Soft porcelain forming device

By designing a soft porcelain forming device that includes reverse synchronous cutting shaft, slide chute, moving rod and suction assembly, the problem of not being able to automatically separate soft porcelain and remove waste after forming is solved, automatic separation and efficient removal are achieved, and production efficiency and safety are improved.

CN222858361UActive Publication Date: 2025-05-13HENAN B R D NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421600879.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-13
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing soft porcelain forming devices cannot automatically separate soft porcelain and remove waste after forming, resulting in workers needing manual separation and removal, affecting production efficiency and safety.

Method used

A soft porcelain forming device is designed, including a cutting shaft, a slide chute, a moving rod, a suction assembly, a slider, a drive plate, a drive groove and a drive pin that rotates in reverse synchronously. Through the synergy of these components, the automatic separation of the soft porcelain and the removal of waste are achieved.

Benefits of technology

Automatic separation of soft porcelain and efficient removal of waste are achieved, reducing the demand for manual operation and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soft porcelain forming device which effectively solves the problem that after forming, soft porcelain cannot be separated and waste cannot be removed at the same time. Comprising a base, a forming machine is fixedly connected to the upper portion of the base, two vertically-symmetrical cutting shafts are arranged on the left side of the forming machine, the two cutting shafts rotate synchronously in the opposite directions, and inverted-U-shaped sliding grooves are formed in the front side and the rear side of the interior of the forming machine correspondingly; a plurality of suction assemblies evenly distributed in the front-back direction of the movable rod are fixedly connected to the movable rod. Through the arrangement of the sliding groove, the moving rod, the suction assembly, the sliding block, the driving plate, the driving groove and the driving pin, the moving rod can be driven by movement of the driving plate to move left and right, and meanwhile after the moving rod moves to a proper position, the moving rod descends to suck and separate the cut flexible tiles through the suction assembly; and meanwhile, the soft porcelain and the waste materials enter different conveying belts to be conveyed in a split-flow mode, and meanwhile the purpose of removing the waste materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of soft porcelain production and molding, in particular to a soft porcelain molding device. Background Art

[0002] A soft porcelain molding device is a device used to manufacture ceramic products. Through a specific process, ceramic powder or mixture is molded and sintered to form a finished product. This device usually includes components such as a molding mold, a molding machine, and a sintering furnace. However, the existing soft porcelain is still stuck together after molding and cutting, and it is necessary to manually separate the soft porcelain and remove the scraps. During this process, workers cannot rest and can only take turns to rest. Otherwise, it is easy to cause accumulation, affecting the subsequent production of the product. Therefore, a molding machine is needed to replace workers to complete the soft porcelain separation and waste removal. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a soft porcelain molding device, which effectively solves the problem that the soft porcelain cannot be separated and the waste cannot be removed after molding.

[0004] The technical solution is as follows: the utility model comprises a base, a forming machine is fixedly connected above the base, two cutting shafts symmetrical up and down are arranged on the left side of the forming machine, the two cutting shafts rotate synchronously in opposite directions, inverted U-shaped slide grooves are respectively provided on the front and rear sides of the forming machine, a movable moving rod is provided in the forming machine, a plurality of suction components evenly distributed along the front and rear directions of the moving rod are fixedly connected to the moving rod, sliders located in the slide grooves on the corresponding sides are respectively fixedly connected on the front and rear sides of the moving rod, two front and rear opposite driving plates are slidably connected in the forming machine, an inverted V-shaped driving groove is provided on the driving plate, and a driving pin which can be inserted into the driving groove on the corresponding side is fixedly connected to the outer wall of the slider.

[0005] The forming machine is provided with two conveyor belts on the left and right sides of the cutting shaft which are opposite to each other and located at the lower side, and transmission shafts are respectively provided on the left and right sides of the conveyor belts, and the front ends of the two adjacent transmission shafts are respectively fixedly connected with pulley one, and the front ends of the two cutting shafts are respectively fixedly connected with pulley two, and the front end of the forming machine is fixedly connected with pulley three, and the two pulley one, the two pulley two and the pulley three are connected through belt one transmission, and the two pulley one, the lower pulley two and the pulley three are all in contact with the inner side of belt one, and the upper pulley two is in contact with the outer side of belt one.

