Movable welding trolley inside pressure steel pipe

By designing an adjustable internal mobile welding trolley for pressure steel pipes, the problem of the existing welding operation platform not being flexible enough when installing in oblique straight sections is solved, and the efficient progress of welding operation is achieved.

CN222857185UActive Publication Date: 2025-05-13SINOHYDRO BUREAU 5
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Patent Information

Application Number
CN202421533032.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-13
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

When installing and welding in the inclined section of the pressure steel pipe, the existing welding operation platform is not flexible enough to adapt to changes in inclination angle, which makes it difficult for welding operators to stand vertically, increasing the difficulty and inefficiency of welding.

Method used

A mobile welding trolley inside the pressure steel pipe is designed, including the base plate, column, top platform, left platform and right platform. The movable plate is driven to rotate by setting up an adjustment structure to adapt to the angle inclined section, which facilitates welding operations.

Benefits of technology

It realizes flexibility in inclined straight section welding, facilitates welding operation construction, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222857185U_ABST
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Abstract

The utility model relates to the technical field of pressure steel pipe construction equipment, and particularly discloses a pressure steel pipe internal movable welding trolley which comprises a bottom plate, stand columns, a top platform, a left platform and a right platform. Pulleys are arranged at the bottom of the bottom plate; the four stand columns are arranged at the four corners of the bottom plate correspondingly. The top platform is arranged on the tops of the stand columns. The left platform is arranged between the two stand columns; an opening is formed in the left platform, a movable plate is arranged in the opening, and an adjusting structure is arranged on the side wall of the movable plate to adjust and drive the movable plate to rotate; the right platform and the left platform are the same in structure and are symmetrically arranged between the other two stand columns. According to the scheme, the adjusting structure is arranged to drive the movable plate to turn over to adapt to angle inclination of the inclined straight section, an operator can weld the inclined straight section on the left platform and the right platform, welding operation construction is facilitated, and the construction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure steel pipe construction equipment, in particular to a mobile welding trolley inside a pressure steel pipe. Background Art

[0002] The installation of the penstock of the diversion dam section generally includes the upper flat section, the upper curved section, the upper oblique straight section, the lower oblique straight section, the lower curved section, the lower flat section and the gradient section. When installing the upper flat section and the lower flat section, a rolling welding trolley is used to move and weld inside the penstock. The welding of the remaining pipe sections usually requires a welding work platform to meet the welding requirements, and the number of welds is large. Because there is an inclination angle when installing the oblique straight section, the existing welding work platform is not flexible enough and cannot be changed according to the change of the inclination angle. At the inclination angle, the welding workers cannot stand vertically on the platform, which increases the difficulty of welding. Utility Model Content

[0003] The utility model aims to provide a mobile welding trolley inside a penstock to solve the problem of inclination angle existing when installing and welding the inclined and straight sections of the penstock, which makes it difficult for operators to perform welding operations in an inclined state and leads to low efficiency.

[0004] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows:

[0005] A mobile welding trolley for the interior of a pressure steel pipe comprises a bottom plate, a column, a top platform, a left platform and a right platform;

[0006] A bottom plate, with a pulley at the bottom;

[0007] There are four upright posts, which are respectively arranged at the four corners of the base plate;

[0008] A top platform is provided on the top of the column;

[0009] The left platform is arranged between two columns; an opening is arranged on the left platform, a movable plate is arranged in the opening, and an adjustment structure is arranged on the side wall of the movable plate to adjust and drive the movable plate to rotate;

[0010] The right platform has the same structure as the left platform and is symmetrically arranged between the other two pillars.

[0011] As a further technical solution of the above-mentioned solution, grooves are provided at the front and rear ends of the left platform, and the adjustment structure includes a first turntable, a first telescopic rod, a second turntable and a second telescopic rod; the first turntable is arranged in the groove at the front end of the left platform, one end of the first telescopic rod is connected to the first turntable, and the other end is hinged to the front end of the movable plate; the second turntable is arranged in the groove at the rear end of the left platform, one end of the second telescopic rod is connected to the second turntable, and the other end is hinged to the rear end of the movable plate.

