Integrated pulping and automatic glaze spraying device

Abstract

The utility model discloses an integrated beating automatic glaze spraying device which comprises a box body, a glaze spraying unit, a workpiece unit and a controller, the glaze spraying unit, the workpiece unit and the controller are arranged in the box body, the workpiece unit comprises a turntable assembly and a turntable assembly, the turntable assembly comprises a turntable and a turntable motor, and the turntable assembly is arranged on the turntable and comprises a turntable and a turntable motor. The glaze spraying unit comprises a longitudinal moving assembly, a transverse moving assembly and a spray head assembly, and the spray head assembly comprises a swing arm and a spray head. Through the design that the spray head assembly moving in multiple directions is matched with the rotatable rotary table and the rotary table, multi-angle and accurate automatic glaze spraying operation can be carried out on the celadon green body; meanwhile, a plurality of rotatable cantilevers are designed on the rotary table, a plurality of rotary tables are placed on the rotary table, glaze spraying operation can be conducted on a plurality of celadon blanks at the same time, efficiency is high, and the dust removal unit is arranged in the box body, so that the quality of the working environment can be improved, recycling of glaze is facilitated, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of celadon production, in particular to an integrated pulping and automatic glaze spraying device with uniform celadon glaze layer, high efficiency and low cost. Background Art

[0002] Celadon is a treasure of Chinese celadon firing technology, a kind of porcelain with green glaze on the surface. The formation of celadon color is mainly due to the presence of a certain amount of iron oxide in the body glaze, which is fired in a reducing flame atmosphere. However, some celadons have impure iron content and insufficient reducing atmosphere, so the color is yellow or yellowish brown. Celadon is famous for its fine porcelain, bright and smooth lines, dignified and simple shape, and pure and colorful color. As a traditional celadon handicraft, it is of high quality and beautiful shape, and has high artistic value.

[0003] When making celadon, it is necessary to first select materials, mix ingredients, make blanks, dry, carve and outline, glaze and fire. Glazing is to apply glaze slurry to the completed blank. After firing, a hard and smooth glassy thin layer is formed on the surface of the blank, which increases the mechanical strength, thermal stability and dielectric strength of the celadon, prevents external erosion such as liquids and gases, and improves the aesthetics of the celadon. Existing glazing generally uses manual glazing, which has a simple process and low cost. However, for large and complex products, or the production of batch products, manual glazing has low efficiency, difficult control of the glaze layer, and the glazing quality cannot be kept consistent. If commercially available automatic glaze spraying machines or glaze spraying robots are used, there are shortcomings such as high cost and poor adaptability, which cannot meet the actual needs of the majority of small and medium-sized users. Utility Model Content

[0004] The utility model mainly solves the above-mentioned technical problems and provides an integrated pulping automatic glaze spraying device with uniform glaze layer, high efficiency and low cost.

[0005] In order to solve the above-mentioned technical problems, the utility model mainly adopts the following technical solutions:

[0006] The utility model discloses an integrated beating automatic glaze spraying device, which is used for spraying glaze on the surface of a celadon blank, the device comprises a box body, a glaze spraying unit arranged in the box body, a workpiece unit and a controller, the workpiece unit comprises a turntable assembly and a turntable assembly, the turntable assembly comprises a turntable arranged on the bottom surface of the inner cavity of the box body and a turntable motor driving the turntable to rotate, a plurality of turntable assemblies are arranged on the turntable, the turntable assembly comprises a turntable and a turntable motor driving the turntable to rotate, the celadon blank is fixed on the turntable and rotates with the turntable, the glaze spraying unit comprises a longitudinal movement assembly, a transverse movement assembly and a nozzle assembly, the longitudinal movement assembly comprises a vertical column fixed to the bottom surface of the box body and a longitudinal screw rod fixed on the column, a longitudinal screw rod motor and a longitudinal slide, a longitudinal slide groove is arranged in the center of the surface of the column, the longitudinal screw rod is arranged in the longitudinal slide groove, the longitudinal slide is embedded in the longitudinal slide groove and is connected to the longitudinal screw rod, The screw motor is fixedly arranged on the top of the column and drives the longitudinal screw rod to drive the longitudinal slide to move. The transverse movement assembly includes a crossbeam fixedly arranged on the longitudinal slide and a transverse screw rod placed on the crossbeam, a transverse screw motor and a transverse slide. A transverse slide groove is provided in the center of the surface of the crossbeam. The transverse screw rod is arranged in the transverse slide groove. The transverse slide is embedded in the transverse slide groove and connected with the transverse screw rod. The transverse screw motor is fixedly arranged on the end of the crossbeam and drives the transverse screw rod to drive the transverse slide to move. The nozzle assembly includes a swing arm, a nozzle and a glaze tube. One end of the swing arm is fixedly arranged on the transverse slide, and the other end is suspended and facing the turntable. The nozzle is fixedly arranged at the suspended end of the swing arm. The nozzle on the nozzle faces the celadon blank on the turntable. The glaze tube is connected with the tail of the nozzle, and the other end of the nozzle is externally connected to a glaze spraying pump and a glaze box. The turntable motor, turntable motor, longitudinal screw motor, transverse screw motor and glaze spraying pump are all electrically connected to the controller.

