Composite insulator joint laser marking positioning device
By designing a laser marking and positioning device for composite insulator joints, the coordination of positioning needles, springs, sleeves, collection heads, external joints and switching heads is used to achieve rapid and accurate positioning and exhaust gas collection before laser marking, solving the problem of harmful gases generated during composite insulator joints, ensuring the health and safety of staff, and improving the stability of clamping positioning.
Patent Information
- Application Number
- CN202421737570.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the laser marking process of composite insulator joints, composite insulators coated with special coatings may produce harmful gases that affect the health and safety of people.
A composite insulator joint laser marking positioning device is designed. Through the mutual cooperation of positioning needles, springs, sleeves, collection heads, external joints and switching heads, rapid and accurate positioning and exhaust gas collection are achieved to prevent harmful gases from affecting staff.
The device can quickly and accurately position before laser marking, and effectively prevent the generation of harmful gases through the exhaust gas collection device, ensuring the health and safety of staff, and improving the clamping and positioning stability of the composite insulator joints.
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Figure CN222857016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite insulator production, in particular to a composite insulator joint laser marking and positioning device. Background Art
[0002] Composite insulator joints are a common power transmission structure in power transmission. Compared with composite insulators, traditional porcelain insulators have limited cable bearing capacity. When used in high-strength cable connections, porcelain insulators are prone to breakage. Therefore, traditional porcelain insulators are gradually replaced by composite insulators. Composite insulators need to be laser marked. At the same time, the laser marking positioning of composite insulator joints is crucial to ensure the accuracy of the marking position. Therefore, a composite insulator joint laser marking positioning device is needed.
[0003] In the process of laser marking, some existing laser marking devices assisted by laser marking positioning devices may produce some harmful gases from composite insulators coated with special coatings, thereby affecting the health and safety of personnel. In view of this, in this application, a composite insulator joint laser marking positioning device is proposed to solve this technical problem. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a composite insulator joint laser marking positioning device, aiming to improve the problem in the prior art that during the laser marking process of the laser marking device assisted by the laser marking positioning device, the composite insulator coated with a special coating may produce some harmful gases, thereby affecting the health and safety of personnel.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A composite insulator joint laser marking positioning device comprises a chassis and a laser marking head body, wherein the laser marking head body is located on the top side of the chassis, the outer wall of the laser marking head body is fixedly connected to a frame, the bottom side of the frame is connected to a switching head through a driving assembly, a collecting assembly is installed at one end of the bottom side of the switching head, a sleeve is fixedly connected to the other end of the bottom side of the switching head, a positioning pin is provided on the bottom side of the sleeve, the top end of the positioning pin is slidably connected to the inside of the sleeve through a spring, the left end of the top side of the chassis is fixedly connected to a support frame, the right end of the support frame is connected to a limit frame through motor 2, the limit frame is connected to two curved parts through a transmission assembly, and a clamping head is fixedly connected to one side close to the right ends of the two curved parts.
[0007] Furthermore, the collecting assembly comprises a collecting head fixedly connected to one end of the bottom side of the switching head, an external joint is fixedly connected to the top end of the outer wall of the collecting head, and a plurality of through grooves are formed at the bottom end of the outer wall of the collecting head.
[0008] Furthermore, the input end of the external connector is externally connected to a hose connected to an exhaust gas collection device.
[0009] Furthermore, one end of the spring is connected to the top side of the inner wall of the sleeve, and the other end of the spring is connected to the top side of the positioning pin.
[0010] Furthermore, the transmission assembly includes a motor three installed on the front side of the limit frame, the inner wall of the limit frame is rotatably connected to a bidirectional screw, the front end of the bidirectional screw is fixedly connected to the driving end of the motor three, and the left end of the curved part is threadedly connected to the outer wall of the bidirectional screw.
[0011] Furthermore, the shape of the clamping head is arc-shaped, and grooves are provided on adjacent sides of the two clamping heads.
[0012] Furthermore, the driving assembly includes a motor 1 installed on the top side of the frame, and the driving end of the motor 1 is fixedly connected to the top side of the switching head.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, through the cooperation of the positioning needle, spring, sleeve, collecting head, external joint and switching head, it is possible to perform fast and accurate positioning before laser marking, and at the same time, the collecting head for collecting harmful gases can be quickly switched to a position close to the laser marking to collect waste gas, thereby preventing the waste gas generated by the laser from affecting the health of the working employees.
