Processing device for cylinder body of breaking hammer

Abstract

The utility model discloses a breaking hammer cylinder body machining device, and relates to the field of breaking hammer machining. The machining device comprises a protection assembly, the protection assembly comprises a protection shell, a containing base is installed in the protection shell, the protection assembly, an installation mechanism, a first installation base, a tightening bolt, a lower pressing block and a tooth groove are arranged, the protection shell in the protection assembly provides comprehensive physical protection for the machining device, and the machining device can be prevented from being damaged due to the arrangement of the protection assembly, the installation mechanism, the first installation base, the tightening bolt, the lower pressing block and the tooth groove. Pollutants are prevented from invading, internal elements are kept clean and safe, meanwhile, the risk that operators are injured is reduced, an internal placing base is stably arranged, the stability and machining precision of workpieces are ensured, a stable foundation is provided for the whole mechanism through a base by the mounting mechanism, and a mounting plate bears the clamping mechanism, so that the clamping mechanism is convenient to mount and dismount. Accurate positioning is ensured through a straight groove, clamping teeth are tightly combined with tooth grooves in the clamping mechanism, and the machining stability is enhanced.

Description

Technical Field

[0001] The utility model relates to the field of breaker hammer processing, in particular to a breaker hammer cylinder body processing device. Background Art

[0002] The breaker hammer cylinder processing device is mainly a CNC lathe, which is specially used for processing the breaker hammer cylinder of excavators. The lathe consists of a bed, a spindle, a crossbeam, a feed device and a control system. Usually, the breaker hammer cylinder processing device is a highly specialized lathe that integrates CNC, hydraulic and mechanical processing technologies, and is designed to ensure the processing accuracy and quality of the breaker hammer cylinder.

[0003] The existing breaker cylinder processing equipment, such as Doosan HM800 double-table horizontal machining center, has the problem of over-reliance on equipment performance. This type of equipment is not only expensive and increases the company's fixed asset investment, but also in actual operation, the workpiece clamping process is relatively cumbersome, affecting the processing efficiency. More importantly, these devices are not satisfactory in terms of processing accuracy. For example, when using Doosan HM800 for processing, although it adopts the side positioning method of the workpiece, during the processing, the rotation center of the worktable and the axis of the inner hole of the workpiece are often unable to completely coincide, which directly leads to a decrease in the accuracy of the processed breaker cylinder and may not meet the performance requirements under high-intensity working environments. This excessive reliance on equipment performance and problems with the equipment itself not only increases production costs, but may also affect product quality and market competitiveness. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a breaker cylinder processing device to solve the technical problems of the existing processing devices being overly dependent on equipment performance, high equipment cost, cumbersome clamping and low processing accuracy.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a breaker hammer cylinder body processing device, comprising a protection component, the protection component comprising a protection shell, a placement seat is installed inside the protection shell, the top of the placement seat is detachably connected with a clamping mechanism through a mounting mechanism, the mounting mechanism comprises a base, a mounting plate is arranged on the top of the base, a plurality of straight grooves are opened on the mounting plate, and a plurality of latch teeth are arranged below the inner part of the straight groove;

[0006] The clamping mechanism includes a first mounting seat and a second mounting seat, wherein tightening bolts are arranged on the four sides of the top of the first mounting seat and the second mounting seat, and a pressing block is arranged at the bottom of the tightening bolts, and a tooth groove is arranged at the bottom of the pressing block, and the tooth groove is engaged with the locking teeth.

[0007] By adopting the above technical solution, a stable and accurate installation position is provided for the clamping mechanism, ensuring precise positioning and stability during the processing.

[0008] Furthermore, a fixing seat is arranged on the top of the first mounting seat, and a knob is rotatably connected to one end of the fixing seat.

[0009] By adopting the above technical solution, the setting of the knob allows the operator to easily adjust the position of the umbrella top block, thereby achieving rapid positioning and clamping of the breaker cylinder body.

[0010] Furthermore, an umbrella top block is arranged at the other end of the fixing seat, the umbrella top block is connected with the umbrella top block via a screw rod, and the knob is used to cause the umbrella top block to translate.

[0011] By adopting the above technical solution, the precise translation of the umbrella top block can be achieved by rotating the knob through the screw drive, so as to meet the clamping requirements of breaker cylinders of different sizes.

[0012] Furthermore, a rotating seat is arranged on the top of the second mounting seat, and a rotating platform is arranged at one end of the rotating seat.

[0013] By adopting the above technical solution, the clamped breaker cylinder body can be rotated 360 degrees during the processing, which is convenient for all-round processing and inspection operations and improves processing efficiency and quality.

[0014] Furthermore, four adjustment seats are arranged at one end of the rotating platform, and an adjustment screw is threadedly connected to the adjustment seat, and a clamping block is arranged on the inner side of the adjustment screw.