[0007] Utilizing a nozzle assembly that can move in multiple directions, up and down, left and right, and in combination with a rotatable turntable and turntable design, the celadon body can be automatically sprayed with glaze at multiple angles and with high precision, with good glaze spraying quality and high efficiency.

[0008] Preferably, the turntable includes a plurality of radially distributed and evenly spaced cantilevers, the turntable motor is fixedly mounted in the inner cavity of the outer end portion of the cantilever, the turntable is fixedly mounted on the output shaft of the turntable motor and rotates with the output shaft, the above-mentioned celadon blank is placed on the turntable, a plurality of evenly spaced cantilevers are added to the turntable and a turntable is placed at the end of the cantilever, so that glaze spraying operations can be performed on a plurality of celadon blanks at the same time as needed, thereby improving glaze spraying efficiency.

[0009] Preferably, the swing arm is a telescopic structure, and the connection structure between the end of the swing arm and the nozzle is a universal connection structure. The nozzle assembly adopts a telescopic structure and a universal connection structure to adjust the length of the swing arm and the angle of the nozzle, thereby adjusting the distance between the nozzle and the workpiece to improve the quality of glaze spraying.

[0010] Preferably, telescopic protective covers with closed slide grooves are provided at the longitudinal slide groove openings on the upper and lower sides of the longitudinal slide and at the transverse slide groove openings on the left and right sides of the transverse slide to prevent glaze and impurities from entering the slide grooves and affecting the movement of the slide and the rotation of the screw.

[0011] Preferably, the workpiece unit includes a partition assembly, which includes a plurality of partitions corresponding one-to-one to the celadon blanks, adjacent partitions enclose the celadon blank, the outer edges of the partitions extend beyond the outer edges of the celadon blanks, the inner bottom edges of the partitions are fixedly connected to the center of the turntable, the height of the partitions is greater than the height of the celadon blanks, the partitions can separate multiple celadon blanks, and will not affect adjacent celadon blanks when spraying glaze, thereby improving the quality of glaze spraying.

[0012] Preferably, the device also includes a dust removal unit, which includes a suction fan and a wet dust collector. The suction fan is fixed to the side wall or bottom of the box and is connected to the wet dust collector through an exhaust pipe. The suction fan is electrically connected to the controller. The suction fan collects the atomized glaze floating in the inner cavity of the box and discharges it to the wet dust collector for treatment, which can not only improve the quality of the working environment, but also is conducive to the recycling of the glaze and reduce production costs.

[0013] The beneficial effects of the utility model are as follows: the device can carry out multi-angle and precise automatic glaze spraying operations on celadon blanks through a nozzle assembly that can move in multiple directions up, down, left, and right, in conjunction with a rotatable turntable and turntable design, with good glaze spraying quality and high glaze spraying efficiency; at the same time, a plurality of rotatable cantilevers are designed on the turntable and a plurality of turntables are placed, so that a plurality of celadon blanks can be sprayed with glaze at the same time, with a high glaze spraying efficiency; and a dust removal unit is arranged in the box body, which can improve the quality of the working environment, is also beneficial to the recycling of glaze materials, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Figure 2 It is another structural schematic diagram of the utility model.

