Automatic assembling equipment for automobile D column buckles
By designing automated assembly equipment for automotive D-pillar decorative panels, the problems of inefficient production efficiency and unstable quality caused by traditional manual installation are solved, and the automatic installation and inspection of snaps are realized, ensuring the stability of product quality.
Patent Information
- Application Number
- CN202520345448.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2035-03-03
AI Technical Summary
During the manufacturing process of traditional automotive D-pillar decorative panels, the installation and inspection of snaps mainly relies on manual operations, resulting in low production efficiency and unstable quality.
Design an automated assembly equipment for automotive D-pillar snaps, including a frame, a placing seat, a screening device, a feeding device, a transfer installation device and a detection device to realize the automatic installation and inspection of the snaps.
Through automatic installation of snaps, the consistency of installation position and force is ensured, and the stability of product quality is improved.
Smart Images

Figure CN222857226U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile parts processing equipment, in particular to an automatic assembly equipment for a bicycle D-pillar buckle. Background Art
[0002] In the manufacturing process of automobile D-pillar decorative panels, the installation and inspection of buckles are key production links. However, in traditional production methods, the installation and inspection of buckles mainly rely on manual operations, which not only leads to low production efficiency, but also increases quality risks due to the existence of human factors. In the traditional production process, workers need to manually install buckles one by one on the product after the injection molding of the product. This step is not only time-consuming and labor-intensive, but also affected by factors such as the workers' proficiency and fatigue. It is difficult to maintain consistency in installation position and installation force, resulting in unstable product quality. Summary of the invention
[0003] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art.
[0004] Provide an automotive D-pillar clip automated assembly equipment to automatically install the clips, ensuring that the installation position, installation force, etc. remain consistent, thereby ensuring stable product quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated assembly device for automobile D-pillar buckles, comprising a frame, characterized in that: the frame is provided with a placement seat for placing a D-pillar decorative panel, a screening device for providing buckles, a feeding device for placing the buckles screened by the screening device to wait for clamping, a transfer and installation device for clamping the buckles to be clamped and installing them on the D-pillar decorative panel, and a detection device for detecting whether there are buckles on the transfer and installation device, the placement seat is provided with a placement cavity adapted to the D-pillar decorative panel, and the placement seat is provided with a positioning device capable of positioning the D-pillar decorative panel.
[0006] The utility model with the above-mentioned characteristics: the D-pillar decorative panel is placed in the placement cavity of the placement seat, the positioning device positions and stabilizes the D-pillar decorative panel, the screening device screens the material to provide buckles, the feeding device arranges and places the buckles provided by the screening device, the transfer and installation device clamps the buckles placed by the feeding device and moves them to the D-pillar decorative panel, and installs the buckles in the corresponding installation holes of the D-pillar decorative panel, when the transfer and installation device installs the buckles, the feeding device continues to place the buckles, when the buckles on the transfer and installation device are consumed, the transfer and installation device moves to the detection device to detect whether there are any buckles left, and when it is determined that there are no buckles on the transfer and installation device, the transfer and installation device moves back to the feeding device to replenish the buckles.
[0007] A further configuration of the utility model is that the transfer installation device comprises a mechanical arm and a mounting bracket rotatably arranged on the mechanical arm, and the mounting bracket is provided with at least one first clamping component for clamping the transfer buckle.
[0008] A further configuration of the utility model is that the first clamping assembly includes a first lifting cylinder and a first connecting seat linked to the output end of the first lifting cylinder; the first connecting seat is provided with a first clamping cylinder coaxially arranged with the first lifting cylinder at one end relative to the first lifting cylinder; the output end of the first clamping cylinder is linked to a first clamping claw adapted to a buckle; a first slide rail and a first slider are provided for sliding cooperation between the first connecting seat and the mounting bracket.
[0009] The utility model with the above characteristics: the first lifting cylinder drives the first connecting seat to drive the first clamping claw cylinder to lift and lower, and the first clamping claw cylinder drives the first clamping claw to clamp and release the buckle.
[0010] The utility model is further configured as follows: the material screening device comprises a hopper and a vibrating material tray arranged at an outlet of the hopper, and an output guide rail is arranged at an output outlet of the vibrating material tray.
[0011] The utility model with the above characteristics: the buckles are poured into the hopper, the buckles enter the vibrating material tray from the hopper, the vibrating material tray arranges the materials, and the buckles with the correct direction are output from the output guide rail.