[0015] By adopting the above technical solution, the position of the clamping block can be finely adjusted by rotating the adjusting screw to adapt to the hammer cylinder bodies of different shapes and sizes, thereby ensuring the stability and reliability of the clamping.

[0016] Furthermore, four clamping blocks are provided, and the four clamping blocks are arranged in a rectangular array.

[0017] By adopting the above technical solution, the four clamping blocks are arranged in a rectangular array, providing a balanced clamping force to prevent the breaker cylinder from moving or deflecting during the processing.

[0018] Furthermore, the adjusting screw is used to adjust the position of the clamping block, and the clamping mechanism is used to clamp the breaker body.

[0019] By adopting the above technical solution, the clamping mechanism can flexibly adapt to different specifications of breaker cylinders, achieve stable clamping, and ensure the smooth progress of the processing process.

[0020] Furthermore, the umbrella top block is coaxial with the center of the rotating platform, a motor is arranged in the rotating seat, and the motor is used to drive the rotating platform to rotate.

[0021] By adopting the above technical solution, the drive of the motor enables the turntable to rotate automatically and accurately, further improving the automation level and work efficiency of the processing.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] 1. The utility model is provided with a protective assembly, a mounting mechanism, a first mounting seat, a tightening bolt, a pressing block and a tooth groove, wherein the protective shell in the protective assembly provides comprehensive physical protection for the processing device, prevents the intrusion of pollutants and keeps the internal components clean and safe, while reducing the risk of injury to operators, and the internal placement seat is firmly arranged to ensure the stability and processing accuracy of the workpiece, the mounting mechanism provides a stable foundation for the entire mechanism through the base, and the mounting plate carries the clamping mechanism and ensures precise positioning through the straight groove, the clamping teeth are closely combined with the tooth grooves on the clamping mechanism, and the processing stability is enhanced, the first mounting seat and the second mounting seat in the clamping mechanism can adapt to different workpieces, and the tightening bolt and the pressing block ensure the fastening and precise clamping of the workpiece, the entire device is exquisitely arranged, which not only ensures the high efficiency and safety of processing, but also provides the convenience of operation;

[0024] 2. The utility model sets a fixed seat, a knob and an umbrella top block, wherein the fixed seat set on the top of the first mounting seat provides a stable installation foundation for the knob and the umbrella top block, ensuring the stability and accuracy of the clamping and adjustment mechanism. The knob is rotatably connected to one end of the fixed seat, so that the operator can easily perform manual adjustment, accurately control the position of the umbrella top block, and achieve accurate clamping of the breaker cylinder body, thereby improving the convenience and accuracy of operation. The umbrella top block, as a key component of the clamping mechanism, is set at the other end of the fixed seat, and its shape and setting ensure that it is compatible with the breaker cylinder body. The cylinder body fits tightly, providing a stable clamping force, ensuring uniform distribution of the clamping force, and preventing the workpiece from moving or rotating during processing. At the same time, the umbrella top block is precisely connected to the knob through a screw rod, accurately converting the rotation of the knob into the translational movement of the umbrella top block, ensuring the accuracy and stability of the clamping mechanism. In addition, the special setting of the umbrella top block enables it to fit tightly to one side of the breaker cylinder body, providing a stable clamping force, ensuring the stability and accuracy of processing, and its position is adjustable, which improves the versatility and flexibility of the device, so that it can adapt to breaker cylinders of different sizes and shapes;

[0025] 3. The utility model provides a second mounting seat, a rotating seat, a rotating table, an adjusting screw and a clamping block, wherein the rotating seat configured on the top of the second mounting seat provides a stable support for the rotating table, so that the breaker cylinder body can rotate smoothly during processing, thereby improving the processing accuracy and efficiency. The setting of the rotating table allows the workpiece to rotate during processing, which is convenient for multi-angle operation, and the four adjustment seats at one end thereof ensure the stable installation and uniform distribution of the clamping block, providing a strong clamping force. The adjusting screw is connected by a thread and can be easily rotated to accurately adjust the position of the clamping block to achieve rapid clamping and release. The four clamping blocks are arranged in a rectangular array to ensure the stability of the clamping and the accuracy of the workpiece processing. It is particularly worth mentioning that the umbrella top block is coaxial with the center of the rotating table to ensure the stability of the workpiece during the rotation process. In addition, the motor in the rotating seat can drive the rotating table to rotate automatically, which not only improves the processing efficiency, but also reduces the labor intensity of the operator. The setting of the entire clamping mechanism is dedicated to ensuring the stability of the breaker body during processing, thereby improving the processing quality and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0027] Figure 2 It is a partial three-dimensional structural schematic diagram of the installation mechanism of the utility model;

[0028] Figure 3 It is a partial three-dimensional structural schematic diagram of the clamping mechanism of the utility model;

[0029] Figure 4 It is a schematic diagram of the side cross-sectional three-dimensional structure of the clamping mechanism of the utility model.