[0016] In the figure, 1. celadon body, 2. box body, 3. turntable, 4. turntable, 5. column, 6. longitudinal screw, 7. longitudinal screw motor, 8. longitudinal slide, 9. crossbeam, 10. transverse screw, 11. transverse screw motor, 12. transverse slide, 13. transverse slide, 14. swing arm, 15. nozzle, 16. cantilever, 17. partition, 18. suction fan. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0018] Embodiment 1: This embodiment 1 is an integrated beating automatic glaze spraying device, which is used for spraying glaze on the surface of a celadon body 1, such as Figure 1 As shown, the device includes a box body 2, a glaze spraying unit, a workpiece unit, a dust removal unit and a controller placed in the box body, the workpiece unit includes a turntable 3 and a turntable motor for driving the turntable to rotate, the turntable is arranged at the center of the bottom surface of the inner cavity of the box body, and a turntable assembly is arranged on the turntable, wherein the turntable includes three symmetrical and annularly evenly distributed cantilevers 16, the turntable assembly includes a turntable 4 and a turntable motor for driving the turntable to rotate, the turntable motor is installed in the inner cavity at the outer end of the cantilever, the turntable is installed on the output shaft of the turntable motor, and the celadon blank is placed on the turntable and rotates with the turntable Rotation, the above-mentioned glaze spraying unit includes a longitudinal moving component, a lateral moving component and a nozzle component. The above-mentioned longitudinal moving component includes a column 5 installed on the edge of the bottom surface of the box body and a longitudinal screw 6 fixed on the column, a longitudinal screw motor 7 and a longitudinal slide. A longitudinal slide 8 is designed in the center of the column surface. The above-mentioned longitudinal screw is installed in the longitudinal slide. The above-mentioned longitudinal slide is embedded in the longitudinal slide and connected to the longitudinal screw. The longitudinal screw motor is installed on the top of the column and drives the longitudinal screw to drive the longitudinal slide to move up and down. The above-mentioned lateral moving component includes a column installed on the bottom edge of the box body, a longitudinal screw 6 fixed on the column, a longitudinal screw motor 7 and a longitudinal slide. The crossbeam 9 on the longitudinal slide and the cross-threaded rod 10, the cross-threaded rod motor 11 and the cross-threaded slide 12 placed on the cross-threaded rod, the cross-threaded rod surface center is designed with a cross-threaded groove 13, the cross-threaded rod is installed in the cross-threaded groove, the cross-threaded slide is embedded in the cross-threaded groove and connected to the cross-threaded rod, the cross-threaded rod motor is installed at the end of the cross-threaded rod and drives the cross-threaded rod to drive the cross-threaded slide to move left and right, the nozzle assembly includes a swing arm 14, a nozzle 15 and a glaze tube, wherein the swing arm is a telescopic structure, one end of the swing arm is installed on the cross-threaded slide, and the other end is installed on the cross-threaded slide. The end is suspended and faces the center of the turntable, the above-mentioned nozzle is installed at the suspended end of the swing arm, the nozzle on the nozzle faces the celadon body on the turntable, the glaze tube is connected to the tail of the nozzle, the other end of the glaze tube is externally connected to a glaze spray pump and a glaze box, the above-mentioned dust removal unit includes a suction fan 18 and a wet dust collector, wherein the suction fan is installed on the side wall of the box on the other side opposite to the glaze spray unit, the suction fan is connected to the wet dust collector through an exhaust pipe, the above-mentioned turntable motor, turntable motor, longitudinal screw motor, transverse screw motor, glaze spray pump and suction fan are all electrically connected to the above-mentioned controller.

[0019] When in use, place the celadon body on the turntable, turn on the turntable motor to rotate one of the cantilevers to the corresponding glaze spraying position, turn on the longitudinal screw motor and the transverse screw motor, adjust the transverse slide to the corresponding position, then adjust the swing arm length and the nozzle angle to aim the nozzle at the celadon body, turn on the turntable motor to rotate the celadon body, turn on the glaze spraying pump, and the glaze slurry pre-mixed in the glaze box is atomized and sprayed from the nozzle through the glaze spraying pump and the glaze tube, and the celadon body rotating on the turntable is glazed. The controller adjusts the up and down and left and right positions of the nozzle through the longitudinal screw motor and the transverse screw motor according to the glaze spraying process requirements, and combines the rapidly rotating turntable to spray glaze on the surface of the celadon body in all directions. When the glaze spraying operation is completed, the controller controls the nozzle to move away, and controls the turntable motor to rotate, rotates the turntable on the other side to the glaze spraying position, re-moves the nozzle position, and glazes another celadon body.

[0020] During the glaze spraying operation, the suction fan is always turned on to form a slight negative pressure state in the box, and the atomized glaze floating in the box is sent to the wet dust collector through the exhaust pipe for spray recovery, which not only improves the air quality of the production environment, but also reduces production costs.

[0021] Embodiment 2: This embodiment 2 is an integrated beating automatic glaze spraying device, such as Figure 2 As shown, the workpiece unit further includes a partition assembly, which includes three partitions 17 corresponding to the celadon blanks one by one, adjacent partitions enclose the corresponding celadon blanks, the outer edges of the partitions extend beyond the outer edges of the celadon blanks, the inner bottom edges of the partitions are fixedly connected to the center of the turntable, and the height of the partitions is greater than the height of the celadon blanks. The partitions separate the three celadon blanks, which will not affect each other during the glaze spraying operation, thereby improving the glaze spraying quality. The other parts of this embodiment 2 are similar to the corresponding parts of embodiment 1 and will not be repeated herein.