[0012] The utility model is further configured as follows: the feeding device includes a feeding frame, the feeding frame includes a vertical frame and a horizontal frame, the horizontal frame is provided with a feeding seat that can move horizontally, the feeding seat is provided with a plurality of slots for placing buckles, a second lifting cylinder is provided at the top of the vertical frame, the output end of the second lifting cylinder is linked with a second connecting seat that can be lifted and lowered, the second connecting seat is provided with a rotating cylinder, the rotating cylinder is provided with a rotating linkage plate at the output end, one end of the rotating linkage plate is linked with the output end of the rotating cylinder, and the other end is provided with a second clamping claw cylinder, the output end of the second clamping claw cylinder is linked with a second clamping claw adapted to the buckle, each of the slots can be displaced through the displacement path of the second clamping claw, and a transfer device is provided between the output guide rail and the horizontal frame for placing the buckle output by the output guide rail and waiting for the second clamping claw to clamp it to the feeding seat.
[0013] The utility model with the above characteristics: the second clamping jaw cylinder drives the rotating linkage plate to rotate, the rotating linkage plate drives the second clamping jaw cylinder to swing back and forth in the circumferential direction, the second clamping jaw clamps the buckle on the transfer device and moves it above the displacement seat, the second lifting cylinder drives the second connecting seat to lift and lower and then drives the rotating cylinder to lift and lower, the second clamping jaw places the buckle in the slot, and every time a buckle is placed in a slot, the displacement seat moves to move the empty slot to the position where the clamping jaw places the buckle.
[0014] A further arrangement of the utility model is: the transfer device includes a transfer seat, the transfer seat is provided with a transfer slide, a transfer slider is slidably provided in the transfer slide, the transfer slider is provided with a displacement cylinder driving it to move back and forth in the transfer slide, the transfer seat is connected to the transfer slide and a through groove is provided on one side of the transfer slide, the through groove is arranged corresponding to the output port of the output guide rail, the transfer slider is provided with a transfer placement groove on the side close to the through groove, when the transfer placement groove is displaced to be aligned with the through groove, the transfer placement groove is connected to the through groove, and the transfer placement groove can be displaced through the displacement path of the second clamp.
[0015] The utility model with the above-mentioned characteristics: the buckle output by the output guide rail enters the through slot, and the subsequent buckle pushes the previous buckle forward. After the transfer placement slot is aligned with the through slot, the first buckle enters the transfer through slot, and the transfer slider moves to drive the buckle in the transfer placement slot to the clamping position to wait for the second clamping claw to clamp.
[0016] A further configuration of the utility model is that the detection device comprises a detection rack, the detection rack is provided with sensors having the same number as the first clamping assembly, and the first clamping assembly can be displaced past the sensors.
[0017] The utility model with the above characteristics: the sensor detects whether there are any remaining buckles in the transfer installation device.
[0018] A further configuration of the utility model is that the positioning device includes a plurality of positioning seats arranged along the placement seat, each of the positioning seats is provided with a positioning rotating cylinder, and each of the positioning rotating cylinders is provided with a positioning rocker rod at the output end which can swing to abut against the corresponding D-pillar decorative panel portion.
[0019] The utility model with the above characteristics: the positioning rotary cylinder drives the positioning swing rod to rotate until it abuts against the corresponding D-pillar decorative plate position, thereby realizing the pressing and positioning of the D-pillar decorative plate.
[0020] The beneficial effects of the utility model are: the buckle is automatically installed, the installation position, installation force, etc. are guaranteed to be consistent, and the product quality is guaranteed to be stable.
[0021] The utility model is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model.
[0023] Figure 2 The figure is a three-dimensional schematic diagram of an embodiment of the utility model without the frame.
[0024] Figure 3 It is a three-dimensional schematic diagram of the transfer and installation device according to an embodiment of the utility model.
[0025] Figure 4 It is a three-dimensional schematic diagram of the first clamping assembly of an embodiment of the utility model.
[0026] Figure 5 It is a three-dimensional schematic diagram of a screening device according to an embodiment of the utility model.