[0015] 2. In the utility model, through the cooperation of the limit frame, the bidirectional screw, the curved part and the clamping head, composite insulators of different specifications can be clamped and positioned, and the arc structure of the clamping head is used to cooperate with the groove to further adapt the disc-shaped structure of the composite insulator for clamping, thereby improving the stability of the clamping and positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a stereoscopic diagram of a composite insulator joint laser marking positioning device proposed by the utility model;
[0017] Figure 2 A schematic diagram of the position of a spring in a composite insulator joint laser marking positioning device proposed by the utility model;
[0018] Figure 3 The utility model discloses a structural schematic diagram of a transmission component of a composite insulator joint laser marking and positioning device.
[0019] Legend:
[0020] 1. Chassis; 2. Laser marking head body; 3. Frame; 4. Motor 1; 5. Switching head; 6. Sleeve; 7. Positioning pin; 8. Spring; 9. Collecting head; 10. External joint; 11. Support frame; 12. Motor 2; 13. Limiting frame; 14. Motor 3; 15. Bidirectional screw; 16. Curved piece; 17. Clamping head. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Reference Figure 1-3 , the utility model provides an embodiment: a composite insulator joint laser marking positioning device, comprising a chassis 1 and a laser marking head body 2, the laser marking head body 2 is located on the top side of the chassis 1, the outer wall of the laser marking head body 2 is fixedly connected to a frame 3, the bottom side of the frame 3 is connected to a switching head 5, the driving end of a motor 4 installed on the top side of the frame 3 is fixedly connected to the top side of the switching head 5, the top of the outer wall of a collecting head 9 fixedly connected to one end of the bottom side of the switching head 5 is fixedly connected to an external joint 10, a plurality of through grooves are provided at the bottom end of the outer wall of the collecting head 9, the input end of the external joint 10 is externally connected to a hose connected to an exhaust gas collection device, the other end of the bottom side of the switching head 5 is fixedly connected to a sleeve 6, a positioning needle 7 is provided on the bottom side of the sleeve 6, the top end of the positioning needle 7 is slidably connected to the inside of the sleeve 6 through a spring 8, one end of the spring 8 is connected to the top side of the inner wall of the sleeve 6, and the other end of the spring 8 is connected to the top side of the positioning needle 7;
[0023] Specifically, the laser marking head body 2 is externally connected to an electric movable frame 3 for free movement to assist the movement, thereby laser marking the insulator joint. The inner wall of the sleeve 6 is a special-shaped groove, and the shape of the top of the positioning pin 7 corresponds to it, so as to prevent the positioning pin 7 whose bottom needle head is consistent with the laser head at the bottom side of the laser marking head body 2 from twisting and deviating, thereby improving the positioning accuracy. The laser marking head body 2 drives the frame body 3 connected thereto and the structure including the positioning pin 7 on the bottom side of the frame body 3 to move for positioning. When the positioning pin 7 abuts against the determined position and completes the positioning, the spring 8 will be compressed for buffering to prevent the needle from excessively contacting the composite insulator to avoid bending of the positioning pin 7, thereby extending the service life and long-term accuracy of the positioning pin 7. By starting the motor 4 to drive the switching head 5 on the bottom side to rotate, the switching head 5 can drive the positioning pin 7 and the collecting head 9 on the bottom side to switch positions. The collecting head 9 comes to a position close to the laser marking head body 2. When laser marking is performed, the harmful gas generated will be collected by the collecting head 9 of the hose connected to the exhaust gas collection device to prevent the harmful gas from damaging the health of employees.
[0024] The left end of the top side of the chassis 1 is fixedly connected with a support frame 11, the right end of the support frame 11 is connected to a limit frame 13 through a motor 2 12, a motor 3 14 is installed on the front side of the limit frame 13, the inner wall of the limit frame 13 is rotatably connected with a bidirectional screw 15, the front end of the bidirectional screw 15 is fixedly connected to the driving end of the motor 3 14, the left end of the curved piece 16 is threadedly connected to the outer wall of the bidirectional screw 15, the right ends of the two curved pieces 16 are fixedly connected with a clamping head 17 on one side thereof, the shape of the clamping head 17 is arc-shaped, and a groove is provided on one side thereof;
[0025] Specifically, the arc-shaped structure of the clamping head 17 cooperates with the groove to clamp the disc-shaped structure of the composite insulator. When the composite insulator is loaded and clamped and positioned, the composite insulator is placed between the two clamping heads 17, and the motor three 14 is started, so that the motor three 14 drives the bidirectional screw 15 to rotate, and drives the two curved pieces 16 connected to the clamping heads 17 to move toward each other. Since the inner wall shape of the limit frame 13 corresponds to the left end shape of the curved piece 16, the curved piece 16 driven by the bidirectional screw 15 can be prevented from rotating, so that it can move normally, thereby clamping and positioning the disc-shaped structure of the composite insulator, and adapting to composite insulators of different specifications, the joint of the composite insulator faces the right end.