[0006] There are two front and rear turntables connected for rotation in the forming machine. The turntables are hinged to the driving plates on the corresponding sides via connecting rods. A rotating shaft is fixedly connected to the middle of the turntables, and a bevel gear is fixedly connected to the front end of the rotating shaft on the front side. A support plate is fixedly connected to the front end of the forming machine, and a driving motor is fixedly connected to the support plate. A helical gear is fixedly connected to the output end of the driving motor, and the helical gear is meshed with the bevel gear.

[0007] The front and rear sides of the upper cutting shaft are respectively fixedly connected with rotating wheels, and the rotating wheels are transmission-connected to the rotating shaft on the corresponding side via belt 2.

[0008] The suction assembly includes a sleeve rod, which is fixedly connected to the moving rod. A lifting rod is slidably connected inside the sleeve rod. A return spring located between the sleeve rod and the lifting rod is arranged inside the lifting rod. A suction cup is fixedly connected to the lower end of the lifting rod.

[0009] Two pressing plates located on the upper side of the conveyor belt on the right side are fixedly connected in the molding machine, and the suction cup can be moved between the two pressing plates.

[0010] The right side of the forming machine is provided with a diverter belt located above the conveyor belt on the right side, and the right side of the diverter belt is connected to the conveyor belt on the right side through belt three.

[0011] The utility model can utilize the movement of the driving plate to drive the moving rod to move left and right by arranging a slide groove, a moving rod, a suction component, a slider, a driving plate, a driving groove and a driving pin. After moving to a suitable position, the moving rod is lowered and the divided soft ceramic tiles are sucked and separated by the suction component. The soft ceramic tiles can be separated and the waste materials can enter different conveyor belts for diversion and transmission, thereby achieving the purpose of removing the waste materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the main axonometric drawing of the utility model.

[0013] Figure 2 It is a partially cutaway front view schematic diagram of the utility model.

[0014] Figure 3 It is a full cutaway front view schematic diagram of the utility model.

[0015] Figure 4 It is a left view schematic diagram of removing the molding machine in the utility model.

[0016] Figure 5 It is a main schematic view of the cutting shaft in the utility model.

[0017] Figure 6 It is a right side schematic diagram of the moving rod in the utility model.

[0018] Figure 7 This utility model Figure 3 A is an enlarged view of the middle image.

[0019] In the figure: 1. base; 2. forming machine; 3. cutting shaft; 4. slide; 5. moving rod; 6. suction assembly; 7. slider; 8. driving plate; 9. driving groove; 10. driving pin; 11. conveyor belt; 12. transmission shaft; 13. pulley one; 14. pulley two; 15. pulley three; 16. belt one; 17. turntable; 18. rotating shaft; 19. bevel gear; 20. driving motor; 21. bevel gear; 22. rotating wheel; 23. belt two; 24. sleeve rod; 25. lifting rod; 26. suction cup; 27. pressure plate; 28. diverter belt; 29. ​​belt three; 30. connecting rod. DETAILED DESCRIPTION

[0020] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0021] Depend on Figures 1 to 7 It is given, including a base 1, a forming machine 2 is fixedly connected to the top of the base 1, two cutting shafts 3 symmetrically arranged on the left side of the forming machine 2, the two cutting shafts 3 rotate synchronously in opposite directions, an inverted U-shaped slide groove 4 is respectively opened on the front and rear sides of the inside of the forming machine 2, a movable moving rod 5 is provided in the forming machine 2, a plurality of suction components 6 evenly distributed along the front and rear directions are fixedly connected to the moving rod 5, and sliders 7 located in the corresponding side slide grooves 4 are respectively fixedly connected to the front and rear sides of the moving rod 5, two front and rear opposite driving plates 8 are slidably connected in the forming machine 2, an inverted V-shaped driving groove 9 is opened on the driving plate 8, and a driving pin 10 that can be inserted into the corresponding side driving groove 9 is fixedly connected to the outer wall of the slider 7.

