Napping machine with uniform tension function

By designing a wool puller with uniform tension function, the tension of the wool puller is adjusted by using the cylinder, PLC controller and stepper motor, and cleaning debris through the rotary rod and vent pipe, the debris problem and difficulty of tensile adjustment when the existing wool puller is pulled on concrete prefabricated boards is solved, achieving a more uniform and efficient wool pulling process.

CN222858357UActive Publication Date: 2025-05-13ZHENGZHOU YUANDONG MACHINERY MFG
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Patent Information

Application Number
CN202421781160.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-13
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

When existing woven-pull machines perform woven-pull processing on concrete prefabricated boards, they are prone to debris problems and lack structures for adjusting tension, making it difficult to adapt to the needs of different hardness and woven-pull depths.

Method used

A wool puller with uniform tension function is designed. The height of the workbench is adjusted through the cylinder. The PLC controller and the pulse controller cooperate with the stepper motor to adjust the tension of the wool puller so that it can carve a mark of appropriate depth on the concrete prefabricated plate. At the same time, through the cooperation of the rotary rod and the vent pipe, the debris on the concrete prefabricated plate is cleaned with airflow.

Benefits of technology

It achieves uniform woven matte finishing of concrete prefabricated plates, avoids debris pauses and blockages, improves the smoothness of the matte finishing process and the convenience of cleaning, and is suitable for concrete prefabricated plates of different hardness and matte finishing depths.

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Abstract

The utility model discloses a napping machine with a uniform tension function, which belongs to the field of napping machines and comprises a bottom plate, a worktable movably mounted on the bottom plate, a mounting plate fixedly connected above the worktable, an air cylinder fixedly connected onto the bottom plate, an output shaft of the air cylinder fixedly connected with the worktable, and a concrete precast slab placed on the worktable. The height of the workbench is movably changed through the air cylinder, so that the height of the concrete prefabricated slab is convenient to adjust, the nick depth of napping is convenient to adjust, the connecting frame and the napping piece are pulled by proper pulling force by controlling the output torque of the stepping motor, the connecting frame and the napping piece move uniformly in the napping process, and the napping effect is improved. When the roughening cutter cuts the concrete precast slab, the roughening cutter is smooth and has no blocking feeling, and when the rotating rod is grabbed to a proper position and the concrete precast slab is moved out of the workbench, the rotating rod penetrates through the lower portion of the ventilation pipe, so that chippings on the ventilation pipe are blown and swept by airflow, and the roughened concrete precast slab is more convenient to sweep.
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Description

Technical Field

[0001] The utility model relates to the field of napping machines, in particular to a napping machine with a uniform pulling force function. Background Art

[0002] During the construction process, when pouring concrete foundations, walls or floor slabs, a roughening board or a roughening machine is often used to roughen the concrete surface. The roughening board or the roughening machine will scrape horizontal and vertical grooves on the concrete surface, so that the concrete surface presents special textures. After such treatment, the textures on the concrete surface can increase the roughness of the concrete surface, make the concrete surface more compact, and enhance the bearing capacity of the concrete. In the prior art, a Chinese utility model type with a public document number of CN209425753U discloses a concrete component surface roughening machine, which converts the telescopic movement of the telescopic device into the swing of the rotating frame, has a simple structure and low maintenance cost;

[0003] However, when the concrete precast panels are roughened, debris is likely to appear on the surface of the precast panels after the roughening. The utility model does not have a corresponding device for cleaning the debris. In addition, when different concrete precast panels are roughened, the hardness and roughening depth of the precast panels are uncertain. This requires the roughening knife to be able to flexibly adjust the tension so as to facilitate pulling out suitable notches on various precast panels. However, in the comparative document, there is a lack of a structure for adjusting the tension, so improvement is needed. Utility Model Content

