Aluminum edge deburring device for formed photovoltaic panel

By designing a photovoltaic panel deburring device driven by bidirectional cylinders and carriages, the problem of difficult to control in traditional manual grinding is solved, and the rapid and automated grinding of the edges of the photovoltaic panels is achieved, ensuring smoothness and quality of the edges.

CN222857593UActive Publication Date: 2025-05-13JIANGXI TAIMING PHOTOVOLTAIC CO LTD
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Patent Information

Application Number
CN202421499156.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-13
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

After the frame of the photovoltaic panel is installed, traditional manual polishing is difficult to control, resulting in difficulty in mechanical polishing.

Method used

A aluminum edge deburring device after photovoltaic panel is designed, and a two-way cylinder adjustment front and rear grinding device is used to polish the four corners of the photovoltaic panel, and automatic grinding is achieved through carriages and motor-driven grinding belts.

Benefits of technology

Fast and automated edge polishing of photovoltaic panels is achieved, avoiding the uncertainty of manual polishing and ensuring smoothness and quality of the edges.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum edge deburring device after photovoltaic panel molding, which comprises a photovoltaic panel, a mouth-shaped frame, a left polishing and deburring device, a right polishing and deburring device, a lifting cylinder and a belt conveyor, the photovoltaic panel is placed on the belt conveyor, the mouth-shaped frame is connected to the belt conveyor through the lifting cylinder, and the left polishing and deburring device and the right polishing and deburring device are arranged on the mouth-shaped frame. The left polishing and deburring device and the right polishing and deburring device are symmetrically mounted on the mouth-shaped frame; the left polishing and deburring device and the right polishing and deburring device each comprise a two-way air cylinder, a front polishing device and a rear polishing device, and the front polishing devices and the rear polishing devices are installed at the two opposite corners of the mouth-shaped frame correspondingly. The aluminum edge deburring device for the formed photovoltaic panel is simple in structure, convenient to use and practical, the front polishing device and the rear polishing device are adjusted through the two-way air cylinder respectively to polish the four corners of the photovoltaic panel, and the purpose of rapidly polishing the photovoltaic panel is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of burrs in photovoltaic panels, and in particular relates to a device for removing burrs from aluminum edges after forming a photovoltaic panel. Background Art

[0002] The photovoltaic panel production process requires precise control and highly automated equipment to ensure product quality and consistency. With the advancement of technology, the manufacturing process is also being optimized to improve efficiency, reduce costs and reduce environmental impact. In addition, specific process flows such as dicing, stringing, lamination, EL testing, lamination and frame installation are also key steps to ensure efficient and durable production of photovoltaic panels.

[0003] After the photovoltaic panel frame is installed, its four corners need to be polished. Traditionally, manual polishing is used, but the polishing position is difficult to control and the polishing is difficult to control, which makes mechanical polishing difficult. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a device for deburring the aluminum edges after the photovoltaic panel is formed. The device has a simple structure, is convenient and practical, and can grind the four corners of the photovoltaic panel by adjusting the front grinding device and the rear grinding device respectively through a two-way cylinder, so as to achieve the purpose of quickly grinding the photovoltaic panel.

[0005] A deburring device for aluminum edges after photovoltaic panel molding comprises a photovoltaic panel, a die frame, a left grinding and deburring device, a right grinding and deburring device, a lifting cylinder and a belt conveyor, wherein the photovoltaic panel is placed on the belt conveyor, the die frame is connected to the belt conveyor through the lifting cylinder, and the left grinding and deburring device and the right grinding and deburring device are symmetrically installed on the die frame; the left grinding and deburring device and the right grinding and deburring device both comprise a bidirectional cylinder, a front grinding device and a rear grinding device, the front grinding device and the rear grinding device are respectively installed at two diagonal positions of the die frame, and two piston rods of the bidirectional cylinder are respectively connected to the front grinding device and the rear grinding device and are installed on the die frame.

[0006] Preferably, the front grinding device and the rear grinding device both include a slide, a motor, a fixed wheel, a grinding belt, an adjusting wheel, an adjusting grinding wheel and a power wheel. The slide is slidably connected to the mouth frame, the motor is installed on the slide and the power rod passes through the mouth frame and is connected to the power wheel, the fixed wheel is installed on the mouth frame, the adjusting wheel and the adjusting grinding wheel are respectively installed at both ends of the slide, the fixed wheel, the adjusting wheel and the adjusting grinding wheel are arranged in a triangle and are connected to the grinding belt, and the grinding belt is connected to the power wheel.

[0007] Preferably, a telescopic rod is connected to the slide, and the adjusting wheel is connected to the telescopic rod.

[0008] Preferably, a positioning block is installed on the die frame on one side of the slide.

[0009] Beneficial effects:

[0010] (1) The utility model provides a device for deburring the aluminum edge of a photovoltaic panel after forming. The device has a simple structure, is convenient and practical, and can grind the four corners of the photovoltaic panel by adjusting the front grinding device and the rear grinding device respectively through a bidirectional cylinder, thereby achieving the purpose of quickly grinding the photovoltaic panel.

