side of the plurality of piston rods, the other ends of the plurality of first sealing tubes are fixedly connected to the inner wall of the mounting groove, one end of the piston rods is slidingly connected to the adjacent first sealing tubes, the interior of the first sealing tubes is filled with hydraulic oil, when the cold heading die is forming and impacted, the movable plate receives these forces through the piston rod at its bottom, and the piston rod then transfers the force to the hydraulic oil therein, and through the compression of the hydraulic oil, the impact force generated by the cold heading process can be absorbed and buffered, thereby reducing the pressure directly acting on the cold heading die and other parts of the equipment.

[0011] Preferably, a first spring is fixedly installed inside the first sealing tube, and both ends of the first spring are fixedly connected to the piston rod and the inner wall of the first sealing tube respectively. When the movable plate is impacted by the cold heading die during the forming process, the piston rod is pushed inward to compress the hydraulic oil in the first sealing tube and the first spring to help absorb the impact energy. After the impact force subsides, the rebound function of the first spring causes the piston rod to return to its initial position, ensuring that the movable plate is ready to receive the next impact.

[0012] Preferably, a second sealing tube is provided on one side of the first sealing tube, and the first sealing tube and the second sealing tube are connected to each other through a delivery tube, a piston plate is fixedly installed inside the second sealing tube, a second spring is fixedly installed at one end of the piston plate, two ends of the second spring are respectively fixedly connected to the piston plate and the inner wall of the second sealing tube, and the second sealing tube is filled with hydraulic oil. When the hydraulic oil in the first sealing tube is pressurized, the pressure is transmitted to the second sealing tube through the delivery tube, pushing the piston plate, further compressing the second spring, helping to balance and disperse the impact force, and reducing the pressure burden of a single component.

[0013] Preferably, the maintenance component includes connecting grooves opened on both sides of the base, and a fixing frame is provided on the top of the cold heading die, and two screws are rotatably installed on one side of the fixing frame, and connecting blocks are slidably installed inside the two connecting grooves, and one end of the two screws extends into the two connecting grooves respectively and is threadedly connected to the adjacent connecting blocks, and one side of the connecting block is fixedly connected to the inner wall of the connecting groove by a third spring, and a buffer pad is provided between the fixing frame and the base, and the buffer pad is fixedly connected to the fixing frame and can be quickly connected to the corresponding connecting block by two screws, so that the fixing frame can fix the cold heading die, and when the fixing frame is in use, the connecting block is connected to the inner wall of the connecting groove by the third spring, so that the fixing frame and the connecting block can have a certain degree of freedom of movement when subjected to external force, providing additional impact absorption, and the setting of the buffer pad effectively absorbs and disperses the vibration and impact force generated in production, thereby extending the service life of the fixing frame.

[0014] The beneficial effects of the utility model are:

[0015] 1. When the cold heading die is forming, the protective component is used to buffer the impact on the cold heading die. The multiple buffer blocks on the top of the movable plate can absorb and disperse the vibration and impact force from the cold heading process, which not only protects the cold heading die, reduces the wear and potential damage caused by impact, but also helps to maintain the stability and accuracy of the forming process. At the same time, the maintenance component makes the cold heading die easy to disassemble and repair, which is very convenient;

[0016] 2. The two screws can be used to quickly connect with the corresponding connecting blocks, so that the fixed frame can fix the cold heading die. When the fixed frame is in use, the connecting block is connected to the inner wall of the connecting groove through the third spring, so that the fixed frame and the connecting block can have a certain degree of freedom of movement when subjected to external force, providing additional impact absorption. The setting of the buffer pad effectively absorbs and disperses the vibration and impact force generated in production, thereby extending the service life of the fixed frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the protection and maintenance mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the protection component of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the maintenance component of the utility model.

[0021] In the figure: 1. base; 2. hydraulic telescopic rod; 21. cold heading die; 22. pressing die; 3. protection and maintenance mechanism; 31. mounting groove; 32. protection assembly; 321. movable plate; 322. buffer block; 323. first sealing tube; 324. piston rod; 325. first spring; 326. second sealing tube; 327. conveying pipe; 328. piston plate; 329. second spring; 33. maintenance assembly; 331. fixing frame; 332. connecting groove; 333. connecting block; 334. screw; 335. buffer pad; 336. third spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] When implementing: Figure 1-4 As shown, a multi-station forming device for a bolt cold heading die comprises: a base 1, hydraulic telescopic rods 2 are fixedly installed on both sides of the base 1, a cold heading die 21 is arranged on one side of the base 1, and the output ends of the two hydraulic telescopic rods 2 are fixedly installed with the same pressing die 22; a protective maintenance mechanism 3, which is used to protect the cold heading die 21 during forming, and is arranged on one side of the cold heading die 21; wherein the protective maintenance mechanism 3 comprises a mounting groove 31 opened on one side of the base 1, and the cold heading die 21 is provided on one side of the base 1. 1 is located inside the mounting groove 31, a protective component 32 is provided on one side of the mounting groove 31, and an inspection component 33 is provided on one side of the cold heading die 21. The cold heading die 21 is a multi-station bolt die, which can form multiple bolts at one time. When the cold heading die 21 is forming, the impact on the cold heading die 21 can be buffered and protected by the protective component 32, which effectively extends the service life of the cold heading die 21. At the same time, the inspection component 33 makes the cold heading die 21 easy to disassemble and inspect, which is very convenient.

