Crowned tooth coupling polishing machine

By designing a drum-shaped tooth coupling polishing machine including a fixing mechanism and a polishing mechanism, the problems of uneven polishing effect and poor fixing stability in complex chamfers are solved, and a more efficient polishing effect and a more stable fixing process are achieved.

CN222857627UActive Publication Date: 2025-05-13MAANSHAN OKAMOTO MACHINERY EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421636104.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-13
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When traditional drum-shaped gear coupling polishing machines deal with complex chamfers, the angle adjustment of the polishing disc is inconvenient, resulting in uneven polishing effect; at the same time, the fixing stability is poor, which easily leads to misalignment and affects the polishing quality.

Method used

A drum-shaped tooth coupling polishing machine including a fixing mechanism and a polishing mechanism is designed. The fixing mechanism is driven by the rotating shaft and the cylinder to achieve dynamic adjustment of the angle of the polishing disc and a tight fit of the rubber clamp to avoid misalignment. The polishing mechanism drives the No. 5 articulated seat and No. 3 connecting rod through the No. 2 cylinder to achieve precise control of the angle of the polishing disc.

Benefits of technology

It effectively solves the problem of uneven polishing effect at complex chamfers, ensuring that the polishing disc always contacts the workpiece surface at the best angle, improving the polishing effect; at the same time, through dynamic adjustment and tight fixing, the misalignment problem is avoided and the polishing quality is ensured.

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Abstract

The utility model relates to the technical field of crowned tooth couplings, and discloses a crowned tooth coupling polishing machine which comprises a workbench, a fixing mechanism is arranged on the workbench and used for fixing a crowned tooth coupling, and a lifting mechanism is fixedly arranged on the workbench and used for driving a polishing mechanism to adjust the height. A polishing mechanism is arranged on the lifting mechanism; the polishing mechanism comprises a driving motor, the output end of the driving motor is fixedly connected with a driving shaft, the end, away from the driving motor, of the driving shaft is fixedly connected with a connecting frame, and the end, away from the driving shaft, of the connecting frame is hinged to a seventh hinge seat. The angle of the polishing disc is controlled, the complex chamfer position of the crowned tooth coupling can be polished, it is guaranteed that the polishing disc makes contact with and acts on the surface of a workpiece at the optimal angle all the time, and the polishing effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of drum gear couplings, in particular to a polishing machine for drum gear couplings. Background Art

[0002] The drum gear coupling polishing machine is a mechanical equipment specially used for surface polishing of drum gear couplings. Drum gear couplings are widely used in the field of engineering technology due to their compact structure, strong load-bearing capacity, high transmission efficiency, low noise and other advantages. Polishing treatment is of great significance in improving the surface finish of the coupling, reducing the friction coefficient and extending the service life.

[0003] A coupling polishing device with publication number CN206643757U, the utility model discloses a coupling polishing device, including a base, a support column fixedly connected to the left side of the top of the base, a controller fixedly connected to the top of the left side of the support column, a bearing plate fixedly connected to the top of the right side of the support column, springs fixedly connected to both sides of the bottom of the bearing plate, a shaking plate fixedly connected to the bottom of the spring, a motor 1 fixedly installed between two springs on both sides of the bottom of the bearing plate, a screw fixedly connected to the output end of the motor 1, a threaded sleeve sleeved on the surface of the screw, a U-shaped groove 1 opened on both sides of the top of the shaking plate, a convex block 1 fixedly connected to the bottom of the threaded sleeve, the bottom of the convex block 1 extends to the inside of the U-shaped groove 1, and a connecting rod fixedly connected to the bottom of the bearing plate between the two motors 1. The utility model can polish the surface of the coupling in all directions, does not need to rotate the coupling multiple times, and is easy to use.

[0004] However, there are still some problems with traditional drum gear coupling polishing machines. First, for effective polishing of complex chamfers, traditional polishing equipment is often inconvenient to adjust the angle of the polishing disk, and it is difficult to ensure that the polishing disk always contacts and acts on the workpiece surface at the optimal angle, resulting in uneven polishing effect, especially at the chamfers of the drum gear coupling. The second is the problem of fixation stability during the polishing process. Due to the complex structure of the drum gear coupling, improper fixation can easily cause dislocation during the polishing process, which in turn affects the polishing quality and even damages the workpiece. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a polishing machine for a drum gear coupling.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a drum gear coupling polishing machine, comprising a workbench, a fixing mechanism is arranged on the workbench, the fixing mechanism is used to fix the drum gear coupling, a lifting mechanism is fixedly arranged on the workbench, the lifting mechanism is used to drive the polishing mechanism to adjust its height, and a polishing mechanism is arranged on the lifting mechanism;