[0004] The main purpose of the utility model is to provide a napping machine with a uniform pulling force function, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The roughing machine with uniform pulling force function comprises a base plate, a workbench is movably installed on the base plate, a mounting plate is fixedly connected to the upper position of the workbench, a cylinder is fixedly connected to the base plate, and the output shaft of the cylinder is fixedly connected to the workbench, a sliding rod is fixedly connected to one side position of the mounting plate, a screw is movably installed at the other side position of the mounting plate, a stepping motor is fixedly connected to the mounting plate, a pulse controller is fixedly connected to the mounting plate at a side position of the stepping motor, a PLC controller is fixedly connected to the mounting plate at a side position of the pulse controller, a No. 1 moving block is movably installed on the sliding rod, a No. 2 moving block is movably installed on the screw, a connecting frame is fixedly connected to the lower ends of the No. 1 and No. 2 moving blocks, a roughing sheet is fixedly connected in the connecting frame, a ventilation pipe is movably installed at one side position of the workbench, the ventilation pipe is movably installed in a connecting ring, and a rotating rod is fixedly connected to the bottom surface of the connecting ring.

[0007] Preferably, a support column is fixedly connected to the base plate, and the mounting plate is fixedly connected to the upper end of the support column.

[0008] Preferably, two slide grooves are provided on the mounting plate, and the No. 1 moving block and the No. 2 moving block are movably installed in the slide grooves. A through hole is provided on the No. 1 moving block at a position corresponding to the slide rod, and a screw hole is provided on the No. 2 moving block at a position corresponding to the screw rod.

[0009] Preferably, the mounting plate is fixedly connected with connecting plates at positions on both sides of the slide groove, the two ends of the slide rod are fixedly connected to the connecting plates, the rod bodies on both sides of the screw rod are movably installed with the connecting plates through rotating shafts, and the output shaft of the stepper motor is fixedly connected to one end of the screw rod.

[0010] Preferably, a support plate is fixedly connected to one side of the workbench, the rotating rod is movably installed with the support plate through a damping bearing, a filling rubber ring is fixedly connected to the connecting ring, the ventilation pipe is movably installed in the filling rubber ring, and a plurality of air jets are provided on the ventilation pipe.

[0011] Preferably, a blower is fixedly connected to the workbench, and the blower is fixedly connected to one end of the ventilation pipe through a hose.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the utility model, the concrete precast panel is placed on the workbench, and the height of the precast panel is adjusted by the cylinder, so as to adjust the depth of the notch, and then according to the different hardness of the precast panel, the PLC controller controls the pulse signal device to control the output current signal of the stepper motor, so that the output torque of the stepper motor is changed, and the connecting frame and the roughening sheet are pulled by appropriate pulling force, so that the roughening sheet moves more smoothly during the roughening process, avoiding the movement from being paused or blocked;

[0014] In the utility model, the rotating rod is moved sideways, and when the concrete precast panel is moved out of the workbench, air flow is blown into the vent pipe and ejected through the air jet port to blow the concrete precast panel, so that debris thereon is easy to clean and the use is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure on the mounting plate of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the bottom surface of the mounting plate of the utility model;

[0018] Figure 4It is a structural schematic diagram of the ventilation pipe of the utility model.