[0022] like Figures 1 to 7 As shown, two cutting shafts 3 rotating synchronously in opposite directions are provided to cut soft ceramic sheets into soft ceramic tiles of the same specification, so as to facilitate the subsequent separation of soft ceramic tiles. The slide 4, the moving rod 5, the suction assembly 6, the slider 7, the driving plate 8, the driving groove 9 and the driving pin 10 can be provided to drive the moving rod 5 to move left and right by the movement of the driving plate 8. At the same time, after moving to a suitable position, the soft ceramic tiles are sucked and separated by the suction assembly 6, so that the soft ceramic separation can be realized and the waste enters different conveyor belts for diversion and transmission, so as to achieve the purpose of removing the waste. The slide 4 is divided into three parts, from left to right, the first part is a vertical grabbing groove, the second part is a horizontal moving groove, and the third part is a vertical lowering groove. The length of the grabbing groove is greater than the lowering groove, which can ensure that the suction cup 26 is lifted to the diversion belt 28 after sucking the soft ceramic. The driving groove 9 is divided into two parts, the first part is a short lifting groove and the second part is a long lifting groove. The vertical height of the short lifting groove is the same as the vertical height of the lowering groove, and the vertical height of the long lifting groove is the same as the vertical height of the grabbing groove.

[0023] The forming machine 2 is provided with two conveyor belts 11 on the left and right sides of the cutting shaft 3 which are opposite to each other and located at the lower side. Transmission shafts 12 are respectively provided on the left and right sides of the conveyor belt 11. The front ends of the two adjacent transmission shafts 12 are respectively fixedly connected with pulleys 13. The front ends of the two cutting shafts 3 are respectively fixedly connected with pulleys 2 14. The front end of the forming machine 2 is fixedly connected with pulleys 3 15. The two pulleys 13, the two pulleys 2 14 and the pulley 3 15 are connected via a belt 16. The two pulleys 13, the lower pulley 2 14 and the pulley 3 15 are all in contact with the inner side of the belt 16, and the upper pulley 2 14 is in contact with the outer side of the belt 16.

[0024] like Figures 1 to 5 As shown, the conveyor belt 11, the transmission shaft 12, the pulley 13, the pulley 2 14, the pulley 3 15 and the belt 1 16 are arranged. The belt 1 16 can be used to realize the synchronous rotation of the two conveyor belts 11 and the cutting shaft 3. At the same time, the two pulleys 2 14 are respectively located on the inner and outer sides of the belt 1 16 to realize reverse synchronous rotation, thereby achieving the cutting of the soft ceramic sheet.

[0025] The molding machine 2 is rotatably connected with two front and rear opposite turntables 17, the turntable 17 is hinged to the driving plate 8 on its corresponding side through a connecting rod 30, a rotating shaft 18 is fixedly connected to the middle of the turntable 17, and a bevel gear 19 is fixedly connected to the front end of the rotating shaft 18 on the front side, and a support plate is fixedly connected to the front end of the molding machine 2, and a driving motor 20 is fixedly connected to the support plate, and a helical gear 21 is fixedly connected to the output end of the driving motor 20, and the helical gear 21 is meshed with the bevel gear 19.

[0026] like Figures 2 to 4 As shown, a turntable 17, a connecting rod 30, a rotating shaft 18, a bevel gear 19, a support plate, a driving motor 20 and a helical gear 21 are provided. The driving motor 20 can drive the turntable 17 to rotate through the bevel gear 19 and the helical gear 21, and then the rotation of the turntable 17 can drive the driving plate 8 to move left and right through the connecting rod 30, thereby realizing the movement of the movable rod 5.