[0026] Working principle: Before laser marking the composite insulator joint, the composite insulator needs to be loaded and clamped, that is, the first positioning, by placing the composite insulator between the two clamping heads 17 and starting the motor three 14, so that the motor three 14 drives the bidirectional screw 15 to rotate, and drives the two curved pieces 16 connecting the clamping heads 17 to move toward each other, so that the disc-shaped structure of the composite insulator is clamped and positioned, and the joint of the composite insulator faces the right end. Driven by motor 2 12, the limit frame 13 fixed to the driving end of motor 2 12 rotates together with the structure including the clamping head 17 on the right side of the limit frame 13, thereby rotating the clamped composite insulator, changing its angle, and selecting a suitable position for marking. After determining the approximate position, the laser marking head body 2 drives the frame 3 connected thereto and the structure including the positioning pin 7 on the bottom side of the frame 3 to move. When the positioning pin 7 abuts against the determined position to complete the positioning, start motor 1 4, and motor 1 4 drives the switching head 5 on the bottom side to rotate, so that the switching head 5 drives the positioning pin 7 and the collecting head 9 on the bottom side to switch positions. The collecting head 9 comes to a position close to the laser marking head body 2. When laser marking is performed, the harmful gas generated will be collected by the collecting head 9 of the hose connected to the exhaust gas collection device to prevent the harmful gas from damaging the health of employees.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A composite insulator joint laser marking positioning device, comprising a chassis (1) and a laser marking head body (2), characterized in that: The laser marking head body (2) is located on the top side of the chassis (1); the outer wall of the laser marking head body (2) is fixedly connected to a frame body (3); the bottom side of the frame body (3) is connected to a switching head (5) through a driving assembly; one end of the bottom side of the switching head (5) is installed with a collecting assembly; the other end of the bottom side of the switching head (5) is fixedly connected to a sleeve (6); a positioning pin (7) is provided on the bottom side of the sleeve (6); the top end of the positioning pin (7) is slidably connected to the inside of the sleeve (6) through a spring (8); the left end of the top side of the chassis (1) is fixedly connected to a support frame (11); the right end of the support frame (11) is connected to a limit frame (13) through a second motor (12); the limit frame (13) is connected to two curved pieces (16) through a transmission assembly; the right ends of the two curved pieces (16) are fixedly connected to a clamping head (17).
2. A composite insulator joint laser marking and positioning device according to claim 1, characterized in that: The collecting assembly comprises a collecting head (9) fixedly connected to one end of the bottom side of the switching head (5), an external joint (10) is fixedly connected to the top end of the outer wall of the collecting head (9), and a plurality of through grooves are formed at the bottom end of the outer wall of the collecting head (9).
3. A composite insulator joint laser marking and positioning device according to claim 2, characterized in that: The input end of the external connector (10) is externally connected to a hose connected to the exhaust gas collection equipment.
4. The composite insulator joint laser marking and positioning device according to claim 1, characterized in that: One end of the spring (8) is connected to the top side of the inner wall of the sleeve (6), and the other end of the spring (8) is connected to the top side of the positioning needle (7).
5. The composite insulator joint laser marking and positioning device according to claim 1, characterized in that: The transmission assembly comprises a motor three (14) mounted on the front side of the limit frame (13); the inner wall of the limit frame (13) is rotatably connected with a bidirectional screw (15); the front end of the bidirectional screw (15) is fixedly connected to the driving end of the motor three (14); and the left end of the curved member (16) is threadedly connected to the outer wall of the bidirectional screw (15).
6. The composite insulator joint laser marking and positioning device according to claim 1, characterized in that: The clamping head (17) is in an arc shape, and adjacent sides of the two clamping heads (17) are provided with grooves.
7. The composite insulator joint laser marking and positioning device according to claim 1, characterized in that: The driving assembly comprises a motor 1 (4) mounted on the top side of the frame (3), and a driving end of the motor 1 (4) is fixedly connected to the top side of the switching head (5).