[0027] Figure 6 It is a three-dimensional schematic diagram of a feeding device and a transfer device according to an embodiment of the utility model. DETAILED DESCRIPTION
[0028] like Figure 1 —— Figure 6The automatic assembly equipment of automobile D-pillar buckles shown in the figure comprises a frame 1, the frame 1 is provided with a placement seat 2 for placing the D-pillar decorative plate, a screening device 3 for providing buckles, a feeding device 4 for placing the buckles screened by the screening device 3 to wait for clamping, a transfer installation device 5 for clamping the buckles to be clamped and installing them on the D-pillar decorative plate, and a detection device 6 for detecting whether there are buckles on the transfer installation device 5, the placement seat 2 is provided with a placement cavity 201 adapted to the D-pillar decorative plate, and the placement seat 2 is provided with a positioning device 7 capable of positioning the D-pillar decorative plate, the transfer installation device 5 comprises a mechanical arm 501 and a mounting bracket 502 rotatably arranged on the mechanical arm 501, and the mounting bracket 502 is provided with at least one first clamping group for clamping the transfer buckle The first clamping assembly 503 includes a first lifting cylinder 50301, a first connecting seat 50302 linked to the output end of the first lifting cylinder 50301, a first clamping cylinder 50303 coaxially arranged with the first lifting cylinder 50301 is provided at one end of the first connecting seat 50302 relative to the first lifting cylinder 50301, and a first clamping claw 50304 adapted to the buckle is linked to the output end of the first clamping claw cylinder 50303, a first slide rail and a first slider are slidably matched between the first connecting seat 50302 and the mounting bracket 502, the screening device 3 includes a hopper 301, a vibrating material tray 302 arranged at the outlet of the hopper 301, and an output guide rail 303 is provided at the output port of the vibrating material tray 302, and the feeding device 4 includes a feeding frame 40 1. The feeding frame 401 includes a vertical frame 40101 and a horizontal frame 40102. The horizontal frame 40102 is provided with a feeding seat 402 that can move horizontally. The feeding seat 402 is driven by an electric screw. The feeding seat 402 is provided with a plurality of card slots 40201 for placing buckles. A second lifting cylinder 403 is provided at the top of the vertical frame 401. The output end of the second lifting cylinder 403 is linked with a second connecting seat 404 that can be lifted and lowered. The second connecting seat 404 is provided with a rotating cylinder 405. The rotating cylinder 405 is provided with a rotating linkage plate 406 at the output end. One end of the rotating linkage plate 406 is linked with the output end of the rotating cylinder 405, and the other end is provided with a second clamping claw cylinder 407. The output end of the second clamping claw cylinder 407 is linked with a second connecting claw that matches the buckle. The second clamping jaw 408, each card slot 40201 can be displaced through the displacement path of the second clamping jaw 408, and a transfer device 8 is provided between the output guide rail 303 and the horizontal frame 40102 to place the buckle output by the output guide rail 303 and wait for the second clamping jaw 408 to clamp it to the feeding seat 402, and the transfer device 8 includes a transfer seat 801, and the transfer seat 801 is provided with a transfer slide 80101, and a transfer slider 802 is slidingly provided in the transfer slide 80101, and the transfer slider 802 is provided with a displacement cylinder 803 for driving it to move back and forth in the transfer slide 80101, and the transfer seat 801 is connected to the transfer slide 80101. A through groove 80102 is provided on one side of the transfer slide 80101, and the through groove 80102 is arranged corresponding to the output port of the output guide rail 303.The transfer slider 802 is provided with a transfer placement slot 80201 on one side close to the through slot 80102. When the transfer placement slot 80201 is moved to align with the through slot 80102, the transfer placement slot 80201 is connected with the through slot 80102. The transfer placement slot 80201 can be moved through the displacement path of the second clamping jaw 408. When there are two or more types of buckles to be installed, the number of corresponding screening devices 3 can be increased. Each screening device 3 corresponds to a buckle model. Each screening device 3 is equipped with a corresponding conveying guide rail 303, a transfer device 8 and a feeding device 4. At the same time, the first clamping jaw 50304 is provided with a variety of clamping cavities to adapt The corresponding buckles enable the first clamping jaw 50304 to clamp a variety of buckles in combination, and the clamping cavity of the second clamping jaw 408 is adapted to the buckles output by the corresponding screening device 3. The detection device 6 includes a detection rack 601, and the detection rack 601 is provided with the same number of sensors 602 as the first clamping assembly 503. The first clamping assembly 503 can move past the sensor 602. The positioning device 7 includes a plurality of positioning seats 701 arranged along the placement seat 2. Each positioning seat 701 is provided with a positioning rotary cylinder 702. Each positioning rotary cylinder 702 is provided with a positioning swing rod 703 at the output end that can swing to abut against the corresponding D-pillar decorative plate.