[0024] like Figure 2 and Figure 3As shown, the protective component 32 includes a movable plate 321 arranged inside the mounting groove 31, the movable plate 321 is located at the bottom of the cold heading die 21, and a plurality of buffer blocks 322 are fixedly installed on the surface of the movable plate 321, and the plurality of buffer blocks 322 are equidistantly distributed. When the cold heading die 21 is impacted during forming, the plurality of buffer blocks 322 on the top of the movable plate 321 can absorb and disperse the vibration and impact force from the cold heading process, which not only protects the cold heading die 21, reduces the wear and potential damage caused by the impact, but also helps to maintain the stability and accuracy of the forming process. The buffer blocks 322 are arranged in a semicircular shape, and the plurality of buffer blocks 322 are in contact with the bottom of the cold heading die 21. The semicircular design enables the buffer blocks 322 to provide a wider contact surface, thereby enhancing the ability to absorb and disperse the impact force. This shape helps to achieve a more uniform pressure distribution, reduce the local pressure points on the bottom of the cold heading die 21, and thus reduce the risk of wear and damage. A plurality of piston rods 324 are fixedly installed at the bottom of the movable plate 321, and a first sealing tube 323 is provided on one side of the plurality of piston rods 324. The other ends of the plurality of first sealing tubes 323 are fixedly connected to the inner wall of the mounting groove 31, and one end of the piston rod 324 is slidably connected to the adjacent first sealing tube 323. The interior of the first sealing tube 323 is filled with hydraulic oil. When the cold heading die 21 is formed and impacted, the movable plate 321 receives these forces through the piston rod 324 at its bottom, and the piston rod 324 then transmits the force to the hydraulic oil therein. Through the compression of the hydraulic oil, the impact force generated during the cold heading process can be absorbed and buffered, thereby reducing the pressure directly acting on the cold heading die 21 and other parts of the equipment.

[0025] A first spring 325 is fixedly installed inside the first sealing tube 323, and the two ends of the first spring 325 are fixedly connected to the piston rod 324 and the inner wall of the first sealing tube 323 respectively. When the movable plate 321 is impacted by the cold heading die 21 during the forming process, the piston rod 324 pushes inward to compress the hydraulic oil in the first sealing tube 323 and the first spring 325 to help absorb the impact energy. After the impact force subsides, the rebound function of the first spring 325 makes the piston rod 324 return to the initial position to ensure that the movable plate 321 is ready to receive the next impact. A second sealing tube 326 is provided on one side of the first sealing tube 323, and the first sealing The tube 323 and the second sealing tube 326 are connected to each other through the delivery tube 327. A piston plate 328 is fixedly installed inside the second sealing tube 326. A second spring 329 is fixedly installed at one end of the piston plate 328. Both ends of the second spring 329 are fixedly connected to the piston plate 328 and the inner wall of the second sealing tube 326 respectively. The second sealing tube 326 is filled with hydraulic oil. When the hydraulic oil in the first sealing tube 323 is pressurized, the pressure is transmitted to the second sealing tube 326 through the delivery tube 327, pushing the piston plate 328, and further compressing the second spring 329, helping to balance and disperse the impact force and reduce the pressure burden of a single component.

[0026] like Figure 2 and Figure 4 As shown, the inspection component 33 includes connecting grooves 332 opened on both sides of the base 1, a fixing frame 331 is arranged on the top of the cold heading die 21, one side of the fixing frame 331 is rotatably mounted with two screws 334, the interiors of the two connecting grooves 332 are slidably mounted with connecting blocks 333, one end of the two screws 334 respectively extends into the interiors of the two connecting grooves 332 and is threadedly connected to the adjacent connecting blocks 333, one side of the connecting block 333 is fixedly connected to the inner wall of the connecting groove 332 by a third spring 336, a buffer pad 335 is arranged between the fixing frame 331 and the base 1, and the buffer pad 335 is provided between the fixing frame 331 and the base 1. The punch pad 335 is fixedly connected to the fixed frame 331 and can be quickly connected to the corresponding connecting block 333 via two screws 334, so that the fixed frame 331 can fix the cold heading die 21. When the fixed frame 331 is in use, the connecting block 333 is connected to the inner wall of the connecting groove 332 via the third spring 336, so that the fixed frame 331 and the connecting block 333 can have a certain degree of freedom of movement when subjected to external force, thereby providing additional impact absorption. The setting of the buffer pad 335 effectively absorbs and disperses the vibration and impact force generated during production, thereby extending the service life of the fixed frame 331.