[0027] The front and rear sides of the upper cutting shaft 3 are respectively fixedly connected with rotating wheels 22, and the rotating wheels 22 are transmission-connected to the rotating shaft 18 on the corresponding side via a second belt 23.

[0028] like Figure 1 to Figure 2 As shown, a rotating wheel 22, a rotating shaft 18 and a belt 23 are provided so that the belt 23 can synchronize the rotation of the conveyor belt 11, the rotation of the cutting shaft 3 and the movement of the moving rod 5, thereby reducing the power source and the cost.

[0029] The suction assembly 6 includes a sleeve rod 24, which is fixedly connected to the moving rod 5. A lifting rod 25 is slidably connected inside the sleeve rod 24. A return spring is provided inside the lifting rod 25 and is located between the sleeve rod 24 and the lifting rod 25. A suction cup 26 is fixedly connected to the lower end of the lifting rod 25.

[0030] like Figures 2 to 7 As shown, a sleeve rod 24, a lifting rod 25, a reset spring and a suction cup 26 are provided to ensure that the suction cup 26 can contact the surface of the soft tile, and at the same time can prevent the suction cup 26 from pressing and damaging the soft tile, thereby reducing the impact on the production quality of the soft tile. At the same time, the suction cup 26 is connected to an external air pump to control the suction and cancellation of the suction cup 26.

[0031] Two pressing plates 27 located on the upper side of the right conveyor belt 11 are fixedly connected inside the molding machine 2 , and the suction cup 26 can be moved between the two pressing plates 27 .

[0032] like Figures 2 to 3 As shown, setting a pressure plate 27 can achieve the purpose of separating soft porcelain. The pressure plate 27 can ensure that when the adsorption component adsorbs the soft porcelain, the waste and the soft porcelain on the left side will not rise with it, ensuring that the soft porcelain can be separated normally. A cutting rope can be set between the two pressure plates 27. The number of cutting ropes is the same as the cutting partitions on the cutting shaft 3. At the same time, the position is located between the two soft ceramic tiles after cutting. Such a setting can ensure that the soft ceramic tiles are completely separated and avoid adhesion.

[0033] The right side of the molding machine 2 is provided with a diverter belt 28 located above the conveyor belt 11 on the right side, and the right side of the diverter belt 28 is transmission-connected to the conveyor belt 11 on the right side via a belt three 29 .

[0034] like Figures 1 to 4 As shown, the diverter belt 28 and the belt three 29 are provided so that the belt three 29 can be used to drive the diverter belt 28 and the conveyor belt 11 to rotate synchronously, thereby achieving the purpose of transporting soft tiles.

[0035] When the utility model is in use, the soft ceramic sheet is shaped in the molding machine 2, and after it becomes a soft ceramic sheet, the driving motor 20 is started, and the driving motor 20 drives the rotating shaft 18 to rotate through the action of the bevel gear 19 and the helical gear 21, and then drives the rotating wheel 22 to rotate, and the rotating wheel 22 drives the two cutting shafts 3 and the conveyor belts 11 on the left and right sides to start synchronously, and the soft ceramic sheet is transported to the cutting shaft 3 by the conveyor belt 11 on the left side and cut by the cutting shaft 3, and after the cutting is completed, there will still be adhesion and waste;

[0036] Then the conveyor belt 11 on the right continues to drive the cut soft tiles and scraps to move to the right. At this time, the rotating shaft 18 drives the turntable 17 to rotate, and the turntable 17 drives the driving plate 8 to move to the left through the connecting rod 30. The driving plate 8 drives the moving rod 5 to move upward in the slide groove 4 through the driving pin 10, and then moves to the left to the left end limit position and then begins to descend. The soft tiles between the two pressure plates 27 are adsorbed by the suction cup 26, and then rise to the upper end limit position, move to the right to above the diverter plate, and then descend to place the soft tiles on the diverter plate for transmission. The remaining scraps are sent out from the conveyor belt 11 on the lower side. All soft tiles can be separated by this analogy without manual operation.