[0030] In the figure: 1. protection component; 101. protection shell; 102. placement seat; 2. installation mechanism; 201. base; 202. installation plate; 203. straight groove; 204. latching teeth; 3. clamping mechanism; 301. first installation seat; 302. tightening bolt; 303. pressing block; 304. tooth groove; 305. knob; 306. second installation seat; 307. rotating seat; 308. rotating table; 309. adjusting screw; 310. clamping block; 311. umbrella top block; 312. fixing seat. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0032] The following describes an embodiment of the utility model based on its overall structure.

[0033] Embodiment 1:

[0034] A crushing hammer cylinder processing device, such as Figure 1-Figure 4 As shown, the protective component 1 includes a protective shell 101, a placement seat 102 is installed inside the protective shell 101, and the top of the placement seat 102 is detachably connected to a clamping mechanism 3 through a mounting mechanism 2. The mounting mechanism 2 includes a base 201, and a mounting plate 202 is arranged on the top of the base 201. The mounting plate 202 is provided with a plurality of straight grooves 203, and a plurality of latch teeth 204 are arranged below the inner part of the straight groove 203; the clamping mechanism 3 includes a first mounting seat 301 and a second mounting seat 306, and the first mounting seat 301 and Tightening bolts 302 are provided on all four sides of the top of the second mounting seat 306, and a pressing block 303 is provided at the bottom of each of the tightening bolts 302. A tooth groove 304 is provided at the bottom of the pressing block 303, and the tooth groove 304 is engaged with the locking tooth 204. The protective shell 101 provides effective protection for the entire processing device to prevent workers from accidentally touching the processing area, thereby increasing the safety of the operation process. In addition, the placement seat 102 provides a stable installation platform for the clamping mechanism, ensuring stability and accuracy during the processing process.

[0035] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A fixing seat 312 is arranged on the top of the first mounting seat 301, and a knob 305 is rotatably connected to one end of the fixing seat 312. The rotation of the knob 305 can be converted into precise mechanical displacement, so that the operator can make fine adjustments to the clamping mechanism, which is crucial to ensure the accurate positioning and stable clamping of the breaker cylinder body. Moreover, the fixing seat 312 is firmly mounted on the top of the first mounting seat 301, providing a solid supporting foundation for the knob 305. This structural setting ensures the stability and durability of the knob during rotation.

[0036] See also Figure 1 , Figure 2 , Figure 4 The other end of the fixed seat 312 is provided with an umbrella top block 311, and the umbrella top block 311 is connected with the umbrella top block 311 through a screw rod. The knob 305 is used to cause the umbrella top block 311 to translate. The convenient operation of the knob 305 enables the umbrella top block 311 to be easily adjusted in position, thereby realizing the rapid clamping and release of the breaker cylinder body.

[0037] Embodiment 2:

[0038] See also Figure 1 , Figure 3 , Figure 4A rotating seat 307 is arranged on the top of the second mounting seat 306, and a rotating platform 308 is arranged at one end of the rotating seat 307. The arrangement of the rotating seat 307 and the rotating platform 308 allows the cylinder body of the breaker hammer to rotate freely during the processing, which is convenient for all-round processing operations and improves work efficiency and processing quality.

[0039] See also Figure 1 , Figure 2 , Figure 3 One end of the rotating table 308 is provided with four adjustment seats, and the adjustment seats are threadedly connected with an adjustment screw 309, and a clamping block 310 is provided on the inner side of the adjustment screw 309. Through fine adjustment of the adjustment screw 309, the clamping block 310 can adapt to the crushing hammer cylinder bodies of different sizes and shapes, ensuring the stability and reliability of clamping.

[0040] See also Figure 1 , Figure 2 , Figure 4 There are four clamping blocks 310, which are arranged in a rectangular array. The four clamping blocks 310 are arranged in a rectangular array to ensure stable clamping of the breaker cylinder. This layout provides four support points, which effectively prevents the workpiece from tilting or shifting during processing, enhances the overall stability and balance, and the four clamping blocks 310 arranged in a rectangular array can ensure that the clamping force is evenly distributed on the surface of the breaker cylinder. This uniform clamping force helps to avoid deformation or damage of the workpiece due to uneven force during processing, and ensures processing accuracy and product quality.