[0011] (2) The utility model provides a device for deburring the aluminum edge of a photovoltaic panel after molding. The device moves a slide frame to make the grinding belt approach or move away from the photovoltaic panel. The grinding belt will be deformed after contacting the photovoltaic panel, thereby achieving grinding while avoiding the situation where the grinding belt applies too much force to the photovoltaic panel and causes damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the deburring device;

[0013] Figure 2 It is a schematic diagram of the structure of a grinding and deburring device;

[0014] Figure 3 is a schematic diagram of the structure of the grinding device;

[0015] 1-photovoltaic panel, 2-mouth frame, 3-left grinding and deburring device, 31-bidirectional cylinder, 32-front grinding device, 33-rear grinding device, 34-slide, 35-motor, 36-fixed wheel, 37-grinding belt, 38-adjusting wheel, 39-telescopic rod, 310-adjusting grinding wheel, 4-right grinding and deburring device. DETAILED DESCRIPTION

[0016] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0017] Example 1

[0018] like Figure 1As shown; a deburring device for aluminum edges after photovoltaic panel forming, comprising a photovoltaic panel 1, a die frame 2, a left grinding and deburring device 3, a right grinding and deburring device 4, a lifting cylinder and a belt conveyor, wherein the photovoltaic panel 1 is placed on the belt conveyor, the die frame 2 is connected to the belt conveyor through a lifting cylinder, and the left grinding and deburring device 3 and the right grinding and deburring device 4 are symmetrically installed on the die frame 2; the left grinding and deburring device 3 and the right grinding and deburring device 4 both comprise a bidirectional cylinder 31, a front grinding device 32 and a rear grinding device 33, the front grinding device 32 and the rear grinding device 33 are respectively installed at two diagonal positions of the die frame 2, and the two piston rods of the bidirectional cylinder 31 are respectively connected to the front grinding device 32 and the rear grinding device 33 and are installed on the die frame 2; the The front grinding device 32 and the rear grinding device 33 both include a slide 34, a motor 35, a fixed wheel 36, a grinding belt 37, an adjusting wheel 38, an adjusting grinding wheel 310 and a power wheel. The slide 34 is slidably connected to the mouth frame 2, the motor 35 is installed on the slide 34 and the power rod passes through the mouth frame 2 and is connected to the power wheel, the fixed wheel 36 is installed on the mouth frame 2, the adjusting wheel 38 and the adjusting grinding wheel 310 are respectively installed at both ends of the slide 34, the fixed wheel 36, the adjusting wheel 38 and the adjusting grinding wheel 310 are arranged in a triangle and are connected to the grinding belt 37, and the grinding belt 37 is connected to the power wheel; a telescopic rod 39 is connected to the slide 34, and the adjusting wheel 38 is connected to the telescopic rod 39; a positioning block is installed on the mouth frame 2 on one side of the slide 34.

[0019] The photovoltaic panel 1 is transported to the bottom of the die frame 2 by the belt conveyor, and then the lifting cylinder drives the die frame 2 to descend, so that the left grinding and deburring device 3 and the right grinding and deburring device 4 move to the two sides of the photovoltaic panel 1, and the two-way cylinder 31 drives the slide 34 of the front grinding device 32 and the rear grinding device 33 to move, and the slide 34 drives the adjusting wheel 38 and the adjusting grinding wheel 310 to move, and the grinding belt 37 between the adjusting grinding wheel 310 and the fixed wheel 36 will lean against a corner of the photovoltaic panel 1, and at the same time, the motor 35 drives the power wheel, and the power wheel drives the grinding belt 37 to move in a circle, so that the grinding belt 37 grinds and removes burrs from the corner of the photovoltaic panel 1, so as to make the corner of the photovoltaic panel 1 smooth; the moving distance of the slide 34 is positioned by the positioning block.

[0020] The specific embodiments of the present invention are described in detail above, but they are only examples, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modification and substitution of the present invention is also within the scope of the present invention. Therefore, the equivalent transformation and modification made without departing from the spirit and scope of the present invention are all within the scope of the present invention.

Claims

1. A device for deburring aluminum edges after photovoltaic panel forming, characterized in that: The invention comprises a photovoltaic panel (1), a die frame (2), a left grinding and deburring device (3), a right grinding and deburring device (4), a lifting cylinder and a belt conveyor. The photovoltaic panel (1) is placed on the belt conveyor. The die frame (2) is connected to the belt conveyor via a lifting cylinder. The left grinding and deburring device (3) and the right grinding and deburring device (4) are symmetrically mounted on the die frame (2). The left grinding and deburring device (3) and the right grinding and deburring device (4) both comprise a bidirectional cylinder (31), a front grinding device (32) and a rear grinding device (33). The front grinding device (32) and the rear grinding device (33) are respectively mounted at two diagonal positions of the die frame (2). The two piston rods of the bidirectional cylinder (31) are respectively connected to the front grinding device (32) and the rear grinding device (33) and are mounted on the die frame (2).

2. A device for deburring aluminum edges after forming a photovoltaic panel as claimed in claim 1, characterized in that: The front grinding device (32) and the rear grinding device (33) both comprise a slide (34), a motor (35), a fixed wheel (36), a grinding belt (37), an adjusting wheel (38), an adjusting grinding wheel (310) and a power wheel. The slide (34) is slidably connected to the die frame (2). The motor (35) is mounted on the slide (34) and a power rod passes through the die frame (2) and is connected to the power wheel. The fixed wheel (36) is mounted on the die frame (2). The adjusting wheel (38) and the adjusting grinding wheel (310) are respectively mounted at two ends of the slide (34). The fixed wheel (36), the adjusting wheel (38) and the adjusting grinding wheel (310) are arranged in a triangle and are connected to the grinding belt (37). The grinding belt (37) is connected to the power wheel.

3. A device for deburring aluminum edges after forming a photovoltaic panel as claimed in claim 2, characterized in that: The slide frame (34) is connected to a telescopic rod (39), and the regulating wheel (38) is connected to the telescopic rod (39).

4. A device for deburring aluminum edges after forming a photovoltaic panel as claimed in claim 3, characterized in that: A positioning block is installed on the die frame (2) on one side of the slide (34).