[0037] In the present invention, the molding machine 2 and the driving motor 20 are both prior art and will not be described in detail herein.

[0038] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A soft porcelain molding device, comprising a base (1), characterized in that: A molding machine (2) is fixedly connected above the base (1). Two cutting shafts (3) symmetrically arranged in the upper and lower sides of the molding machine (2) are arranged on the left side. The two cutting shafts (3) rotate synchronously in opposite directions. Inverted U-shaped slide grooves (4) are respectively opened on the front and rear sides of the molding machine (2). A movable moving rod (5) is arranged inside the molding machine (2). A plurality of suction components (6) evenly distributed along the front and rear directions of the moving rod (5) are fixedly connected to the moving rod (5). Slide blocks (7) located in the slide grooves (4) on the corresponding sides of the moving rod (5) are respectively fixedly connected to the front and rear sides of the moving rod (5). Two driving plates (8) opposite to each other in the front and rear sides are slidably connected inside the molding machine (2). An inverted V-shaped driving groove (9) is opened on the driving plate (8). A driving pin (10) which can be inserted into the driving groove (9) on the corresponding side of the sliding block (7) is fixedly connected to the outer wall of the sliding block (7).

2. A soft porcelain molding device according to claim 1, characterized in that: The molding machine (2) is provided with two conveyor belts (11) on the left and right sides of the cutting shaft (3) which are opposite to each other and located at the lower side. The conveyor belt (11) is provided with a transmission shaft (12) on the left and right sides respectively. The front ends of the two adjacent transmission shafts (12) are respectively fixedly connected with pulleys 1 (13). The front ends of the two cutting shafts (3) are respectively fixedly connected with pulleys 2 (14). The front end of the molding machine (2) is fixedly connected with pulleys 3 (15). The two pulleys 1 (13), the two pulleys 2 (14) and the pulley 3 (15) are connected through a belt 1 (16). The two pulleys 1 (13), the lower pulleys 2 (14) and the pulley 3 (15) are all in contact with the inner side of the belt 1 (16), and the upper pulley 2 (14) is in contact with the outer side of the belt 1 (16).

3. A soft porcelain molding device according to claim 1, characterized in that: The molding machine (2) has two rotating disks (17) rotatably connected to each other in front and back. The rotating disks (17) are hinged to the driving plates (8) on the corresponding sides thereof via connecting rods (30). A rotating shaft (18) is fixedly connected to the middle of the rotating disk (17). A bevel gear (19) is fixedly connected to the front end of the rotating shaft (18) on the front side. A support plate is fixedly connected to the front end of the molding machine (2). A driving motor (20) is fixedly connected to the support plate. A helical gear (21) is fixedly connected to the output end of the driving motor (20). The helical gear (21) meshes with the bevel gear (19).

4. A soft porcelain molding device according to claim 3, characterized in that: The front and rear sides of the upper cutting shaft (3) are respectively fixedly connected with rotating wheels (22), and the rotating shaft (18) is transmission-connected to the rotating wheel (22) on the corresponding side via a second belt (23).

5. A soft porcelain molding device according to claim 1, characterized in that: The suction assembly (6) comprises a sleeve rod (24), the sleeve rod (24) being fixedly connected to the moving rod (5), a lifting rod (25) being slidably connected inside the sleeve rod (24), a return spring being arranged between the sleeve rod (24) and the lifting rod (25), and a suction cup (26) being fixedly connected to the lower end of the lifting rod (25).

6. A soft porcelain molding device according to claim 5, characterized in that: Two pressing plates (27) located on the upper side of the right conveyor belt (11) are fixedly connected inside the molding machine (2), and the suction cup (26) can be moved between the two pressing plates (27).

7. A soft porcelain molding device according to claim 2, characterized in that: The right side of the molding machine (2) is provided with a diverter belt (28) located above the conveyor belt (11) on the right side, and the right side of the diverter belt (28) is connected to the conveyor belt (11) on the right side via a belt three (29).