[0027] When the utility model is in use, when the cold heading die 21 is impacted during forming, the multiple buffer blocks 322 on the top of the movable plate 321 can absorb and disperse the vibration and impact force from the cold heading process, which not only protects the cold heading die 21, reduces the wear and potential damage caused by the impact, but also helps to maintain the stability and accuracy of the forming process. When the cold heading die 21 is forming and impacted, the movable plate 321 receives these forces through the piston rod 324 at its bottom, and the piston rod 324 then transmits the force to the hydraulic oil therein. Through the compression of the hydraulic oil, the impact force generated by the cold heading process can be absorbed and buffered, and the pressure directly acting on the cold heading die 21 and other parts of the equipment can be reduced. When the movable plate 321 is impacted during the forming process by the cold heading die 21, the piston rod 324 pushes inward to compress the hydraulic oil in the first sealing tube 323 and the first spring 325 to help absorb the impact energy. After the impact force subsides, the first spring The rebound function of the spring 325 returns the piston rod 324 to the initial position, ensuring that the movable plate 321 is ready to receive the next impact. The second sealing tube 326 is filled with hydraulic oil. When the hydraulic oil in the first sealing tube 323 is pressurized, the pressure is transmitted to the second sealing tube 326 through the delivery pipe 327, pushing the piston plate 328, and further compressing the second spring 329, helping to balance and disperse the impact force and reduce the pressure burden of a single component. It can be quickly connected with the corresponding connecting block 333 through two screws 334, so that the fixed frame 331 can fix the cold heading mold 21, and when the fixed frame 331 is in use, the connecting block 333 is connected to the inner wall of the connecting groove 332 through the third spring 336, so that the fixed frame 331 and the connecting block 333 can have a certain degree of freedom of movement when subjected to external force, providing additional impact absorption. The setting of the buffer pad 335 effectively absorbs and disperses the vibration and impact force generated in production, thereby extending the service life of the fixed frame 331.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A multi-station forming device for a bolt cold heading die, characterized in that: include: A base (1), hydraulic telescopic rods (2) are fixedly mounted on both sides of the base (1), a cold heading die (21) is arranged on one side of the base (1), and the output ends of the two hydraulic telescopic rods (2) are fixedly mounted with a same pressing die (22); A protection and maintenance mechanism (3) for protecting the cold heading die (21) during forming, wherein the protection and maintenance mechanism (3) is arranged on one side of the cold heading die (21); The protective maintenance mechanism (3) comprises a mounting groove (31) provided on one side of the base (1); the cold heading die (21) is located inside the mounting groove (31); a protective component (32) is provided on one side of the mounting groove (31); and a maintenance component (33) is provided on one side of the cold heading die (21).

2. The multi-station forming equipment of a bolt cold heading die according to claim 1, characterized in that: The protection component (32) comprises a movable plate (321) arranged inside the installation groove (31), the movable plate (321) is located at the bottom of the cold heading die (21), and a plurality of buffer blocks (322) are fixedly mounted on the surface of the movable plate (321), and the plurality of buffer blocks (322) are distributed at equal distances.

3. The multi-station forming equipment of a bolt cold heading die according to claim 2, characterized in that: The buffer blocks (322) are configured to be semicircular in shape, and a plurality of buffer blocks (322) are in contact with the bottom of the cold heading die (21).

4. The multi-station forming equipment of a bolt cold heading die according to claim 2, characterized in that: A plurality of piston rods (324) are fixedly mounted on the bottom of the movable plate (321), a first sealing tube (323) is provided on one side of each of the plurality of piston rods (324), the other ends of each of the plurality of first sealing tubes (323) are fixedly connected to the inner wall of the mounting groove (31), and one end of each of the piston rods (324) is slidably connected to an adjacent first sealing tube (323).

5. The multi-station forming equipment of a bolt cold heading die according to claim 4, characterized in that: A first spring (325) is fixedly installed inside the first sealing tube (323), and two ends of the first spring (325) are respectively fixedly connected to the piston rod (324) and the inner wall of the first sealing tube (323).

6. The multi-station forming equipment of a bolt cold heading die according to claim 4, characterized in that: A second sealing tube (326) is provided on one side of the first sealing tube (323), and the first sealing tube (323) and the second sealing tube (326) are connected to each other via a delivery tube (327); a piston plate (328) is fixedly installed inside the second sealing tube (326), and a second spring (329) is fixedly installed at one end of the piston plate (328); and two ends of the second spring (329) are respectively fixedly connected to the piston plate (328) and the inner wall of the second sealing tube (326).

7. The multi-station forming equipment of a bolt cold heading die according to claim 1, characterized in that: The inspection component (33) includes connecting grooves (332) provided on both sides of the base (1); a fixed frame (331) is provided on the top of the cold heading die (21); two screw rods (334) are rotatably installed on one side of the fixed frame (331); connecting blocks (333) are slidably installed inside the two connecting grooves (332); one end of the two screw rods (334) respectively extends into the inside of the two connecting grooves (332) and is threadedly connected to the adjacent connecting blocks (333); one side of the connecting block (333) is fixedly connected to the inner wall of the connecting groove (332) by a third spring (336); a buffer pad (335) is provided between the fixed frame (331) and the base (1); and the buffer pad (335) is fixedly connected to the fixed frame (331).

Citation Information

Patent Citations

  • Die for bolt cold heading forming

    CN219004440U