[0041] See also Figure 1 , Figure 2 , Figure 4 The adjusting screw 309 is used to adjust the position of the clamping block 310. The clamping mechanism 3 is used to clamp the breaker body. By rotating the adjusting screw 309, the operator can finely adjust the position of the clamping block 310. This precise adjustment capability enables the clamping mechanism 3 to adapt to breaker bodies of different sizes and shapes, ensuring the tightness and stability of the clamping. Moreover, due to the adjustability of the adjusting screw 309, the clamping mechanism 3 has higher flexibility and adaptability. Whether it is for breaker bodies of different specifications or for clamping requirements at different positions on the same breaker body, it can be met by adjusting the adjusting screw 309, thereby expanding the scope of use of the equipment.

[0042] See also Figure 1 , Figure 2 The umbrella top block 311 is coaxial with the center of the rotating table 308. A motor is arranged in the rotating seat 307, and the motor is used to drive the rotating table 308 to rotate. The motor built into the rotating seat 307 can automatically drive the rotating table 308 to rotate, thereby improving the degree of automation and work efficiency of the processing.

[0043] The implementation principle of the utility model is as follows: first, it is necessary to check whether the components of the device are intact, especially the key parts such as the protection component 1, the installation mechanism 2 and the clamping mechanism 3, and ensure that the inside of the protection housing 101 is clean and free of debris to avoid affecting the processing process;

[0044] Align the first mounting seat 301 and the second mounting seat 306 of the clamping mechanism 3 with the straight groove 203 on the mounting plate 202, ensure that the tightening bolt 302 is aligned with the straight groove 203, and rotate the tightening bolt 302 to make the tooth groove 304 at the bottom of the lower pressing block 303 engage with the locking teeth 204 inside the straight groove 203, thereby fixing the clamping mechanism 3;

[0045] Then, place the breaker cylinder on the rotating table 308 to ensure that the cylinder is centered, rotate the adjusting screw 309 to adjust the position of the clamping block 310 to make it fit closely to the outer side of the breaker cylinder, and rotate the knob 305 on the first mounting seat 301 to translate the umbrella top block 311 through the screw drive until it fits closely to the other side of the breaker cylinder to complete the clamping;

[0046] Start the motor in the rotating seat 307 to drive the rotating table 308 to rotate, so as to adjust the processing angle of the breaker cylinder. According to the processing requirements, accurately adjust the rotation angle of the rotating table 308. After ensuring that the breaker cylinder is firmly clamped and the processing angle is adjusted appropriately, start the processing operation. During the processing, the processing parameters and angles can be adjusted at any time according to the needs.

[0047] After the processing is completed, the processing equipment is turned off, the rotation of the turntable 308 is stopped, the knob 305 and the adjusting screw 309 are rotated in the opposite direction to release the clamping force on the breaker cylinder body, the clamping mechanism 3 is removed from the mounting plate 202, and the processed breaker cylinder body is taken out.

[0048] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0049] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A breaker cylinder processing device, characterized in that: The protective assembly (1) comprises a protective shell (101), a placement seat (102) is installed inside the protective shell (101), a clamping mechanism (3) is detachably connected to the top of the placement seat (102) via a mounting mechanism (2), the mounting mechanism (2) comprises a base (201), a mounting plate (202) is arranged on the top of the base (201), a plurality of straight grooves (203) are opened on the mounting plate (202), and a plurality of latching teeth (204) are arranged at the lower part of the straight groove (203); The clamping mechanism (3) comprises a first mounting seat (301) and a second mounting seat (306); the top four sides of the first mounting seat (301) and the second mounting seat (306) are each provided with tightening bolts (302); the bottoms of the tightening bolts (302) are each provided with a lower pressing block (303); the bottom of the lower pressing block (303) is provided with a tooth groove (304); the tooth groove (304) is engaged with the locking teeth (204); A fixed seat (312) is arranged on the top of the first mounting seat (301), one end of the fixed seat (312) is rotatably connected to a knob (305), an umbrella top block (311) is arranged on the other end of the fixed seat (312), the umbrella top block (311) is connected to the umbrella top block (311) via a screw rod, the knob (305) is used to cause the umbrella top block (311) to translate, a rotating seat (307) is arranged on the top of the second mounting seat (306), and a rotating platform (308) is arranged on one end of the rotating seat (307); One end of the rotating platform (308) is provided with four adjustment seats, and an adjustment screw (309) is threadedly connected to the adjustment seat, and a clamping block (310) is provided on the inner side of the adjustment screw (309).

2. The breaker cylinder processing device according to claim 1 is characterized in that: Four clamping blocks (310) are provided, and the four clamping blocks (310) are arranged in a rectangular array.

3. The breaker cylinder processing device according to claim 1, characterized in that: The adjusting screw (309) is used to adjust the position of the clamping block (310), and the clamping mechanism (3) is used to clamp the breaker body.

4. The breaker cylinder processing device according to claim 1 is characterized in that: The umbrella top block (311) is coaxial with the center of the rotating platform (308), and a motor is arranged in the rotating seat (307), and the motor is used to drive the rotating platform (308) to rotate.

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