[0007] The polishing mechanism includes a driving motor, the output end of the driving motor is fixedly connected to a driving shaft, the end of the driving shaft away from the driving motor is fixedly connected to a connecting frame, the end of the connecting frame away from the driving shaft is hinged with a No. 7 hinge seat, the No. 7 hinge seat is fixedly connected to a polishing disk, the interior of the connecting frame is fixedly connected to a No. 2 cylinder, the output end of the No. 2 cylinder is fixedly connected to a No. 5 hinge seat, the No. 5 hinge seat is hinged to a No. 3 connecting rod, the end of the No. 3 connecting rod away from the No. 5 hinge seat is hinged to a No. 6 hinge seat, and the No. 6 hinge seat is fixedly connected to the polishing disk.

[0008] As a further description of the above technical solution: the fixing mechanism includes a rotating shaft, which is rotatably connected to the workbench, the upper end of the rotating shaft is fixedly connected to a support frame, the interior of the support frame is fixedly connected to a No. 1 cylinder, the output end of the No. 1 cylinder is fixedly connected to a No. 1 articulated seat, the No. 1 articulated seat is hinged to a No. 1 connecting rod, the end of the No. 1 connecting rod away from the No. 1 articulated seat is hinged to a No. 2 articulated seat, the outer side of the No. 2 articulated seat is fixedly connected to a connecting shell, the outer side of the connecting shell is fixedly provided with a rubber clamp, the support frame is fixedly provided with a No. 3 articulated seat, the outer side of the No. 3 articulated seat is hinged to a No. 2 connecting rod, the end of the No. 2 connecting rod away from the No. 3 articulated seat is hinged to a No. 4 articulated seat, and the No. 4 articulated seat is fixedly connected to the inner side of the connecting shell.

[0009] As a further description of the above technical solution: the lifting mechanism includes a fixed frame, the fixed frame is fixedly connected to the upper end of the workbench, a No. 3 cylinder is fixedly arranged on the fixed frame, and an output end of the No. 3 cylinder is fixedly connected to a fixed plate.

[0010] As a further description of the above technical solution: the fixed plate is rotatably connected to the driving shaft, and the sixth hinge seat is eccentrically arranged with the polishing disc.

[0011] As a further description of the above technical solution: two of the No. 1 connecting rod and the No. 2 connecting rod are provided, and the No. 1 connecting rod and the No. 2 connecting rod are arranged in parallel.

[0012] As a further description of the above technical solution: two rubber clamping blocks are provided, and the two rubber clamping blocks are arranged on both sides of the support frame.

[0013] As a further description of the above technical solution: a supporting leg is fixedly provided at the lower end of the workbench, and four supporting legs are provided and arranged in parallel in pairs.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the No. 5 articulated seat and the No. 3 connecting rod are driven by the No. 2 cylinder to realize the control of the angle of the polishing disc, which can polish the complex chamfers of the drum gear coupling, ensuring that the polishing disc always contacts and acts on the workpiece surface at the best angle, thereby improving the polishing effect.

[0016] 2. In the utility model, the fixing mechanism not only ensures that the rubber clamp can fit tightly against the inner wall of the drum gear coupling, but also realizes dynamic adjustment during the fixing process by rotating the rotating shaft, effectively avoiding the misalignment problem that may occur during the polishing process of the drum gear coupling, and ensuring the polishing quality of the drum gear coupling. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional structure diagram of a drum gear coupling polishing machine proposed by the utility model Figure 1 ;

[0018] Figure 2 A partial three-dimensional structure diagram of a drum gear coupling polishing machine proposed in the utility model Figure 1 ;

[0019] Figure 3 A three-dimensional structure diagram of a drum gear coupling polishing machine proposed by the utility model Figure 2 ;

[0020] Figure 4 A partial three-dimensional structure diagram of a drum gear coupling polishing machine proposed in the utility model Figure 2 .