Claims
1. An automatic assembly equipment for automobile D-pillar buckles, comprising a frame, characterized by: The frame is provided with a placement seat for placing the D-pillar decorative panel, a screening device for providing buckles, a feeding device for placing the buckles screened by the screening device to wait for clamping, a transfer and installation device for clamping the buckles waiting to be clamped and installing them on the D-pillar decorative panel, and a detection device for detecting whether there are buckles on the transfer and installation device. The placement seat is provided with a placement cavity adapted to the D-pillar decorative panel, and the placement seat is provided with a positioning device capable of positioning the D-pillar decorative panel.
2. The automatic assembly equipment for automobile D-pillar buckles according to claim 1 is characterized by: The transfer and installation device includes a mechanical arm and a mounting bracket rotatably arranged on the mechanical arm, and the mounting bracket is provided with at least one first clamping component for clamping the transfer buckle.
3. The automatic assembly equipment for automobile D-pillar buckles according to claim 2 is characterized by: The first clamping assembly includes a first lifting cylinder and a first connecting seat linked to the output end of the first lifting cylinder. The first connecting seat is provided with a first clamping cylinder coaxially arranged with the first lifting cylinder at one end relative to the first lifting cylinder. The output end of the first clamping cylinder is linked to a first clamping claw adapted to a buckle. The first connecting seat and the mounting bracket are slidably matched with a first slide rail and a first slider.
4. The automatic assembly equipment for automobile D-pillar buckles according to claim 1 is characterized by: The material screening device comprises a hopper and a vibrating material tray arranged at an outlet of the hopper, and an output guide rail is arranged at an output port of the vibrating material tray.
5. The automatic assembly equipment for automobile D-pillar buckles according to claim 4 is characterized by: The feeding device includes a feeding frame, which includes a vertical frame and a horizontal frame. The horizontal frame is provided with a feeding seat that can move horizontally, and the feeding seat is provided with a plurality of slots for placing buckles. A second lifting cylinder is provided at the top of the vertical frame, and the output end of the second lifting cylinder is linked to a second connecting seat that can be lifted and lowered. The second connecting seat is provided with a rotating cylinder, and the rotating cylinder is provided with a rotating linkage plate at the output end. One end of the rotating linkage plate is linked to the output end of the rotating cylinder, and the other end is provided with a second clamping claw cylinder. The output end of the second clamping claw cylinder is linked to a second clamping claw adapted to the buckle, and each of the slots can be displaced through the displacement path of the second clamping claw. A transfer device is provided between the output guide rail and the horizontal frame to place the buckle output by the output guide rail and wait for the second clamping claw to clamp it to the feeding seat.
6. The automatic assembly equipment for automobile D-pillar buckles according to claim 5 is characterized by: The transfer device includes a transfer seat, the transfer seat is provided with a transfer slide, a transfer slider is slidably provided in the transfer slide, and the transfer slider is provided with a displacement cylinder for driving it to move back and forth in the transfer slide. The transfer seat is connected to the transfer slide and a through groove is provided on one side of the transfer slide. The through groove is arranged corresponding to the output port of the output guide rail. The transfer slider is provided with a transfer placement groove on the side close to the through groove. When the transfer placement groove is displaced to be aligned with the through groove, the transfer placement groove is connected to the through groove, and the transfer placement groove can be displaced through the displacement path of the second clamp.
7. The automatic assembly equipment for automobile D-pillar buckles according to claim 2 is characterized by: The detection device comprises a detection frame, the detection frame is provided with sensors having the same number as the first clamping assembly, and the first clamping assembly can be displaced past the sensors.
8. The automatic assembly equipment for automobile D-pillar buckles according to claim 1 is characterized by: The positioning device includes a plurality of positioning seats arranged along the placement seat, each of the positioning seats is provided with a positioning rotary cylinder, and each of the positioning rotary cylinders is provided with a positioning swing rod at the output end that can swing to abut against the corresponding D-pillar decorative panel portion.