[0019] In the figure: 1. Base plate; 2. Workbench; 3. Cylinder; 4. Support column; 5. Mounting plate; 6. Slide rod; 7. Screw rod; 8. Slide groove; 9. Connecting plate; 10. Rotating shaft; 11. Stepping motor; 12. Pulse controller; 13. PLC controller; 14. Moving block No. 1; 15. Moving block No. 2; 16. Connecting frame; 17. Roughening sheet; 18. Support plate; 19. Damping bearing; 20. Rotating rod; 21. Connecting ring; 22. Filling rubber ring; 23. Ventilation pipe; 24. Jet nozzle; 25. Hose; 26. Blower. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1 , Figure 2 and Figure 3As shown, the roughing machine with the function of uniform pulling force comprises a base plate 1, a workbench 2 is movably mounted on the base plate 1, a mounting plate 5 is fixedly connected to the upper position of the workbench 2, a cylinder 3 is fixedly connected to the base plate 1, and the output shaft of the cylinder 3 is fixedly connected to the workbench 2, a sliding rod 6 is fixedly connected to one side of the mounting plate 5, a screw rod 7 is movably mounted on the other side of the mounting plate 5, a stepping motor 11 is fixedly connected to the mounting plate 5, a pulse controller 12 is fixedly connected to the mounting plate 5 at a side position of the stepping motor 11, a PLC controller 13 is fixedly connected to the mounting plate 5 at a side position of the pulse controller 12, a moving block No. 14 is movably mounted on the sliding rod 6, a moving block No. 2 is movably mounted on the screw rod 7, a connecting frame 16 is fixedly connected to the lower ends of the moving blocks No. 14 and No. 2, 15, a roughing sheet 17 is fixedly connected in the connecting frame 16, a supporting column 4 is fixedly connected to the base plate 1, the mounting plate 5 is fixedly connected to the upper end of the supporting column 4, and two sliding blocks are provided on the mounting plate 5 The two ends of the sliding rod 6 are fixedly connected with the connecting plate 9, and the rod bodies on both sides of the screw 7 are movably installed with the connecting plate 9 through the rotating shaft 10. The output shaft of the stepper motor 11 is fixedly connected with one end of the screw 7, and the output shaft of the cylinder 3 pushes the workbench 2 to move upward, so as to flexibly adjust the height of the workbench 2, so that the roughening sheet 17 is convenient for carving a groove of suitable depth on the concrete precast board, and then by controlling the output torque of the stepper motor 11, the screw 7 is subjected to different rotational forces to rotate, so that the connecting frame 16 and the roughening sheet 17 are moved, and the output torque adjusted according to the actual hardness of the concrete precast board and the depth of the groove makes the connecting frame 16 and the roughening sheet 17 more evenly stressed and move more smoothly.

[0022] like Figure 1 and Figure 4As shown, a vent pipe 23 is movably installed at one side of the workbench 2, and the vent pipe 23 is movably installed in the connecting ring 21. A rotating rod 20 is fixedly connected to the bottom of the connecting ring 21. A support plate 18 is fixedly connected to one side of the workbench 2. The rotating rod 20 is movably installed with the support plate 18 through a damping bearing 19. A filling rubber ring 22 is fixedly connected in the connecting ring 21. The vent pipe 23 is movably installed in the filling rubber ring 22. A plurality of air jets 24 are provided on the vent pipe 23. A blower 26 is fixedly connected to the workbench 2. The blower 26 is fixedly connected to one end of the vent pipe 23 through a hose 25. The rotating rod 20 rotates on the support plate 18 through the damping bearing 19. When the vent pipe 23 rotates to a suitable position, the blower 26 is started to allow air flow to enter the vent pipe 23, and air flow is ejected through the air jet 24 to blow the concrete precast slab, so that the debris generated after roughening is easy to clean.

[0023] It should be noted that the utility model is a roughening machine with a uniform pulling force function. The concrete precast panel is placed on the workbench 2, and the cylinder 3 is started. The output shaft of the cylinder 3 pushes the workbench 2 to move upward, so that the height of the workbench 2 can be adjusted flexibly, so that the roughening sheet 17 can easily carve a groove of appropriate depth on the concrete precast panel. When the workbench 2 moves to a suitable position, the PLC controller 13, the pulse controller 12 and the stepper motor 11 are started, so that the PLC controller 13 outputs a signal to the pulse controller 12, and the pulse controller 12 controls the current signal input to the stepper motor 11, so that the output torque of the stepper motor 11 changes, thereby generating different sizes of rotational forces on the screw 7. The screw 7 rotates, so that the number one movement Block 14 and No. 2 moving block 15 move, and a connecting frame 16 and a roughening sheet 17 are fixedly connected below the No. 1 moving block 14 and the No. 2 moving block 15. By controlling the output torque of the stepper motor 11, the roughening sheet 17 is pushed by a suitable pulling force, and the roughening sheet 17 is smoother and less prone to blockage when scratching the surface of the concrete precast panel, so that the roughening sheet 17 is evenly stressed and moves smoothly. After the roughening sheet 17 finishes roughening, the workbench 2 is reset downward, and the concrete precast panel is pushed sideways. The blower 26 blows air into the vent pipe 23 through the hose 25, and the air flow is ejected downward through the jet port 24 of the vent pipe 23 to blow the concrete precast panel, making it more convenient to clean the debris on the concrete precast panel.