[0021] Legend:

[0022] 1. Workbench; 2. Fixing mechanism; 201. Rotating axis; 202. Support frame; 203. No. 1 cylinder; 204. No. 1 articulated seat; 205. No. 1 connecting rod; 206. No. 2 articulated seat; 207. Connecting shell; 208. Rubber clamp; 209. No. 3 articulated seat; 210. No. 2 connecting rod; 211. No. 4 articulated seat; 3. Polishing mechanism; 301. Driving motor; 302. Driving shaft; 303. Connecting frame; 304. No. 2 cylinder; 305. No. 5 articulated seat; 306. No. 3 connecting rod; 307. No. 6 articulated seat; 308. No. 7 articulated seat; 309. Polishing disc; 4. Lifting mechanism; 401. Fixing frame; 402. No. 3 cylinder; 403. Fixing plate; 5. Supporting tripod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1

[0025] Reference Figure 1-Figure 4 As shown: a polishing machine for a drum gear coupling, comprising a workbench 1, a fixing mechanism 2 is arranged on the workbench 1, the fixing mechanism 2 is used to fix the drum gear coupling, a lifting mechanism 4 is fixedly arranged on the workbench 1, the lifting mechanism 4 is used to drive the polishing mechanism 3 to adjust its height, and the polishing mechanism 3 is arranged on the lifting mechanism 4;

[0026] The polishing mechanism 3 includes a driving motor 301, the output end of the driving motor 301 is fixedly connected to a driving shaft 302, the end of the driving shaft 302 away from the driving motor 301 is fixedly connected to a connecting frame 303, the end of the connecting frame 303 away from the driving shaft 302 is hinged to a seventh hinge seat 308, the seventh hinge seat 308 is fixedly connected to a polishing disc 309, the interior of the connecting frame 303 is fixedly connected to a second cylinder 304, the output end of the second cylinder 304 is fixedly connected to a fifth hinge seat 305, and the fifth hinge seat 306 is fixedly connected to the polishing disc 309. The articulated seat 305 is articulated with a No. 3 connecting rod 306, and one end of the No. 3 connecting rod 306 away from the No. 5 articulated seat 305 is articulated with a No. 6 articulated seat 307, and the No. 6 articulated seat 307 is fixedly connected to the polishing disk 309. The No. 5 articulated seat 305 and the No. 3 connecting rod 306 are driven by the No. 2 cylinder 304 to control the angle of the polishing disk 309, and can polish the complex chamfers of the drum gear coupling, ensuring that the polishing disk 309 always contacts and acts on the workpiece surface at the best angle, thereby improving the polishing effect.

[0027] The lifting mechanism 4 includes a fixed frame 401 , which is fixedly connected to the upper end of the workbench 1 , and a No. 3 cylinder 402 is fixedly arranged on the fixed frame 401 , and a fixed plate 403 is fixedly connected to the output end of the No. 3 cylinder 402 .

[0028] Example 2

[0029] On the basis of Example 1, the fixing mechanism 2 includes a rotating shaft 201, which is rotatably connected to the workbench 1. The polishing disc 309 can polish different parts of the drum gear coupling by rotating the rotating shaft 201 by hand. The upper end of the rotating shaft 201 is fixedly connected to a support frame 202, and the interior of the support frame 202 is fixedly connected to a No. 1 cylinder 203, and the output end of the No. 1 cylinder 203 is fixedly connected to a No. 1 articulated seat 204, and the No. 1 articulated seat 204 is hinged to a No. 1 connecting rod 205, and the end of the No. 1 connecting rod 205 away from the No. 1 articulated seat 204 is hinged to a No. 2 articulated seat 206, and the outer side of the No. 2 articulated seat 206 is fixedly connected to a connecting shell 207, and the outer side of the connecting shell 207 is fixedly provided with The rubber clamp 208, the flexible material of the rubber clamp 208 can fit well with the inner wall of the drum gear coupling, the support frame 202 is fixedly provided with a No. 3 articulated seat 209, the outer side of the No. 3 articulated seat 209 is hinged with a No. 2 connecting rod 210, the end of the No. 2 connecting rod 210 away from the No. 3 articulated seat 209 is hinged with a No. 4 articulated seat 211, and the No. 4 articulated seat 211 is fixedly connected to the inner side of the connecting shell 207. Through the fixing mechanism 2, not only is it ensured that the rubber clamp 208 can fit closely with the inner wall of the drum gear coupling, but also by rotating the rotating shaft 201, dynamic adjustment is achieved during the fixing process, which effectively avoids the misalignment problem that may occur during the polishing process of the drum gear coupling and ensures the polishing quality of the drum gear coupling.

[0030] The fixed plate 403 is rotatably connected to the drive shaft 302, the sixth hinge seat 307 is eccentrically arranged with the polishing disk 309, two connecting rods No. 1 205 and No. 2 210 are each provided, the connecting rods No. 1 205 and No. 2 210 are arranged in parallel, two rubber clamping blocks 208 are provided, and the two rubber clamping blocks 208 are arranged on both sides of the support frame 202.

[0031] A supporting stand 5 is fixedly provided at the lower end of the workbench 1 , and four supporting stands 5 are provided and arranged in parallel in pairs.