[0012] As a further technical solution to the above scheme, multiple first telescopic rods and second telescopic rods are provided in parallel, and the first turntable and the second turntable are provided with a rotating rod perpendicular to the rotation direction. After the rotating rod passes through the groove, the other end of the rotating rod is rotatably connected to the leftmost end of the left platform, and one end of the first telescopic rod and the second telescopic rod is connected to the rotating rod, and the other end is connected to the front end or rear end of the movable plate.

[0013] As a further technical solution of the above scheme, a fixing hole is provided in the groove, and a plurality of mounting holes matching the fixing holes are provided on the first turntable and the second turntable. After the first turntable and the second turntable rotate to drive the movable plate to tilt, bolts are used to pass through the mounting holes and the fixing holes to complete the fixation.

[0014] As a further technical solution of the above solution, the first turntable and the second turntable are provided with turning handles.

[0015] As a further technical solution of the above solution, there are multiple left platforms and right platforms from top to bottom.

[0016] As a further technical solution of the above solution, ladders are provided between the multiple left platforms and between the right platforms.

[0017] As a further technical solution of the above solution, guardrails are provided on the left platform, the right platform and the top platform.

[0018] As a further technical solution of the above solution, a diagonal brace is further provided between the base plate and the column.

[0019] As a further technical solution of the above solution, jacks are provided at the left end of the left platform, the right end of the right platform and the left and right ends of the top platform for supporting the inner wall of the pipeline.

[0020] Compared with the prior art, the utility model has the following advantages and beneficial effects: the utility model drives the movable plate to flip and adapt to the angle of inclination of the oblique straight section by setting an adjustment structure. The operators can weld the oblique straight sections on both the left platform and the right platform, which facilitates the welding operation and improves the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the use state of the utility model.

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the left platform.

[0023] Figure 3 Schematic diagram of the working principle of the first turntable and the second turntable.

[0024] Figure 4 for Figure 2 A schematic diagram of the enlarged structure in the middle.

[0025] Figure 5 It is a side structural schematic diagram of the utility model.

[0026] The meanings of the numbers in the figure are: bottom plate-1; pulley-11; column-2; top platform-3; left platform-4; movable plate-41; groove-42; right platform-5; adjustment structure-6; first turntable-61; first telescopic rod-62; second turntable-63; second telescopic rod-64; mounting hole-65; turning handle-66; turning rod-67; ladder-7; guardrail-8; diagonal brace-9; jack-10. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the accompanying drawings in the embodiments of the utility model, so as to have a further understanding of the concept of the utility model, the technical problems solved, the technical features constituting the technical solutions and the technical effects brought about.

[0028] like Figure 1~Figure 2 As shown, a mobile welding trolley for internal use of a pressure steel pipe comprises a bottom plate 1, a column 2, a top platform 3, a left platform 4 and a right platform 5;

[0029] A bottom plate 1, with a pulley 11 at the bottom;

[0030] There are four upright posts 2, which are respectively arranged at the four corners of the base plate 1;

[0031] A top platform 3 is arranged on the top of the column 2;

[0032] The left platform 4 is arranged between the two pillars 2; the left platform 4 is provided with an opening, a movable plate 41 is arranged in the opening, and an adjustment structure 6 is arranged on the side wall of the movable plate 41 to adjust and drive the movable plate 41 to rotate;

[0033] The right platform 5 has the same structure as the left platform 4 and is symmetrically arranged between the other two columns 2 .

[0034] When using this device, first place the trolley inside the pressure steel pipe, and the pulley 11 on the bottom plate 1 drives the entire trolley to slide to the construction area. The operators can weld the inner wall of the pressure steel pipe on the top platform 3, the left platform 4 and the right platform 5. When there is a certain inclination angle on the inner wall of the inclined straight section of the steel pipe, the adjustment structure 6 is started to adjust and drive the movable plate 41 to rotate. When the movable plate 41 rotates to be parallel to the bottom of the inclined straight section, the adjustment is completed, which facilitates the welding work and improves the welding efficiency.