[0022] In the description of the present utility model, technical terms such as "upper", "lower", "front", "back", "left", "right", "longitudinal", "horizontal", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing and understanding the technical scheme of the present utility model. The above description does not limit the present utility model, and the present utility model is not limited to the examples described above. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present utility model should be deemed to be within the scope of protection of the present utility model.

Claims

1. An integrated beating automatic glaze spraying device, used for spraying glaze on the surface of a celadon body (1), characterized in that: The device comprises a box body (2), a glaze spraying unit arranged in the box body, a workpiece unit and a controller, the workpiece unit comprises a turntable assembly and a turntable assembly, the turntable assembly comprises a turntable (3) arranged on the bottom surface of the box body cavity and a turntable motor for driving the turntable to rotate, a plurality of turntable assemblies are arranged on the turntable, the turntable assembly comprises a turntable (4) and a turntable motor for driving the turntable to rotate, the above-mentioned celadon blank is fixed on the turntable and rotates with the turntable, the glaze spraying unit comprises a longitudinal movement assembly, a transverse movement assembly and a nozzle assembly, the longitudinal movement assembly comprises a column (5) vertically fixed to the bottom surface of the box body and a longitudinal screw rod (6) fixed on the column, a longitudinal screw rod motor (7) and a longitudinal slide, a longitudinal slide groove (8) is arranged in the center of the surface of the column, the longitudinal screw rod is arranged in the longitudinal slide groove, the longitudinal slide is embedded in the longitudinal slide groove and connected to the longitudinal screw rod, the longitudinal screw rod motor is fixed on the top of the column and drives the longitudinal screw rod to drive The longitudinal slide moves, and the transverse movement component includes a crossbeam (9) fixedly mounted on the longitudinal slide and a transverse screw (10) placed on the crossbeam, a transverse screw motor (11) and a transverse slide (12). A transverse groove (13) is provided in the center of the surface of the crossbeam, and the transverse screw is arranged in the transverse groove. The transverse slide is embedded in the transverse groove and connected to the transverse screw. The transverse screw motor is fixedly mounted at the end of the crossbeam and drives the transverse screw to drive the transverse slide to move. The nozzle assembly includes a swing arm (14), a nozzle (15) and a glaze tube. One end of the swing arm is fixedly mounted on the transverse slide, and the other end is suspended and facing the turntable. The nozzle is fixedly mounted at the suspended end of the swing arm. The nozzle on the nozzle faces the celadon body on the turntable. The glaze tube is connected to the tail of the nozzle, and the other end is externally connected to a glaze spray pump and a glaze box. The turntable motor, turntable motor, longitudinal screw motor, transverse screw motor and glaze spray pump are all electrically connected to the controller.

2. The integrated beating automatic glaze spraying device according to claim 1 is characterized in that: The turntable (3) comprises a plurality of radially and evenly distributed cantilevers (16), the turntable motor is fixedly mounted in the inner cavity of the outer end of the cantilever, the turntable (4) is fixedly mounted on the output shaft of the turntable motor and rotates with the output shaft, and the celadon blank (1) is placed on the turntable.

3. The integrated beating automatic glaze spraying device according to claim 1 is characterized in that: The swing arm (14) is a telescopic structure, and the connection structure between the end of the swing arm and the spray head (15) is a universal connection structure.

4. The integrated beating automatic glaze spraying device according to claim 1, 2 or 3, characterized in that: Telescopic protective covers for closing the slide grooves are provided at the notches of the longitudinal slide grooves (8) located on the upper and lower sides of the longitudinal slide platform and at the notches of the transverse slide grooves (13) located on the left and right sides of the transverse slide platform (12).

5. The integrated beating automatic glaze spraying device according to claim 1 is characterized in that: The workpiece unit includes a partition assembly, which includes a plurality of partitions (17) corresponding one to one with the celadon blank (1), adjacent partitions enclosing the celadon blank, the outer edges of the partitions exceeding the outer edges of the celadon blank, the inner bottom edges of the partitions being fixedly connected to the center of the turntable, and the height of the partitions being greater than the height of the celadon blank.

6. The integrated beating automatic glaze spraying device according to claim 1 is characterized in that: The device comprises a dust removal unit, which comprises a suction fan (18) and a wet dust collector. The suction fan is fixedly mounted on the side wall or bottom surface of the box body and communicates with the wet dust collector through an exhaust pipe. The suction fan is electrically connected to the controller.

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