[0032] Working principle: First, the staff puts the drum gear coupling on the fixing mechanism 2, and starts the No. 1 cylinder 203 to drive the No. 1 hinge seat 204 to slide, and the No. 1 hinge seat 204 drives the No. 1 connecting rod 205 to rotate. At the same time, the No. 2 connecting rod 210 rotates, so that the connecting shell 207 drives the rubber clamp 208 to fit and fix the inner wall of the drum gear coupling. At this point, the drum gear coupling is fixed during the polishing process to avoid the dislocation of the drum gear coupling, which affects the polishing effect. Then, by starting the driving motor 301 to drive the driving shaft 302 to rotate and drive the polishing disk 309 to rotate, the drum gear coupling is polished. At the same time, the No. 5 articulated seat 305 can be driven to slide by starting the No. 2 cylinder 304, and the No. 5 articulated seat 305 can drive the No. 3 connecting rod 306 to rotate, so as to adjust the angle of the polishing disk 309 to facilitate the adjustment of the angle of the chamfer of the drum gear coupling, making the polishing operation of the drum gear coupling easier to operate.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A drum gear coupling polishing machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a fixing mechanism (2), the fixing mechanism (2) is used to fix the drum gear coupling, the workbench (1) is fixedly provided with a lifting mechanism (4), the lifting mechanism (4) is used to drive the polishing mechanism (3) to adjust its height, and the lifting mechanism (4) is provided with the polishing mechanism (3); The polishing mechanism (3) comprises a driving motor (301), the output end of the driving motor (301) is fixedly connected to a driving shaft (302), one end of the driving shaft (302) away from the driving motor (301) is fixedly connected to a connecting frame (303), one end of the connecting frame (303) away from the driving shaft (302) is hinged to a seventh hinge seat (308), and the seventh hinge seat (308) is fixedly connected to a polishing disc (309). The interior of the connecting frame (303) is fixedly connected to a No. 2 cylinder (304), the output end of the No. 2 cylinder (304) is fixedly connected to a No. 5 hinge seat (305), the No. 5 hinge seat (305) is hinged to a No. 3 connecting rod (306), the end of the No. 3 connecting rod (306) away from the No. 5 hinge seat (305) is hinged to a No. 6 hinge seat (307), and the No. 6 hinge seat (307) is fixedly connected to the polishing disc (309).

2. A drum gear coupling polishing machine according to claim 1, characterized in that: The fixing mechanism (2) comprises a rotating shaft (201), the rotating shaft (201) is rotatably connected to the workbench (1), the upper end of the rotating shaft (201) is fixedly connected to a support frame (202), the interior of the support frame (202) is fixedly connected to a No. 1 cylinder (203), the output end of the No. 1 cylinder (203) is fixedly connected to a No. 1 hinge seat (204), the No. 1 hinge seat (204) is hinged to a No. 1 connecting rod (205), and the end of the No. 1 connecting rod (205) away from the No. 1 hinge seat (204) is hinged to a No. 2 hinge seat (206). The support frame (202) is provided with a No. 3 hinged seat (209), the outer side of the No. 3 hinged seat (209) is hinged with a No. 2 connecting rod (210), the end of the No. 2 connecting rod (210) away from the No. 3 hinged seat (209) is hinged with a No. 4 hinged seat (211), and the No. 4 hinged seat (211) is fixedly connected to the inner side of the connecting shell (207).

3. The drum gear coupling polishing machine according to claim 1, characterized in that: The lifting mechanism (4) comprises a fixed frame (401), the fixed frame (401) is fixedly connected to the upper end of the workbench (1), a No. 3 air cylinder (402) is fixedly arranged on the fixed frame (401), and the output end of the No. 3 air cylinder (402) is fixedly connected to a fixed plate (403).

4. A drum gear coupling polishing machine according to claim 3, characterized in that: The fixing plate (403) is rotatably connected to the driving shaft (302), and the sixth hinge seat (307) and the polishing disc (309) are eccentrically arranged.

5. The drum gear coupling polishing machine according to claim 2, characterized in that: The first connecting rod (205) and the second connecting rod (210) are both provided in two numbers, and the first connecting rod (205) and the second connecting rod (210) are provided in parallel.

6. The drum gear coupling polishing machine according to claim 2, characterized in that: Two rubber clamping blocks (208) are provided, and the two rubber clamping blocks (208) are provided on both sides of the support frame (202).

7. The drum gear coupling polishing machine according to claim 1, characterized in that: A supporting leg frame (5) is fixedly provided at the lower end of the workbench (1), and four supporting leg frames (5) are provided and are arranged in parallel in pairs.

Citation Information

Patent Citations

  • Shaft coupling burnishing device

    CN206643757U