[0035] like Figure 2 , Figure 3 and Figure 4As shown, as a preferred embodiment, grooves 42 are provided at the front and rear ends of the left platform 4, and the adjustment structure 6 includes a first turntable 61, a first telescopic rod 62, a second turntable 63 and a second telescopic rod 64; the first turntable 61 is arranged in the groove 42 at the front end of the left platform 4, one end of the first telescopic rod 62 is connected to the first turntable 61, and the other end is hinged to the front end of the movable plate 41; the second turntable 63 is arranged in the groove 42 at the rear end of the left platform 4, one end of the second telescopic rod 64 is connected to the second turntable 63, and the other end is hinged to the rear end of the movable plate 41. In this embodiment, when the angle of the movable plate 41 needs to be adjusted, the first turntable 61 is started to rotate clockwise, driving the first telescopic rod 62 to move downward. Since the first telescopic rod 62 has a telescopic amount, it becomes longer when moving downward, driving the front end of the movable plate 41 to move downward; the second turntable 63 rotates clockwise, driving the second telescopic rod 64 to move upward. Since the second telescopic rod 64 has a telescopic amount, it becomes longer when moving upward, driving the rear end of the movable plate 41 to rise. At this time, the movable plate 41 is slowly adjusted to a tilted state to adapt to the tilt of the oblique straight section; if it needs to be adjusted to the opposite angle, the rotation direction of the first turntable 61 and the second turntable 63 can be adjusted.

[0036] like Figure 2 and Figure 4 As shown, as a preferred embodiment, the first telescopic rod 62 and the second telescopic rod 64 are provided in parallel in multiple numbers, and the first rotating disk 61 and the second rotating disk 63 are provided with a rotating rod 67 perpendicular to the rotation direction. After the rotating rod 67 passes through the groove 42, the other end is rotatably connected to the leftmost end of the left platform 4. One end of the first telescopic rod 62 and the second telescopic rod 64 is connected to the rotating rod 67, and the other end is connected to the front end or the rear end of the movable plate 41. In this embodiment, in order to make the flipping smoother, the first telescopic rod 62 and the second telescopic rod 64 are provided in multiple numbers. When flipping, the multiple first telescopic rods 62 and the second telescopic rods 64 drive the movable plate 41 to adjust at the same time. The first rotating disk 61 and the second rotating disk 63 drive the rotating rod 67 to rotate, so as to drive the multiple first telescopic rods 62 and the second telescopic rods 64 to move at the same time.

[0037] like Figure 4 As shown, as a preferred embodiment, the groove 42 is provided with a fixing hole, and the first rotating disk 61 and the second rotating disk 63 are provided with a plurality of mounting holes 65 matching the fixing holes. After the first rotating disk 61 and the second rotating disk 63 rotate to drive the movable plate 41 to tilt, bolts are passed through the mounting holes 65 and the fixing holes to complete the fixation. In this embodiment, after the first rotating disk 61 and the second rotating disk 63 are adjusted in angle and position, the inclination angle of the rotating disk can be fixed by passing bolts through the mounting holes 65 and the fixing holes, thereby improving the safety of construction.

[0038] like Figure 3 and Figure 4As shown, as a preferred embodiment, the first rotating disk 61 and the second rotating disk 63 are provided with a handle 66. In this embodiment, the first rotating disk 61 and the second rotating disk 63 are provided with a handle 66 for easy rotation.

[0039] like Figure 1 and Figure 5 As shown, as a preferred embodiment, the left platform 4 and the right platform 5 are provided with a plurality from top to bottom. In this embodiment, the left platform 4 and the right platform 5 are provided with a plurality, and the operators perform welding at different positions, which improves the welding accuracy, and multiple operators can perform work on different left platforms 4 and right platforms 5 at the same time, which improves the work efficiency.

[0040] like Figure 1 , Figure 2 and Figure 5 As shown, as a preferred embodiment, ladders 7 are provided between the plurality of left platforms 4 and between the right platforms 5. In this embodiment, in order to facilitate the operators to weld different areas during construction, different working platforms are replaced by ladders 7.

[0041] like Figure 1 , Figure 2 and Figure 5 As shown, as a preferred embodiment, guardrails 8 are provided on the left platform 4, the right platform 5 and the top platform 3. In this embodiment, guardrails 8 are provided on the left platform 4, the right platform 5 and the top platform 3 to prevent workers from falling during construction and avoid potential safety hazards.

[0042] like Figure 1 As shown, as a preferred embodiment, a diagonal brace 9 is further provided between the base plate 1 and the column 2. In this embodiment, a diagonal brace 9 is provided between the base plate 1 and the column 2 to increase the stability of the device.