[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. It is only a preferred embodiment of the utility model, and its description is more specific and detailed, but it cannot be understood as limiting the scope of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The embodiments can be changed, modified, replaced and deformed without departing from the principle and purpose of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A roughing machine with a uniform pulling force function, comprising a base plate (1), a workbench (2) movably mounted on the base plate (1), a mounting plate (5) fixedly connected to the upper position of the workbench (2), characterized in that: The base plate (1) is fixedly connected to a cylinder (3), and the output shaft of the cylinder (3) is fixedly connected to the workbench (2); a slide bar (6) is fixedly connected to one side of the mounting plate (5); a screw rod (7) is movably installed on the other side of the mounting plate (5); a stepper motor (11) is fixedly connected to the mounting plate (5); a pulse controller (12) is fixedly connected to the mounting plate (5) at a side position of the stepper motor (11); a PLC controller (12) is fixedly connected to the mounting plate (5) at a side position of the pulse controller (12); A control device (13), a first moving block (14) is movably mounted on the sliding rod (6), a second moving block (15) is movably mounted on the screw rod (7), the lower ends of the first moving block (14) and the second moving block (15) are fixedly connected with a connecting frame (16), a roughening sheet (17) is fixedly connected inside the connecting frame (16), a ventilation pipe (23) is movably mounted on one side of the workbench (2), the ventilation pipe (23) is movably mounted inside a connecting ring (21), and a rotating rod (20) is fixedly connected to the bottom surface of the connecting ring (21).

2. The napping machine with uniform pulling force according to claim 1, characterized in that: A support column (4) is fixedly connected to the base plate (1), and the mounting plate (5) is fixedly connected to the upper end of the support column (4).

3. The napping machine with uniform pulling force according to claim 2, characterized in that: The mounting plate (5) is provided with two slide grooves (8), the first moving block (14) and the second moving block (15) are movably mounted in the slide grooves (8), the first moving block (14) is provided with a through hole at a position corresponding to the slide rod (6), and the second moving block (15) is provided with a screw hole at a position corresponding to the screw rod (7).

4. The napping machine with uniform pulling force according to claim 3, characterized in that: The mounting plate (5) is fixedly connected to a connecting plate (9) at positions on both sides of the slide groove (8); both ends of the slide rod (6) are fixedly connected to the connecting plate (9); the rod bodies on both sides of the screw rod (7) are movably mounted on the connecting plate (9) via a rotating shaft (10); and the output shaft of the stepping motor (11) is fixedly connected to one end of the screw rod (7).

5. The napping machine with uniform pulling force according to claim 4, characterized in that: A support plate (18) is fixedly connected to one side of the workbench (2); the rotating rod (20) is movably mounted on the support plate (18) via a damping bearing (19); a filling rubber ring (22) is fixedly connected inside the connecting ring (21); the vent pipe (23) is movably mounted inside the filling rubber ring (22); and a plurality of air jets (24) are provided on the vent pipe (23).

6. The napping machine with uniform pulling force according to claim 5, characterized in that: A blower (26) is fixedly connected to the workbench (2), and the blower (26) is fixedly connected to one end of the ventilation pipe (23) through a hose (25).

Citation Information

Patent Citations

  • Concrete member surface napping machine

    CN209425753U