[0043] like Figure 2 , Figure 3 and Figure 4 As shown, as a preferred embodiment, jacks 10 are provided at the left end of the left platform 4, the right end of the right platform 5, and the left and right ends of the top platform 3 to support the inner wall of the pipeline. In this embodiment, after the trolley moves to the construction area, the jacks 10 are started to extend outward to support the inner wall of the pipeline, limiting the movement of the trolley and increasing the stability of the device.

[0044] The words “connection” and “fixation” appearing in the description of the present invention may refer to fixed connection, processing and forming, welding, or mechanical connection. The specific meanings of the above terms in the present invention shall be understood according to the specific circumstances.

[0045] In the description of the present invention, the terms "center", "upper", "lower", "horizontal", "inner", "outer", etc., which indicate the orientation or position relationship, are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying a specific orientation that the device or element referred to must have, and therefore cannot be understood as a limitation on the present invention.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A mobile welding trolley for internal use of a pressure steel pipe, characterized in that: It comprises a bottom plate (1), a column (2), a top platform (3), a left platform (4) and a right platform (5); A bottom plate (1) having a pulley (11) at the bottom; There are four upright posts (2), which are respectively arranged at the four corners of the bottom plate (1); A top platform (3) is arranged on the top of the column (2); The left platform (4) is arranged between the two upright posts (2); an opening is arranged on the left platform (4), a movable plate (41) is arranged in the opening, and an adjustment structure (6) is arranged on the side wall of the movable plate (41) to adjust and drive the movable plate (41) to rotate; The right platform (5) has the same structure as the left platform (4) and is symmetrically arranged between the other two columns (2).

2. A mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 1, characterized in that: The front and rear ends of the left platform (4) are both provided with grooves (42), and the adjustment structure (6) comprises a first rotating disk (61), a first telescopic rod (62), a second rotating disk (63) and a second telescopic rod (64); the first rotating disk (61) is arranged in the groove (42) at the front end of the left platform (4), one end of the first telescopic rod (62) is connected to the first rotating disk (61), and the other end is hinged to the front end of the movable plate (41); the second rotating disk (63) is arranged in the groove (42) at the rear end of the left platform (4), one end of the second telescopic rod (64) is connected to the second rotating disk (63), and the other end is hinged to the rear end of the movable plate (41).

3. A mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 2, characterized in that: A plurality of the first telescopic rods (62) and the second telescopic rods (64) are arranged in parallel, and a rotating rod (67) perpendicular to the rotation direction is arranged on the first rotating disk (61) and the second rotating disk (63). After the rotating rod (67) passes through the groove (42), the other end of the rotating rod (67) is rotatably connected to the leftmost end of the left platform (4), and one end of the first telescopic rod (62) and the second telescopic rod (64) is connected to the rotating rod (67), and the other end is connected to the front end or the rear end of the movable plate (41).

4. A mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 2, characterized in that: The groove (42) is provided with a fixing hole, and the first rotating disk (61) and the second rotating disk (63) are provided with a plurality of mounting holes (65) matching the fixing holes. After the first rotating disk (61) and the second rotating disk (63) rotate to drive the movable plate (41) to tilt, bolts are passed through the mounting holes (65) and the fixing holes to complete the fixing.

5. The mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 2, characterized in that: The first rotating disk (61) and the second rotating disk (63) are provided with rotating handles (66).

6. The mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 1, characterized in that: The left platform (4) and the right platform (5) are provided in plurality from top to bottom.

7. A mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 6, characterized in that: Ladders (7) are provided between the plurality of left platforms (4) and between the right platforms (5).

8. The mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 1, characterized in that: Guardrails (8) are provided on the left platform (4), the right platform (5) and the top platform (3).

9. The mobile welding trolley for internal use of a pressure steel pipe as claimed in claim 1, characterized in that: A diagonal brace (9) is also provided between the base plate (1) and the upright column (2).

10. The mobile welding trolley for internal use of a pressure steel pipe according to claim 1, characterized in that: The left end of the left platform (4), the right end of the right platform (5) and the left and right ends of the top platform (3) are provided with jacks (10) for supporting the inner wall of the pipeline.